Related Manuals for Vitronics Soltec XPM2
Summary of Contents for Vitronics Soltec XPM2
- Page 1 VITRONICS-SOLTEC REFLOW SOLDERING SYSTEMS `XPM 2 and Reflow Soldering Systems Technical Reference Manual Conveyor Systems October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 2: Table Of Contents
COMPUTER CONTROLLED EDGE-RAIL LUBRICATION -----------------------------------------------------40 AUTO CHAIN LUBE TANK/PUMP ASSY ---------------------------------------------------------------------------- 41 RAIL WIDTH ADJUST ----------------------------------------------------------------------------------------------------- 43 COMPUTER CONTROLLED AUTO RAIL ADJUST -------------------------------------------------------------- 45 TROUBLESHOOTING-----------------------------------------------------------------------------------------------------48 DC DRIVE CALIBRATION (RAIL WIDTH ONLY) ----------------------------------------------------------------50 DISCLAIMER-----------------------------------------------------------------------------------------------------------------52 October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 3: Purpose Of This Manual & Who Should Use It
Þ Moving Mechanical Parts and Systems Þ Heavy Components Þ Sensitive Electronic Components Some people who might use this manual are: Vitronics-Soltec service technicians Customer service technicians Customer facilities maintenance personnel Technical operators October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 4: Control Panel Symbols
WHEN CONTROL POWER IS INTERUPTED, PARTS OF THE OVEN ARE ELECTRICALLY POWERED AND DANGEREROUS TO PERSONNEL! SELECTOR SWITCH KEY SWITCH RAISES ADJUSTS RAIL AND LOWERS THE IN or OUT OVEN HOOD OPERATOR CONTROL STATION October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 5: Glossary Of Terms Glossary Of Terms & Measurement Conversions
Slot settings refers to the actual opening size of these air passages. Solid State Relay ThermoCouple Oven Control Program. The software which controls the operation of the Vitronics Soltec Reflow oven. Vitronics Control System Oven controller consisting of the card cage / backplate, a DI board, and one or more A.I boards... -
Page 6: Measurement Conversions
US gallons / minute = 264.18 x meters / minute Pounds per square inch (psi) = 14.504 x Bar US gallons / minute = 0.12468 x feet / hour October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 7: Conveyor Overview
XCS, or MBS Conveyor Systems are offered on new ovens by special order. BELT-ONLY MESH BELT CONVEYOR SYSTEM The mesh belt conveyor system is used to process single sided surface mount printed circuit boards. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 8: Rail-Only Edge / Rail Conveyor System
Approximately 3 inches between end of belt and end of rail conveyor (both ends). October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 9: Xcs Edge Rail With Extruded Center Support System
* After extended service the XCS and edge rail chains may wear at different rates and this can affect their pitch match. If excessive mismatch develops it may no longer be possible to park the XCS between the edge rail pins. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 10: Mbs Combination Edge Rail And Belt System With Metal Band Support
Auto Rail repeatability 0.1mm / .004 (edge rail and MBS axes) Auto Rail set point accuracy 0.3mm / .012 max variation from command position (edge rail and MBS axes) October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 11: Conveyor Belt, Chain & Rail Service
REMOVE AND REPLACE CONVEYOR MESH BELT 1. The mesh belts installed on XPM2 and XPM3 are available in several widths and in two different pitches, standard ½ (12.7mm) and fine .286 (7.26mm). If splice clips are to be replaced verify that you have the correct clips for the specific mesh belt. - Page 12 5. Remove the remaining clips in the same manner to separate the mesh belt. 6. Installation is the reverse of removal. It may be helpful to temporarily bind the ends of the mesh belt together with tie-wraps while installing the splice clips. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 13: Remove And Replace Edge Rail Chains And Rails
Tie wrap the end of the chain to the idler shaft below the end of the oven. 4. Repeat steps 2. and 3. to remove the chain from the remaining edge rail(s). October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 14: Remove Rails
4. With a 5/8 hex wrench remove all of the barrel nuts and thrust washers. The rail (with rail clamps still attached) will drop down to rest on the mesh belt. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 15 6. Using a 3/16 hex key loosen but DO NOT REMOVE the two ¼-20 socket head cap screws in each rail clamp and slide the clamps off the rail extrusions. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 16: Install Rails
4. Check that all hanger bars are in line above the rail clamps. The pinch bolts in the fixed rail hangers should be left loose. Leave pinch bolt loose October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 17 1/16 (1.5mm) from the end of the hanger bar slots. Use a 3/16 hex key to tighten the rail clamp screws to lock the clamps to the rails. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 18 To lower the rail height in a hanger loosen the jam screws then unscrew both barrel nuts an equal amount, up to three full turns of the barrel nuts maximum. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 19 The barrel nuts should slide in the hanger bar slots without catching or tending to twist the hanger assembly around its mount. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 20: Align Fixed Rail
3. Use the third plate to gauge the position of the rail at each gantry and intermediate. 4. Adjust the position of the intermediate and gantry fixed rail hangers on the cross bars to straighten the rail relative to the string. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 21: Set Lane Parallel
Adjust feedscrews by hand to bring the lane width variation into specification then reconnect the width adjust shafts. Decouple worm gear box and turn by hand to adjust parallel October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 22 Allowable variation is .052 (1.32mm). 4. If adjustment is required in the span between the feedscrews move the fixed rail hanger on the gantry to bring the measurements into specification. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 23: Install Chains
Reinstall the chain guards on the rails with the button head screws using a 1/8" hex key. Direction Of Chain Travel 5. Make sure the chains are not hung up or twisted anywhere on top or underneath the Oven. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 24: Remove And Replace Xcs Conveyor Chain And Rail
1. Remove the XCS chain (see above). 2. Use a 3/16" hex key to remove the XCS rail capture bracket from one end of the machine. Remove 2 screws then remove capture bracket October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 25: Install Xcs Rail
Use care to not pinch the XCS rail with the capture brackets. 4. Slide the XCS rail back and forth in the rail capture brackets to test that there is no binding. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 26: Align Xcs Rail
XCS rail midway between the feedscrew locations must be within .052 (1.32mm) of the measurement at the feedscrews. XCS parallel can not be adjusted at the gantry locations. Replace the XCS rail if variation is excessive. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 27: Install Xcs Chain
3. Thread the XCS chain through the tensioner trolley at the center of the return loop. The XCS tensioner trolley is properly oriented when its extension spring is beneath the large sprocket. Spring side down October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 28: Set Xcs Tension
2. The XCS tension is adjusted at the onload end of the machine by moving the XCS drop arm. The arm is fixed by a slotted link. Use a 5/32 hex key and loosen the clamp screw to reposition the arm. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 29: Set Xcs Timing
XCS plates and edge rail pins as the XCS plates sweep in and out of position at either end of the machine. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 30 5. Operate the conveyor and watch the interaction of the XCS plates and fixed rail pins through several revolutions of the chain loops before moving the XCS into park position. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 31: Set Xcs Height
If edge rails are raised verify tunnel height. If XCS is lowered pass a feeler gage or stiff paper under the length of the XCS rail to verify that it does not contact any ICBs. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 32: Dual Lane Dual Xcs Lane Spacing Adjustment
6. Establish the target lane settings: Subtract the amount to be moved from each of the width measurements taken in steps 1 through 3. 7. Set the lane width at approximately 5 (125mm) using the conveyor width system. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 33 8. Move the lane 2 fixed rail: Loosen the lane 2 fixed rail end plate clamp screws and corresponding pinch bolts in each gantry and intermediate rail hanger, then move the lane 2 fixed rail to the target dimensions (±.005 ) calculated in step 6. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 34 (±.005 ) calculated in step 6. Be very careful to not over tighten the set screws when locking the adjustable Acme nuts in position. It is very easy to distort the Acme threads enough to bind the nut on the feedscrew. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 35 (±.005 ) calculated in step 6. Be very careful to not over tighten the set screws when locking down the adjustable Acme nuts. It is very easy to distort the Acme threads and cause the nut to bind on the feedscrew. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 36 15. Reset the location of the end of travel limit switch block so that it stops the moveable rail before the lane 1 moveable end plate contacts the lane 2 fixed endplate. 16. Verify all lane parallel and XCS height measurements before returning machine to service. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 37: Conveyor Drive System
Motor Integra Motor assembly Oriental Motor Assembly A42 Board G5 Power supply Set up the Conveyor Drive within the Oven Operation Program. NOTE: This operation may require a password. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 38 If LED2 still does not change state and 5VDC is present between pins 1(+) and 3(-) of connector P3 on A42 then A42 is defective and needs to be replaced. After the conveyor system has been repaired, run the conveyor calibration routine in the Oven Control Program. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 39: Drive Motor Service & Replacement
Loosen the setscrews and remove the sprocket, then remove the Motor from the mounting plate. 9. Install the new motor and drive sprocket on the mounting plate. Reverse steps 7 through 1 to replace the Conveyor Drive Motor October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 40: Computer Controlled Edge-Rail Lubrication
Auto Chain Lube System Schematic October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... -
Page 41: Auto Chain Lube Tank/Pump Assy
The Lubrication Tank-Pump Assembly is mounted to the frame at the front of the oven, inside the utility cabinet, at the exit end of the oven. CHAIN LUBE RESERVOIR October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 42 Chain Lubrication utility dialog box. Click on the box for Reset Lubrication Counter After Filling Tank. · This is the best time to adjust the cycles between lubes and/or the number of lubes before Low Oil Message alarm. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 43: Rail Width Adjust
The rail controller (A42) will not activate any of the rail output relays without RS485 communications being initiated from the DI board. · Verify that the rail limit switch input status indicators are on on the rail controller (A42). October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 44 Disable the manual rail adjust. · Enable the manual rail adjust. · Check the operation of both the in and the out adjust switch positions. · Disable the manual rail adjust. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 45: Computer Controlled Auto Rail Adjust
(If either the switch is wired incorrectly or the rail is pressed up against the limit switch, there should be no continuity through the switch.) Pull out the E-stop recently pressed and reset the E-Stop in the Oven Control Program. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 46 HCTL-2016 being obsoleted and discontinued by the manufacturer Agilent technologies. 3152001A Existing two axis rail control board. U6 and U7 are only installed for auto rail options. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
- Page 47 Channel A leading channel B results in counting up. Channel B leading channel A results in counting down. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 48: Troubleshooting
1 or board support 2. To view this configuration will require the highest level of password. The configuration can be viewed under the Vitronics Soltec menu. Go to Configuration, Parameters, Individual Parameters. Click on the button with the blue arrow pointing to the right until you come to the parameter you wish to view. - Page 49 8. Replace the encoder assembly (1480801) if the output signals do not transition correctly or if the plastic optical disk appears to be damaged. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
-
Page 50: Dc Drive Calibration (Rail Width Only)
Always record the adjusting potentiometer settings before replacing or calibrating a DC drive. When replacing a DC drive, record the potentiometer settings; draw a sketch of the wire hookups; make sure all wires have labels. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems... - Page 51 Disconnect the multimeter and set to measure VOLTS DC. Attach leads to the motor side of the control. Log in to the oven software with the master password. Under Vitronics Soltec, Advanced, Service Mode Testing, go to the Conveyor tab. Type in a percentage number (0-100) in the box for Conveyor%, then select either Move in min speed or Move out min speed.
-
Page 52: Disclaimer
REPRODUCED IN ANY FORM OR BY ANY MEANS - GRAPHIC, ELECTRONIC OR MECHANICAL INCLUDING, BUT NOT LIMITED TO: PHOTOCOPYING, RECORDING, TAPING, OR STORAGE IN AN INFORMATION RETRIEVAL SYSTEM, WITHOUT THE PRIOR WRITTEN PERMISSION OF THE COPYRIGHT OWNER. October 10, 2008 XPM2 / XPM3 Technical Reference Manual Conveyor Systems...
Need help?
Do you have a question about the XPM2 and is the answer not in the manual?
Questions and answers