Tronair 02-1036-0111 Operation & Service Manual
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Tronair 02-1036-0111 Operation & Service Manual

10 ton (9 metric ton) single stage jack
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Operation & Service Manual
Models:
02-1036-0111 02A1036-0111
02B1036-0111 02C1036-0111
10 Ton (9 Metric Ton)
Single Stage Jack
11/2004 −AA − Rev. 05
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
•
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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Summary of Contents for Tronair 02-1036-0111

  • Page 1 02B1036-0111 02C1036-0111 10 Ton (9 Metric Ton) Single Stage Jack 11/2004 −AA − Rev. 05 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...

  • Page 3: Table Of Contents

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) TABLE OF CONTENTS PAGE Product Information............................1 Name Of Equipment..........................1 Model Numbers............................
  • Page 4 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) 11.1 Recommended Spares To Be Kept On Hand:..................10 12.0 Parts List ................................ 11 13.0 In-Service Support ............................
  • Page 5 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) REVISION DATE TEXT AFFECTED 04/2004 pg 17 Modified Item 4...

  • Page 7: Product Information

    02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.

  • Page 8: Features For Operator Safety

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) SAFETY INFORMATION (continued) FEATURES FOR OPERATOR SAFETY • Cautions and Instruction Labels located on jack •...

  • Page 9: Operator Qualifications

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) SAFETY INFORMATION (continued) 2.13 OPERATOR QUALIFICATIONS This jack is intended to be used by the skilled and trained aircraft technician. The operator must be familiar with the jacking procedures for the aircraft to be raised, and the operation of the jack.

  • Page 10: Transportation

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) TRANSPORTATION Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support.

  • Page 11: Operation

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) OPERATION OPERATING PARAMETERS 1. The user shall work in accordance with the Operator Manual.

  • Page 12: Rules For Operating

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) OPERATION (continued) 7.4.1 Rules For Operating: 1. The user shall work in accordance with the Operator and/or Technical Manuals.
  • Page 13 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) • 7.4.2 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN...

  • Page 14: Training

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) 7.4.2 Jack Instructions (continued) WARNING! • The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death.

  • Page 15: Maintenance Schedule

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) MAINTENANCE (continued) MAINTENANCE SCHEDULE Check Fluid Level......................Each Use Lubricate Casters ......................3 Months Cleaning ....................Annually Or As Needed...

  • Page 16: Trouble Shooting

    10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) 10.0 TROUBLE SHOOTING Ram will not rise or rises erratically...
  • Page 17 14.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This warranty does not cover the following items: a) Parts required for normal maintenance b) Parts covered by a component manufacturers warranty If you have a problem that may require service, contact Tronair immediately.
  • Page 18 2 ......V-1001 ..........Label, Made in USA..........1 3 ......V-1003 ..........Label, Serial Number ..........1 4 ......V-1805 ..........Label, ISO General Danger ........1 5 ......V-1198-02 ......... Label, Tronair............1 7 ......V-1775 ..........Label, Pump Force............1 8 ......V-1776 ..........Label, Down ..............1 11/2004 −...
  • Page 19 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 20 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 21 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Parts List When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 22 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Parts List Air Pump Option When ordering Replacement Parts/Kits, please specify Model & Serial Number of your product.
  • Page 23 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Parts List Air Pump Option ITEM PART NUMBER DESCRIPTION Z-4621 Assembly, Air Pump;...
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 10 Ton (9 Metric Ton) Single Stage Jack Models: 02-1036-0111 (Standard) 02A1036-0111 (with Air Pump Option) 02B1036-0111 (with Air Pump Option & Spring Loaded Casters) 02C1036-0111 (with Spring Loaded Casters) Hydraulic Schematic Appendix I − Page 1...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...
  • Page 35 APPENDIX III HC-1752 Hand Pump Parts List...
  • Page 37 Model: HC-1752 2,500 Hand Pump Illustrated Parts List 08/2001 – Rev. OR Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 39 HC-1752 2,500 Hand Pump Parts List • This pump is compatible with MIL-H-5606 / MIL-H-83282 Hydraulic Fluids only. Reference Parts List Illustration on Page 3. REPLACEMENT PARTS ITEM PART NUMBER DESCRIPTION 3......5M1-000-001 ......Body, Pump ..............1 12......506-000........Half, Flange ..............4 25......
  • Page 40 HC-1752 2,500 Hand Pump Parts List Reference Parts List Illustration on Page 3. REPLACEMENT KITS ITEM PART NUMBER DESCRIPTION K-1778 Kit, Piston/Cylinder Replacement; consists of: 15................Piston................1 16................Tube ................1 20................Retainer, Wiper ...............1 24................Assembly, Valve Body (Includes Items 7, 10, 24, 26) ..1 K-1906 Kit, Piston/Seal Replacement;...
  • Page 41 HC-1752 2,500 Hand Pump Parts List Illustration WARNING! Item 2 is a preset relief valve. Do not disassemble this valve. Replacement parts are available as a preset relief valve assembly. 08/2001 – Rev. OR - 3 -...
  • Page 43 APPENDIX IV Material Safety Data Sheet MIL-H-5606 Hydraulic Fluid...

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02a1036-011102b1036-011102c1036-0111

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