CCS HPD2 Series Instruction Manual

High-Power Dome Lights
HPD2
Series
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
1 Important Information for Equipment Safety
These products have been designed with full consideration of safety. However, incorrect
usage of the products may result in fire, electric shock, or other serious damages. Please
ensure to follow the conditions below.
The following symbols are used in this instruction guide to indicate and classify the
relative importance of warnings and cautions.
Indicates that incorrect usage
Warning
may result in serious injury or
death.
The following symbols in the instruction guide indicate and classify the precautions.
PROHIBITED DISASSEMBLY DO NOT TOUCH DO NOT SUBJECT
PROHIBITED WITH WET HANDS TO MOISTURE
These symbols indicate prohibited actions.
Do not disassemble or modify the product.
Doing so may result in fire or electric
shock.
Do not touch the product with wet hands.
Doing so may result in electric shock.
Make sure that the product is free of
moisture or any liquid. Exposure to water
may result in fire, electric shock.
If abnormal condition occurs such as
fuming, heat, smell, noise, or so on, stop
using the product immediately, and turn off
the power source.
A fire or electric shock may result if the
product is kept used.
Do not use user-made cables. Doing so may
cause product failure. Use the CCS extension
cable if it is necessary to extend the distance
between the light and the Control Unit.
Be careful of static electricity.
Damage to the LED light may occur, if
a person charged with static electricity
touches it. Keep the product away from all
items charged with static electricity.
Do not drop the product or subject it to
impact. Doing so may cause the product
to malfunction.
Do not use the product in the following situations.
Under conditions or in an environment not described in this instruction guide.
In nuclear energy control systems, railroad systems, aviation systems, vehicles, combustion
equipment, medical equipment, amusement machines, or safety equipment.
In applications involving serious risk to life or property, particularly applications demanding a high
level of safety.
Please install the product to locations with following conditions.
Incorrect installation location may cause product failure.
In a f lat and stable location with minimal
vibration.
Well-ventilated places with minimal dust.
P l a c e s t h a t a r e n o t s u b j e c t t o s u d d e n
temperature changes.
2 Confirming Product Information
The following tag is attached to the cable on the LED Light. The color of the label indicates the
luminescence color of the Light. The back of the tag there is a name label that gives the model number,
power consumption, and serial number. Be sure to check the contents before using the product and
handle the label with care. If the label is missing or damaged and the contents cannot be checked,
please contact CCS Inc.
Tag Example
Front
M O D E L H P D 2 - n n n X X
I N P U T 2 4 V = n . n W
S / N 0 1 2 3 4 5 6 7 8 9
Back
M a n u f a c t u r e r : C C S I n c .
3 7 4 O k a k u e n c h o , K a m i g y o - k u ,
K y o t o 6 0 2 - 8 0 1 1 , J a p a n
E U I m p o r t e r : C C S E u r o p e N . V .
B e r g e n s e s t e e n w e g 4 2 1 B ,
1 6 0 0 S i n t - P i e t e r s - L e e u w , B e l g i u m
M A D E I N J A P A N
LED Light for Machine Vision
a n d I n d u s t r i a l I n s p e c t i o n
- Read Before Use -
Indicates that incorrect usage
Caution
may result in injury or property
damage.
MANDATORY
ACTIONS
This symbol indicates required actions.
Warning
LED light radiation may cause corneal or
retinal abnormalities if you look directly at
the light. To prevent harmful light exposure,
DISASSEMBLY
PROHIBITED
never look directly at the LED light.
This product generates high temperatures.
Do not touch the product while it is turned
on or immediately after it is turned off, or
DO NOT TOUCH
WITH WET HANDS
burning may result. Provide cooling with a
fan or other ventilation if the product is to be
used in a closed space.
Connect or disconnect the light cable
only after turning off the power source.
Failure to do so may result in circuit
DO NOT SUBJECT
damage, fire caused by a minute spark,
TO MOISTURE
or electric shock.
Using Infrared Light Units
(HPD2-nnnIR860)
Make known to all personnel concerned
the risk of ultraviolet radiation. Failure to
do so may cause incorrect handling.
Caution
Use a Control Unit that is suitable for
the product ratings. Using an incorrect
Control Unit can cause product failure.
PROHIBITED
Use a standard Extension Cable that is
manufactured by CCS. However, if the
cable is too long, the light intensity will
PROHIBITED
decrease due to voltage drop caused by
the DC resistance of the cable.
PROHIBITED
Places free from any water, oil, liquid, chemical,
or steam.
Places free from corrosive or combustible gas.
Places away from water faucets, boilers, humidifiers,
air conditioners, heaters, or stoves.
3 Operating Instructions
Make sure that the Control Unit for the LED Light is turned off.
MANDATORY
ACTIONS
Connect the light cable of the product to the Control Unit.
1
Connect to the control unit equipped with SMP-03V-BC Connectors for power output.
Insert the plug all the way into the connector.
For information on applicable Control Units and cables, refer to the product catalogs or
the CCS website.
Using Infrared Light Units (HPD2-nnnIR860)
Caution
Do not expose human eyes to IR radiation. Also, make known to all personnel
concerned the risk of IR radiation.
2
Turn ON the Control Unit to turn ON the light.
Read the instruction guide of the Control Unit before use.
Adjust light range, light angle, and radiant quantity to optimize images.
3
MANDATORY
ACTIONS
When using color image processing equipment, readjust the white balance of the camera
according to the operating conditions.
Using RGB Light Units (HPD2-nnnFC)
MANDATORY
MANDATORY
ACTIONS Changes in radiant quantities over time are different for different colors (red, green, and
ACTIONS
blue). If you use different colors at the same time, you will need to adjust them periodically.
Using Infrared Light Units (HPD2-nnnIR860)
If you look at the LEDs in the Light Unit, it may appear that some of the LEDs are
MANDATORY
ACTIONS
lit and some of them are not lit. This is because some of the LEDs radiate visible
light. The LEDs that appear to be not lit radiate infrared light. Do not look at the
Caution
radiated light directly with your naked eyes.
To check for unlit LEDs, use a camera to look at the LEDs indirectly. You can
also look at the LEDs through the LCD monitor on a normal digital camera or
MANDATORY cellphone.
ACTIONS
4
Brackets (Sold Separately)
The following Brackets are available to mount the Light Units. Obtain the required Brackets.
Expansion Mounting Brackets
1
MANDATORY
ACTIONS
These Brackets are used to install an HPD2-series or HPR2-series Light Unit with mounting holes at
intervals that are larger than the mounting holes on the Light Units, and they are used to install these
Light Units to a vertical installation surface.
MANDATORY
ACTIONS
Light Joint Brackets
2
These Brackets are used to join a Ring Light Unit with an HPD2-series Light Unit. You can use the
Brackets to add low-angle illumination.
Coaxial Light Joint Brackets
3
These Brackets are used to join an LFV3-series Coaxial Light Unit with an HPD2-series Dome Light
Unit. You can use the Brackets to achieve omnidirectional irradiation, which compensates for the ab-
sence of irradiation due to the camera-side opening of the Dome Light Unit, for the workpiece.
The Brackets that can be used depend on the size of the Light Unit. For details, refer to
HPD2/HPR2/HPD-PF/HPR-PF-series Optional Bracket Operation Guide.
Control Unit
HPD2 series
Inspection object
- Conceptual Diagram -