Tronair 02-1036C0111 Operation & Service Manual
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Tronair 02-1036C0111 Operation & Service Manual

Single stage jack
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Operation & Service Manual
TECHNICAL MANUAL
Models:
02-1036C0111 02A1036C0111
02B1036C0111 02C1036C0111
10 Ton (9 Metric Ton)
Single Stage Jack
09/2006 - Rev. 03
Includes Illustrated Parts Lists
Tronair, Inc.
1740 Eber Road
Holland, Ohio 43528-9794
USA
•
Telephone: (419) 866-6301
800-426-6301
Fax: (419) 867-0634
Web Site: www.tronair.com E-mail: sales@tronair.com

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  • Page 1 02-1036C0111 02A1036C0111 02B1036C0111 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 09/2006 - Rev. 03 Includes Illustrated Parts Lists Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 3 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE Product Information ............................1 Usage ..............................1 List Of Drawings............................1 Safety Information .............................1 Alarm And Warning Systems ........................1 Warning And Danger Signs ........................1 Component Safety Features ........................1 Functional Safety Features ........................1...

  • Page 4: Table Of Contents

    Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 11.0 Provision Of Spares............................10 12.0 In-Service Support............................11 13.0 Guarantees..............................11 14.0 Appendices..............................11 APPENDIX Hydraulic Schematic APPENDIX Haskel Air Pump Manufacturer Data APPENDIX HC-1963 Hand Pump Parts List APPENDIX...
  • Page 5 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Revision Date Text Affected 12/2004 pg 6 7.4.2 added warning and illustrations 09/2006 Major Revision 09/2006 - Rev. 03...
  • Page 7 10 Ton (9 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
  • Page 8 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack SAFETY INFORMATION (continued) ENVIRONMENTAL SAFETY FEATURES The jack is non-polluting. See Appendix V Material Safety Data Sheet for the recommended hydraulic fluid (MIL-H-5606). PROTECTION SYSTEMS None. CLOSED CIRCUITS None.
  • Page 9 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack SAFETY INFORMATION (continued) 2.14 ADDITIONAL SAFETY MEASURES This jack must be used in accordance with this technical manual, and in accordance with the aircraft manufacturer’s jacking procedures.
  • Page 10 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack TRANSPORTATION Lifting can be accomplished by crane and strap thru top of tripod, or by fork truck under lower tripod support. Approximate weight is 185 lbs (83.9 kg).
  • Page 11 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e.
  • Page 12 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack OPERATING INSTRUCTIONS (continued) 7.4.1 Rules For Operating: 1. The user shall work in accordance with the Operator and/or Technical Manuals. 2. At no time shall personnel work under the raised load until it is secured by suitable means, i.e.
  • Page 13 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) RAM PROTECTION RING CORRECT PIN PLACEMENT MECHANICAL EXTENSION LOCKING PIN WASHER AND WASHER GROOVE LOCKING PIN AREAS TO BE FREE OF INDENTATIONS RAM PROTECTION RING...
  • Page 14 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 7.4.2 Jack Instructions (continued) WARNING! • The ram locknuts are user operated safety devices. Failure to utilize these locknuts may result in personal injury or death. •...
  • Page 15 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack MAINTENANCE SCHEDULE (continued) 9.2.1 Storage/Low Usage: If jack is unused for 90 days, raise ram to full hydraulic extension, spray ram with DoALL RPM, LPS or equivalent water repellant, BUNA N compatible lubricant.

  • Page 16: Provision Of Spares

    Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack 10.0 TROUBLE SHOOTING AM WILL NOT RISE OR RISES ERRATICALLY ROBABLE AUSE ORRECTIVE CTION High pressure leaks (at joint, plugs or tubing) Re-tighten or repair Open release valve. Pump rapidly to dislodge.

  • Page 17: In-Service Support

    Contact Tronair for technical services and information. 13.0 GUARANTEES Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components.
  • Page 18 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List ** When ordering Replacement Parts, please specify Model and Serial Number of your Unit.** Reference Parts List Illustrations on Pages 14 - 16. REPLACEMENT PARTS...
  • Page 19 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List ** When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit.** Reference Parts List Illustrations on Pages 14 - 16. ITEM PART NUMBER DESCRIPTION 49 ....HJ-557.........
  • Page 20 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List Illustrations 09/2006 - Rev. 03 - 14 -...
  • Page 21 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List Illustrations 09/2006 - Rev. 03 - 15 -...
  • Page 22 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List Illustrations 09/2006 - Rev. 03 - 16 -...
  • Page 23 Models: 02-1036C0111, 02A1036C0111, 02B1036C0111, 02C1036C0111 10 Ton (9 Metric Ton) Single Stage Jack Parts List Air Pump Option ITEM PART NUMBER DESCRIPTION Z-4621 Assembly, Air Pump; consists of: 1 ......G-1100-106512 ........ Bolt, Hex Head, Grade 5, -24 x 1¼" long....2 2 ......
  • Page 25 APPENDIX I Hydraulic Schematic...
  • Page 27 Hydraulic Schematic...
  • Page 29 APPENDIX II Haskel Air Pump Technical Specifications & Performance Data Drawing 28550...

  • Page 35: Appendix - Iii

    APPENDIX - III HC-1963 Hand Pump Parts List...
  • Page 37 HC-1963 2500 psi Hand Pump Installation Instructions and Parts List 10/2001 – Rev. OR Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 39 HC-1963 2500 psi Hand Pump This pump is compatible with MIL-H-5606/MIL-H-83282 Hydraulic Fluids only. INSTALLATION INSTRUCTIONS: Reference Illustrations on Page 3. Inspect all parts. Replace all worn or otherwise defective parts. Clean all parts prior to re-assembly. Lubricate all O-rings with clean system hydraulic fluid prior to installation. Torque pump screws (Item 4) to 10 ft-lbs.
  • Page 40 HC-1963 2500 psi Hand Pump Parts List ** When ordering Replacement Parts/Kits, please specify Model and Serial Number of your Unit.** Reference Illustrations on Page 3 REPLACEMENT KITS PART NUMBER DESCRIPTION K-3342 Kit, Internal Parts Replacement; consists of: - Item 12 Spring, Inlet Check - Item 26 Ball, Inlet Check...
  • Page 41 HC-1963 2500 psi Hand Pump Parts List Illustrations WARNING! Item 10 (H-2607) is a preset relief valve. Do Not disassemble this valve. Replacement parts are available as a preset relief valve assembly 10/2001 – Rev. OR - 3 -...

  • Page 43: Appendixv

    APPENDIX - IV Declaration Conformity...
  • Page 45 DIN EN 292-1 DIN EN 292-2 Identification of person empowered to sign on behalf of the manufacturer: Quality Assurance Representative Tronair, Inc. 1740 Eber Road Holland, Ohio 43528-9794 • Telephone: (419) 866-6301 800-426-6301 Fax: (419) 867-0634 Web Site: www.tronair.com E-mail: sales@tronair.com...
  • Page 47 APPENDIX - V Material Safety Data Sheet MIL-H-5606A Hydraulic Fluid...

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