CCS LNSD Series Instruction Manual

Line Lights
LED Light for Machine Vision
a n d I n d u s t r i a l I n sp e c t i o n
LNSD(A)
Series
Instruction Guide
Thank you for purchasing a CCS product. To ensure proper use of the product,
please read this instruction guide before use and keep it for your future reference.
1 Important Information for Equipment Safety
- Read Before Use -
This product has been designed with full consideration of safety.
However, incorrect usage of the product may result in fire, electric shock,
or other serious damages. Please ensure to follow the conditions below.
The following symbols are used in this instruction guide to indicate and
classify the relative importance of warnings and cautions.
Indicates that incorrect Indicates that incorrect
Warning u s a g e m ay r e s u l t i n Caution usage may result in injury
serious injury or death. or property damage.
The following symbols in the instruction guide indicate and classify the precautions.
DISASSEMBLY DO NOT TOUCH DO NOT SUBJECT
PROHIBITED MANDATORY
PROHIBITED WITH WET HANDS TO MOISTURE
ACTIONS
These symbols indicate prohibited actions. This symbol indicates required actions.
Warning
Do not disassemble or modify the LED light radiation may cause
product. Doing so may result in corneal or retinal abnormalities
fire or electric shock. if you look directly at the light. To
prevent harmful light exposure,
DISASSEMBLY
PROHIBITED
never look directly at the LED light.
Do not touch the Light Unit and T h i s p r o d u c t g e n e r a t e s h i g h
cables with wet hands. Doing so temperatures. Do not touch the product
may result in electric shock. while it is turned on or immediately
after it is turned off, or burning may
DO NOT TOUCH result. Provide cooling with a fan or
WITH WET HANDS
other ventilation if the product is to be
used in a closed space.
Make sure that the product is Connect or disconnect the cable
free of moisture or any liquid. only after turning off the Control
Exposure to water may result in Unit for the LED light. Failure to do
fire or electric shock. so may result in circuit damage,
DO NOT SUBJECT
TO MOISTURE fire caused by a minute spark, or
electric shock.
If abnormal condition occurs such as fuming, heat, smell, noise, or so on,
stop using the product immediately, turn the power off, and unplug the power
cord. A fire or electric shock may result if the product is kept used.
Caution
Do not use user- made cables. Use a Control Unit that is suitable
D o i n g s o m ay c a u s e p r o d u c t for the product ratings. Using an
failure. Use the CCS extension incorrect Control Unit can cause
MANDATORY
ACTIONS
cable if it is necessary to extend product failure.
the distance between the Light
Unit and the Control Unit.
Do not drop the product or subject Use a standard Extension Cable
it to impact. Doing so may cause that is manufactured by CC S.
the product to malfunction. However, if the cable is too long,
PROHIBITED
the light intensity will decrease due
Be careful of static electricit y.
to the DC resistance of the cable.
Damage to the LED light may
occur, if a person charged with
static electricity touches it. Keep
PROHIBITED
the product away from all items
charged with static electricity.
Do not use the Light Unit in the following situations.
• Under conditions or in an environment not described in this instruction guide.
• In nuclear energy control systems, railroad systems, aviation systems, vehicles,
combustion equipment, medical equipment, amusement machines, or safety equipment.
• In applications involving serious risk to life or property, particularly applications
demanding a high level of safety.
Please install the Light Unit to locations with following conditions.
Incorrect installation location may cause Light Unit failure.
• In a flat and stable location with • Places free from any water, oil, liquid,
minimal vibration. chemical, or steam.
• Well-ventilated places with minimal dust. • Places free from corrosive or combustible gas.
• Places that are not subject to sudden • Places away from water faucets, boilers,
temperature changes. humidifiers, air conditioners, heaters, or stoves.
2 Confirming Product Information
The following tag is attached to the cable on the LED Light. The
color of the label indicates the luminescence color of the Light.
The back of the tag there is a name label that gives the model
number, power consumption, and serial number. Be sure to check
the contents before using the product and handle the label with
care. If the label is missing or damaged and the contents cannot be
checked, please contact CCS Inc.
Tag Example
Front
M O D E L L N S D - n n n S W ( A )
I N P U T 2 4 V = n . n W
S / N 0 1 2 3 4 5 6 7 8 9
Back M a n u f a c t u r e r : C C S I n c .
3 7 4 O k a k u e n c h o , K a m i g y o - k u ,
K y o t o 6 0 2 - 8 0 1 1 , J a p a n
E U I m p o r t e r : C C S E u r o p e N . V .
B e r g e n s e s t e e n w e g 4 2 1 B ,
1 6 0 0 S i n t - P i e t e r s - L e e u w , B e l g i u m
M A D E I N J A P A N
3 Installation
Required Parts
M3 nuts, M3 screws,
M4 nuts M4 screws
• Mount the Light Unit on a bracket or surface that readily dissipates heat.
• There are no restrictions on the installation angle of the Light Unit.
• Determine the screw interval according to the application environment and
use a suitable number of screws for mounting.
Note on installation of the Light Unit onto the wall
MANDATORY
ACTIONS
(Only when the emitting-surface length is more than 1,600 mm)
A reinforcing metal fitting is attached at the center of each side of the
Light Unit. When you install the Light Unit with its side attached onto
the wall and others, refer to the figure below and remove the reinforcing
metal fitting.
MANDATORY
ACTIONS
MANDATORY
ACTIONS
Reinforcing
metal fitting
MANDATORY
ACTIONS
Insert the nut into the slit in the frame.
1
Slit (M3)
MANDATORY
ACTIONS
MANDATORY
ACTIONS
Slit (M4)
Fix the Light Unit with screw.
2
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4 Operating Instructions
Connect the Light Unit and the Control Unit with one of the extension cables.
1
Warning
Extension cable
(Sold Separately)
e.g.: PCB-3-EL 2
• Optional Extension Cables (FCB-EL2 series) are available.
• There are two input connectors for the Light Unit whose length of the emitting surface is more than 1,200 mm. To install the
Light Unit, use two Extension cables of the same length. Using the cables of different length may cause uneven emission
due to a difference in voltage drop by DC resistance of the cables.
Warning
Turn ON the Control Unit and the Light Unit.
2
Focus the imaging device, such as a camera, onto the inspection object.
3
M3 countersink
head screw
Adjust light range, light angle, and radiant quantity to optimize images. Adjust the radiant quantity at the Control Unit.
4
• When using white LED lights with color image processing equipment, readjust the white balance of the camera according to the operating conditions.
• Light uniformity changes by radiant quantity. Therefore, it is recommended that this product be used with more than 30% of radiant quantity. Read the
instruction guide of the Control Unit before use.
Light Intensity Setting and Light Output Characteristic (Reference Data)
100
M3 nut
80
60
40
20
0
0
0
Note: The above data represents actual results for the LNSD-400SW-HU(A) Light Unit. (This data is for reference only.)
The graph for the LNSD-400SW(A) Light Unit is the same.
M3 screw
5 Maintenance
Dust or dirt on the emitting surface may affect the captured image. As the emitting surface is made of easily damaged material, clean the
Light Unit as follows:
• Remove dust and dirt by blowing it off with air. Do not touch the emitting surface with your hand.
• Do not use a dry cloth. Wipe off any heavy dirt with a soft wet cloth lightly after a trial. Use of thinner and other solvent, detergent, or
disinfectant may damage the Light Unit.
Also, handle the Light Unit with care during daily use. Make sure no dust or dirt adhere to the emitting surface.
Make sure that the Control Unit is turned OFF.
Control Unit (Sold Separately)
PSB3-30024 is recommended.
Install the Extension cable so as not to contact it with the case of the Light Unit.
Otherwise, abnormal heating of the cable or fire may occur.
Camera
Inspection object
LNSD(A) Series
51 102 153 204 255
PSB3-30024 light intensity setting level
1 2 3 4 5
Input Voltage [V]
Intensity range (18 to 24V)
Intensity range (15 to 24V)
Intensity range (12 to 24V)
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LNSD(A) Series