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OPERATION & SERVICE MANUAL
Models: 02-1040C0111
02A1040C0111(with Air Pump)
10 Ton (8.93 Mertic Ton)
Single Stage Jack
12/2020 − Rev. 02
Tronair, Inc.
Phone: (419) 866-6301 | 800-426-6301
1 Air Cargo Pkwy East
Web: www.tronair.com
Swanton, OH 43558
Email: sales@tronair.com
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Summary of Contents for Tronair 02-1040C0111
- Page 1 OPERATION & SERVICE MANUAL Models: 02-1040C0111 02A1040C0111(with Air Pump) 10 Ton (8.93 Mertic Ton) Single Stage Jack 12/2020 − Rev. 02 Tronair, Inc. Phone: (419) 866-6301 | 800-426-6301 1 Air Cargo Pkwy East Web: www.tronair.com Swanton, OH 43558 Email: sales@tronair.com...
- Page 2 REVISION DATE TEXT AFFECTED 03/2007 Original Release 07/2018 Major Revision 12/2020 Modified Parts Lists...
- Page 3 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack TABLE OF CONTENTS PAGE PRODUCT INFORMATION .............................. 1 DESCRIPTION ..............................1 MODEL NUMBERS ............................1 MANUFACTURER .............................. 1 FUNCTION ................................. 1 SAFETY INFORMATION ..............................1 USAGE AND SAFETY INFORMATION ......................1 WARNING AND DANGER SIGNS ........................
- Page 4 10 Ton (8.93 Metric Ton) Single Stage Jack This product can not be modified without the written approval of Tronair, Inc. Any modifications done without written approval voids all warranties and releases Tronair, Inc., it suppliers, distributors, employees, or financial institutions from any liability from consequences that may occur.
- Page 5 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack NECESSARY PERSONAL PROTECTIVE EQUIPMENT CAUTION! Always wear safety glasses. SAFETY GUIDELINES CAUTION! Do not place hands on top of jack near ram locknuts while lowering jack. Pinch points exist between top of jack and threads on ram.
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Page 6: Installation
Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack ASSEMBLY This product is shipped completely assembled and tested and requires no further assembly before operation. The following sections apply when servicing the unit. GENERAL INSTRUCTIONS This product should be assembled and/or repaired using good workmanship practices and proper tools. Bolts and elastic stopnuts should be tightened to a torque not to exceed industry standards for Grade '5' bolts. -
Page 7: Numerical Values
Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack OPERATION OPERATING PARAMETERS The user shall work in accordance with the Operator Manual. At no time shall personnel work under the raised load until it is secured by suitable means, i.e. ram locknut. - Page 8 • Load test jacks annually. • Only order replacement parts from Tronair. • Failure to comply could result in premature failure below certified weight and could cause serious injury including death. Correct Pin Placement 12/2020 | Rev.
- Page 9 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Incorrect Pin Placements Washer In Ball Lock In Washer On Top Of Locking Pin Not In Ram Protection Ring Ram Protection Ring Ram Protection Ring...
- Page 10 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack 6.4.2 Jack Instructions (continued) Close pump release valve by turning clockwise. NOTE: Turning the pump release valve counter-clockwise lowers the jack. Turning the pump release valve clockwise stops the jacks descent, and allows it to be raised.
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Page 11: Troubleshooting
Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack TROUBLE SHOOTING TROUBLE PROBABLE CAUSE ACTION Fluid leakage at pump piston Damaged backup ring, o-ring, piston or pump Replace pump or pump body body Remove ram(s) as a unit from cylinder. -
Page 12: Maintenance Schedule
Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack 10.0 MAINTENANCE 10.1 GENERAL • All maintenance and/or repair work should be done using good workmanship practices and proper tools. • The work area should be clean and free of dirt. - Page 13 GUARANTEES/LIMITATION OF LIABILITY Tronair products are warranted to be free of manufacturing or material defects for a period of one year after shipment to the original customer. This is solely limited to the repair or replacement of defective components. This warranty does not cover the...
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Page 14: Base Assembly - Parts List
Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack Base Assembly - Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 12/2020 | Rev. 02 Page | 11... - Page 15 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack Base Assembly - Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Item Part Number Description G-1300-25200 PIN, 1/4" X 2.0" LG ROLL...
- Page 16 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack Jack Assembly - Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. 02-1040C0111 02A1040C0111 SCALE 1:3 SCALE 1:3 12/2020 | Rev. 02...
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Page 17: Parts List
PLUG, HEX HD W/ O-RING N-2001-08-S-B ELBOW, STRAIGHT THREAD N-2789-01-S-B CONNECTOR, MALE STR THD BEADED HOSE HJ-557 PAD, JACK V-2840 LABEL, JACK MODEL V-1198 LABEL, TRONAIR 02-1040C0111 – no Air Pump 02A1040C0111 – w/Air Pump 12/2020 | Rev. 02 Page | 14... - Page 18 Models: 02-1040C0111 & 02A1040C0111 10 Ton (8.93 Metric Ton) Single Stage Jack Parts List When ordering replacement parts/kits, please specify model, serial number and color of your unit. Part Number Description K-5456 RESERVOIR REPLACEMENT KIT; consists of: N-2740-04-S-B TEE, STR THD...
- Page 19 APPENDIX I Hydraulic Schematic...
- Page 21 02-1040C0111 - Hydraulic Schematic...
- Page 22 02-1040C0111 - Hydraulic Schematic...
- Page 23 APPENDIX II Haskel Manufacturer Data...
- Page 51 APPENDIX III Safety Data Sheet (SDS) MIL-PRF-5606 Hydraulic Fluid...
- Page 65 APPENDIX IV Declaration of Conformity...
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Page 66: Declaration Of Conformity
DECLARATION of CONFORMITY The design, development and manufacture is in accordance with European Community guidelines Tripod Jack 02-1040C0111 02A1040C0111 Relevant provisions complied with by the machinery: 2006/42/EC Relevant standards complied with by the machinery: EN ISO 12100-1 Identification of person empowered to sign on behalf of the Manufacturer: Quality Assurance Representative Tronair, Inc. - Page 68 APPENDIX V Maintenance Schedule...
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