CCS PD3-3024-3-ETA Instruction Manual

Control Unit for LED Light Units
PD3-3024-3-ET(A)
With Ethernet communications
Instruction Guide
Thank you for purchasing a CCS product.
To ensure proper use of the product,
please read this Instruction Guide before
use and keep it for your future reference.
This Control Unit is specifically designed to control the light intensity of CCS
LED Light Units. It is mainly used to control LED Light Units that are used for
machine vision and industrial inspections.
Features
One Control Unit can individually control three different Light Units.
The light intensity can be manually controlled with a dial on the front panel, or externally
controlled using Ethernet.
PWM control is used to control the light intensity at a frequency of 125 kHz.
TCP/IP and UDP/IP Ethernet communications can be used for external control.
External trigger inputs can be used to turn lights ON or OFF, or to strobe lights.
The Control Unit can be used for CCS LED Light Units with a voltage of 24 V and a
power consumption of up to 28 W.
The total power consumption of the connected Light Units must be 28 W or less.
1
Important Information for Equipment Safety
This product has been designed with full consideration of safety. Incorrect
usage of the product may result in fire, electric shock, or other serious
damages. Observe the following precautions.
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
Indicates that incorrect
WARNING usage may result in
serious injury or death.
The following symbols in the instruction guide indicate and classify the precautions.
PROHIBITED DISASSEMBLY DO NOT TOUCH
PROHIBITED WITH WET HANDS
These symbols indicate prohibited actions.
Do not disassemble or modify the Control
Unit. Doing so may result in fire or electric
shock.
Make sure that the Control Unit is free of
moisture or any liquid. Doing so may result
in fire or electric shock.
DO NOT SUBJECT
Do not touch the power cords during
lightning. This may result in electric shock.
Indicates that incorrect
Caution usage may result in injury
or property damage.
DO NOT SUBJECT MANDATORY
TO MOISTURE ACTIONS
This symbol indicates required actions.
WARNING
Do not touch the plugs or switches with wet
hands. Doing so may result in electric shock.
DISASSEMBLY
PROHIBITED
Before connecting or disconnecting cables,
make sure that the power source is turned
OFF. Not doing so may result in fire or
electric shock.
TO MOISTURE
If abnormal condition occurs such as fuming,
heat, smell, noise, or so on, stop using the
Control Unit immediately, and turn off the
power source. A fire or electric shock may
PROHIBITED
result if the Control Unit is kept used.
INDEX
1. Important Information for
Equipment Safety
2. Names and Functions of Parts
3. Installation
4. Connections
5. What You Can Achieve with
This Control Unit
6 . Manual Control
7 . Control with External Signals
Read before Use
Do not connect any Light Units other than
CCS LED Light Units. Doing so may cause
overcurrent and the device may overheat or
ignite.
Do not use user-made branch cables. Doing
so may cause Control Unit failure.
Do not place the Control Unit in direct
sunlight or in a high-humidity environment.
Doing so may result in fire due to internal
temperature rise.
Always place the Control Unit on a stable
and flat location. Not doing so may result in
the Control Unit falling or toppling, which
may cause malfunction, accidents, or bodily
injury.
Do not drop the Control Unit or subject it to
impact. Doing so may cause Control Unit
failure.
Do not bend cables or jam them between
objects when wiring. Doing so may cause
Control Unit failure.
DO NOT TOUCH
WITH WET HANDS
Do not intentionally short-circuit the positive
and negative output terminals.
MANDATORY
ACTIONS
Be sure to use the Control Unit within the
range of input voltage. Applying the voltage
beyond the range may cause Control Unit
MANDATORY
failure.
ACTIONS
1
24V DC IN
+ -
8. Inputting an External Trigger
1
9. Troubleshooting
2
2 10. Main Specifications
2
11. Dimensions
12. Optional Accessories
3
3
4
Caution
Do not bundle Control Unit cables with
high-voltage lines or power lines.
Allow leeway when installing the cables.
PROHIBITED
Use Light Units that are suitable for the
Control Unit ratings. Exceeding the ratings
may cause Control Unit failure.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. However, if the
cable is too long, the light intensity will
PROHIBITED
decrease due to voltage drop caused by
the DC resistance of the cable.
Always hold onto the plug or connector
when disconnecting the cables. Pulling on
the cable may damage the cable and result
in fire or electric shock.
PROHIBITED
Before moving the Control Unit, disconnect
all connection cables. Damaging the cables
may result in fire or electric shock.
PROHIBITED
When mounting the Control Units in system
racks or cases, do not insert the screws
more than 5 mm. Doing so may cause
short-circuits in internal components.
PROHIBITED
Use a dry cloth to remove dust or other
foreign matter from the electrodes. Failure to
do so may result in fire.
PROHIBITED
Do not wipe the Control Unit with volatiles
such as paint thinner or benzene.
Discoloration or deterioration of the Control
PROHIBITED Unit surfaces may occur.
5
5
6
6
6
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
MANDATORY
ACTIONS
PROHIBITED