Page 1 Schematics & Parts mySelective 6748 Version 48.1.0.007 VITRONICS SOLTEC BV Visit adress Innovatiepark 12 - 4906 AA Oosterhout - the Netherlands Mail adress P.O. Box 143 - 4900 AC Oosterhout - the Netherlands Telephone +31-162-483000 +31-162-483269...
Page 2 Vitronics Soltec BV. This publication remains the property of Vitronics Soltec BV and may not be passed, loaned or given to any third party. Vitronics Soltec BV reserves the right to make changes in design and specifications without notice.
Page 3 For corrections or clarifications please contact: 1. By mail: VITRONICS SOLTEC BV HEAD OFFICE TECHNICAL PUBLICATIONS P.O. BOX 143 4900 AC OOSTERHOUT THE NETHERLANDS TEL NR. (31) - 162483000 FAX.NR. (31) - 162483285 2. By e-mail: techpub.nl@vsww.com Schematics & Parts mySelective 6748...
Page 5: Table Of Contents
Table of Contents Preface Table of Contents Schematics 1.1 General . Parts 2.1 PLC controller . 2.1.1 Configuration Controllers . 2.2 Servo controller . 2.3 Frequency inverter controller 2.4 Thermic protection relay . 2.5 Power supply . 2.5.1 Adjustment power supply . 2.6 Safety module .
Page 6 2.14.3 Adjustment procedure sensors wave height measurement (WHM) 2-18 2.15 Sensors Doors control . . 2-19 2.16 Sensors Robot & MultiFlux positions . . 2-20 2.17 Solderpot and Conveyor width limit switch . . 2-21 2.18 Thermostat PT100 - Solderpot & Machine temperature .
Page 7 3.4 Servo controller . 3.4.1 Warning displays servo controller . . 3-12 Index Schematics & Parts mySelective.com...
Page 8 viii...
Page 9: General
SAFETY RULES GENERAL INFORMATION ICON DESCRIPTION ICON DESCRIPTION Only Qualified personnel is allowed to work on the High voltages are present on various parts of the sys- equipment. tem. Never eat, drink or smoke while working on the machine. Before working on the electrical circuit, turn main Wash thoroughly before eating, drinking or smoking.
Page 11 VERSION 2005 December Schematics ENERAL Included in this chapter are all the drawings and partlists that are part of the machine configura- tion. Schematics & Parts mySelective.com HAPTER...
Page 12 CHEMATICS HAPTER...
Page 13 Last mod 03/12/2008 MACHINETYPE MACHINETYPE DESCRIPTION DESCRIPTION PROJECT CODE PROJECT CODE 6748 Sheet Sheet Author Author MYSELECTIVE 6748 DRAWINGS DRAWING LIST Checked Checked INSERT SHEET FOR INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm Norm EN 60204-1 EN 60204-1 Version...
Page 14 Last mod 03/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MACHINE CONFIGURATION Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 15 Last mod 03/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN SUPPLY Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 16 Last mod 03/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN SUPPLY PRE-HEATING Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM STATION 2 AND 3 Norm EN 60204-1 Version Date Name...
Page 17 Last mod 03/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX MAIN SUPPLY SOLDER POT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM HEATERS STATION 5 AND 6 Norm EN 60204-1 Version Date Name...
Page 18 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER 400 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 19 Last mod 11/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER I/O MODULE 5 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 20 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER 400 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM F.C. PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 21 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER 400 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM F.C. PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 22 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER 400 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM F.C. PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 23 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER I/O MODULE 5 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM F.C. PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 24 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER I/O MODULE 14 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM F.C. PREHEATER STATION 2 Norm EN 60204-1 Version Date Name...
Page 25 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER 400 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM PREHEATER STATION 3 Norm EN 60204-1 Version Date Name...
Page 26 Last mod 11/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PREHEATER I/O MODULE 6 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM PREHEATER STATION 3 Norm EN 60204-1 Version Date Name...
Page 27 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL NOZZLE PLATE ELEVATION Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 28 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 SOLDERPOT ADVANCED SOLDER DRAINAGE Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 29 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 SOLDERPOT ADVANCED SOLDER DRAINAGE Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 30 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL UPS SYSTEM Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM 230VAC POWER DISTRIBUTION Norm EN 60204-1 Version Date Name...
Page 31 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SERVO CONTROLLERS X-Y Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 32 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SERVO CONTROLLERS U-Z Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 33 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL FREQUENCY INVERTERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM CONVEYER Norm EN 60204-1 Version Date Name...
Page 34 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL FREQUENCY INVERTERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM STATION 5 Norm EN 60204-1 Version Date Name...
Page 35 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL FREQUENCY INVERTERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM STATION 6 Norm EN 60204-1 Version Date Name...
Page 36 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL 230 VAC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 37 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MULTI FLUXER SERVO CONTROLLERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM MULTI FLUXER STATION 1 Norm EN 60204-1 Version Date Name...
Page 38 Last mod 11/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MULTI FLUXER OPTO COUPLER Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM MULTIFLUXER STATION 1 Norm EN 60204-1 Version Date Name...
Page 39 Last mod 11/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MULTI FLUXER SERVO CONTROLLERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM MULTI FLUXER STATION 2 Norm EN 60204-1 Version Date Name...
Page 40 Last mod 11/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MULTI FLUXER OPTO COUPLER Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM MULTI FLUXER STATION 2 Norm EN 60204-1 Version Date Name...
Page 41 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL 24 VDC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 42 Last mod 19/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL 24 VDC CIRCUIT Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 43 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL EMERGENCY STOP Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM AND SAFETY CIRCUIT Norm EN 60204-1 Version Date Name...
Page 44 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL CONVEYER WIDTH Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM AND PLATE HEIGTH ADJ. Norm EN 60204-1 Version Date Name...
Page 45 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL OPTO COUPLER 24 VDC TTL Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 46 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL OPTO COUPLERS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM SERVO CONTROLLERS Norm EN 60204-1 Version Date Name...
Page 47 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL OVERTEMPERATURE Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM PROTECTION CIRCUIT Norm EN 60204-1 Version Date Name...
Page 48 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PROCESSOR UNITS Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 49 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 1 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM ANALOG INPUT (PT100) Norm EN 60204-1 Version Date Name...
Page 50 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 2 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM ANALOG INPUT UNIVERSAL Norm EN 60204-1 Version Date Name...
Page 51 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 3 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL INPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 52 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 4 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL INPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 53 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 5 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM SPARE Norm EN 60204-1 Version Date Name...
Page 54 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 6 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 55 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 7 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 56 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 8 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 57 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL MAIN - SLOT 9 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM SERIAL COMMUNICATION Norm EN 60204-1 Version Date Name...
Page 58 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 1 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL INPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 59 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 2 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL INPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 60 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 3 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL INPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 61 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX SPARE Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 62 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 5 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 63 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 6 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 64 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL SLAVE 1 - SLOT 7 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM DIGITAL OUTPUT (24VDC) Norm EN 60204-1 Version Date Name...
Page 65 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX SPARE Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 66 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PNEUM. PANEL I/O MODULE 1 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM N2/AIR & MULTI WAVE Norm EN 60204-1 Version Date Name...
Page 67 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 PNEUM. PANEL I/O MODULE 2 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM N2/AIR & MULTI WAVE Norm EN 60204-1 Version Date Name...
Page 68 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6749 Sheet Author MYSELECTIVE 6748 PNEUM. PANEL I/O MODULE 3 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM N2/AIR & SELECT FLUXER Norm EN 60204-1 Version Date Name...
Page 69 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 FLUX SUPPLY I/O MODULE 7 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM FLUX SUPPLY UNIT Norm EN 60204-1 Version Date Name...
Page 70 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONVEYOR I/O MODULE 8 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM SMEMA Norm EN 60204-1 Version Date Name...
Page 71 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONVEYOR I/O MODULE 9 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM CONVEYOR Norm EN 60204-1 Version Date Name...
Page 72 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONVEYOR I/O MODULE 10 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM CONVEYOR Norm EN 60204-1 Version Date Name...
Page 73 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 ROBOT I/O MODULE 11 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM GRIPPER Norm EN 60204-1 Version Date Name...
Page 74 Last mod 30/12/2008 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 ROBOT I/O MODULE 12 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM GRIPPER Norm EN 60204-1 Version Date Name...
Page 75 B63a 38278 SENSOR PHOTO EL. DIFFUSE BAUMER FHDM 12P5001/S35A Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 1 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 76 C_023 510560 CABLE 400V POWER SUPPLY SDC UNIT 6745/6748 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 2 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 77 506040 CABLE CDS NET FROM GRIPPER 1 TO GRIPPER 2 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 3 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version...
Page 78 C_136 506592 CABLE EXTENTION FOR BRAKE Z-AXIS ROBOT 6748 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 4 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 79 C_218 506284 CABLE LIMIT SWITCH Y-AXIS ROBOT 6748 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 5 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 80 C_335 506481 CABLE OUTPUT DO-01 FLUX SUPPLY 6748 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 6 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 81 LASER DIODE MODULE HERO PLP6501 FARN, 120-9950 45880 LASER DIODE MODULE HERO PLP6501 FARN, 120-9950 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 7 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 82 HEATING ELEMENT 650W 400V 519MM E2-1 313267 HEATING ELEMENT 650W 400V 519MM Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 MAIN CNTRL BOX PARTSLIST PAGE 8 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 83 HEATING ELEMENT LONGWAVE 1000W L=34 x 600MM E33/2 209162 HEATING ELEMENT LONGWAVE 1000W L=34 x 600MM Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 9 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 84 FERRITE CABLE SHIELD 4S2 9.5X28.6 FARNELL 898-508 42078 FERRITE CABLE SHIELD 4S2 9.5X28.6 FARNELL 898-508 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 10 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 85 RELAY 24VDC PLC-RSC-24DC/21 PHOENIX 2966171 39473 RELAY 24VDC PLC-RSC-24DC/21 PHOENIX 2966171 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 11 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 86 MOTOR RED. VALEO 0225(GMPG) T. 404603AR SHFT147 313146 BLOWER CENTRIFUGAL D060 220/380V-S383 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 12 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 87 SWITCH CONTROL MODULE PUSHBUTTON TELEMEC. ZB4-BA6 41246 SWITCH CONTACT MODULE TELEMECANIQUE ZB4-BZ105 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 13 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 88 FREQUENCY INVERTER 1.1KVA CIMR-J7ACB0P4 42223 FREQUENCY INVERTER INTERFACE YASKAWA SI-485/J7 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 14 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 89 VALVE 2 X 3/2 N.C. CPASC1 CODE K FESTO 526996 41564 FILTER SCHAFNER FN2070-10-06 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 15 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date...
Page 90 41946 FILTER SCHAFFNER FN 2070-6/06 41946 FILTER SCHAFFNER FN 2070-6/06 Last mod 11/02/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author MYSELECTIVE 6748 CONTR.PANEL PARTSLIST PAGE 16 Checked INSERT SHEET FOR 510583 ELECTRIC CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 91 Last mod 25/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN CONTROL MACHINE LAYOUT Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS Norm EN 60204-1 Version Date Name...
Page 92 Last mod 03/03/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN CONTROL LAYOUT DRAWING Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS MAIN CONTROL BOX Norm EN 60204-1 Version Date Name...
Page 93 Last mod 25/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN CONTROL LAYOUT DRAWING Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS MAIN CONTROL BOX Norm EN 60204-1 Version Date Name...
Page 94 Last mod 25/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 SELECT POT LAYOUT DRAWING Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS SELECT SOLDER POT Norm EN 60204-1 Version Date Name...
Page 95 Last mod 25/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MULTI POT LAYOUT DRAWING Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS MULTI SOLDER POT Norm EN 60204-1 Version Date Name...
Page 96 Last mod 25/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 PRE-HEATER LAYOUT DRAWING Checked INSERT SHEET FOR 506884 MACHINE CONFIGURATIONS PRE-HEATER STATIONS 1-2-3 Norm EN 60204-1 Version Date Name...
Page 97 SHEET DESCRIPTION SHEET DESCRIPTION DRAWINGS LIST MAIN CONTROL PANEL N2 SUPPLY MAIN CONTROL PANEL N2 SUPPLY MAIN CONTROL PANEL N2 SUPPLY CONVEYOR CONTROL PANEL N2 SUPPLY SDC N2 SUPPLY GRIPPER CONTROL PANEL N2 SUPPLY PCB GRIPPER AND PALLET GRIPPER N2 SUPPLY FLUX TANK PARTSLIST PAGE 1 PARTSLIST PAGE 2 PARTSLIST PAGE 3...
Page 98 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN PANEL MAIN CONTROL PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 99 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN PANEL MAIN CONTROL PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 100 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MAIN PANEL MAIN CONTROL PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 101 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 CONVEYOR PANEL CONVEYOR CONTROL PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 102 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 CONVEYOR PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 103 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 GRIPPER PANEL GRIPPER CONTROL PANEL Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM N2 SUPPLY Norm EN 60204-1 Version Date Name...
Page 104 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 GRIPPER PCB GRIPPER AND Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM PALLET GRIPPER Norm EN 60204-1 Version Date Name...
Page 105 Last mod 15/01/2009 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 FLUX SUPPLY N2 SUPPLY FLUX TANK Checked INSERT SHEET FOR 510584 PNEUM. CIRCUIT DIAGRAM Norm EN 60204-1 Version Date Name...
Page 106 POS/REF SHEET COL / ROW ITEM DESCRIPTION 626.3165 PLUG BLIND B-1/8 FESTO 3568 626.3165 PLUG BLIND B-1/8 FESTO 3568 626.3165 PLUG BLIND B-1/8 FESTO 3568 626.3165 PLUG BLIND B-1/8 FESTO 3568 626.3165 PLUG BLIND B-1/8 FESTO 3568 628.8844 FITTING FEMALE FESTO ACK-1/8-PK-4 F3714 39594 VALVE CONTROL SWIVEL FESTO GRO-M5 F151214 39594...
Page 107 POS/REF SHEET COL / ROW ITEM DESCRIPTION 41593 VALVE CONTROL SWIVEL GRLA-1/8-QS-6-D FESTO 193144 41593 VALVE CONTROL SWIVEL GRLA-1/8-QS-6-D FESTO 193144 41593 VALVE CONTROL SWIVEL GRLA-1/8-QS-6-D FESTO 193144 628.8656 BARBED FITTING N-1/4-P-9 FESTO 3607 41726 FITTING STRAIGHT QS-1/8-6 FESTO 153002 41729 FITTING STRAIGHT QS-1/4-8 FESTO 153005 41729...
Page 108 POS/REF SHEET COL / ROW ITEM DESCRIPTION CYLINDER SEE MECHANICAL PARTS LIST CYLINDER SEE MECHANICAL PARTS LIST CYLINDER SEE MECHANICAL PARTS LIST CYLINDER SEE MECHANICAL PARTS LIST FITTING SEE MECHANICAL PARTS LIST FITTING SEE MECHANICAL PARTS LIST FITTING SEE MECHANICAL PARTS LIST FITTING SEE MECHANICAL PARTS LIST FITTING...
Page 109 POS/REF SHEET COL / ROW ITEM DESCRIPTION 41933 FITTING QUICK COUPLING KS-PK3-M5 FESTO 4091 41933 FITTING QUICK COUPLING KS-PK3-M5 FESTO 4091 41727 FITTING Y SHAPE QSY-6 FESTO 153149 41826 FITTING STRAIGHT QS-1/4-6 FESTO 153003 312683 NOZZLE HEAD 130 MU 42319 SOLENOID VALVE MEH-5/2-1/8-L-S-B FESTO 173136 42344 PRESSURE REGULATOR 0-4 BAR NORGREN V07-100-NNEG...
Page 110 POS/REF SHEET COL / ROW ITEM DESCRIPTION 42558 VALVE 5/2 SINGLE CPASC1 CODE M FESTO 526990 42558 VALVE 5/2 SINGLE CPASC1 CODE M FESTO 526990 42559 VALVE 5/2 DOUBLE FOR SMART CUBIC 42560 VALVE 5/3 MID-POS CLOSE CPASC1 CODE G FESTO 527000 42560 VALVE 5/3 MID-POS CLOSE CPASC1 CODE G FESTO 527000 42560...
Page 111 POS/REF SHEET COL / ROW ITEM DESCRIPTION 44262 SOLENOID CPE10-M1BH-3GLS-QS-4 FESTO 196849 43842 PRESSURE REGULATOR LR-1/8-D-7-MINI F 162582 43917 VALVE V/O-3-PK-3 FESTO 10747 43917 VALVE V/O-3-PK-3 FESTO 10747 45890 MASS FLOW CONTROLLER BURKERT 9-20NL 0-10V 45976 SILENCER U-M3 FESTO 163978 45976 SILENCER U-M3 FESTO 163978 45976...
Page 112 Last mod 23/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MACHINE PNEUMATIC PANEL Checked INSERT SHEET FOR 506464 LAY-OUT DRAWING MAIN CONTROL Norm EN 60204-1 Version Date Name...
Page 113 Last mod 23/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MACHINE PNEUMATIC PANEL Checked INSERT SHEET FOR 506464 LAY-OUT DRAWING CONVEYOR & GRIPPER Norm EN 60204-1 Version Date Name...
Page 114 Last mod 23/02/2004 MACHINETYPE DESCRIPTION PROJECT CODE 6748 Sheet Author SELECTIVE SOLDERING 6748 MACHINE PNEUMATIC PANEL Checked INSERT SHEET FOR 506464 LAY-OUT DRAWING FLUX TANK CONTROL Norm EN 60204-1 Version Date Name...
Page 115: Parts
VERSION 2005 December Parts CONTROLLER In the controlbox the PLC is located with 2 modules: Rack 0 (master), Rack 1 (slave 1). IGURE CONTROLLER Schematics & Parts mySelective.com HAPTER...
Page 116: Configuration Controllers
ARTS 2.1.1 C ONFIGURATION ONTROLLERS 2.1.1.1 MAIN * = optional IGURE MAIN DESCRIPTION PART NUMBER IMC 715 POWER REGULATOR 38100 IMC 720 MAIN CPU IMC 740 SLAVE CPU 38102 IMC 710 BACKPLANE 38099 IMC 751 ANALOG INPUT PT100 38285 SL2* IMC 755 ANALOG INPUT (UNIVERSAL) 38286 IMC 763 DIGITAL INPUT...
Page 117 2.1 - PLC CONTROLLER 2.1.1.2 SLAVE * = optional IGURE SLAVE DESCRIPTION PART NUMBER IMC 715 POWER REGULATOR 38100 IMC 740 SLAVE CPU 38102 IMC 710 BACKPLANE 38099 IMC 763 DIGITAL INPUT BOARD 41019 IMC 753 DIGITAL INPUT BOARD 38104 SL3* SL4* IMC 757 DIGITAL OUTPUT...
Page 118: Servo Controller
ARTS ERVO CONTROLLER IGURE ERVO CONTROLLER Part nr. 41563 Description Servo motion controller Yaskawa SGDH-2AE Servo controller X - axis Robot motor M3 Servo controller Y - axis Robot motor M4 Servo controller Z - axis Robot motor M5 Servo controller U - axis Robot motor M6 Servo controller X - axis MultiFlux1 motor M41 Servo controller Y - axis MultiFlux1 motor M42 Servo controller X - axis MultiFlux2 motor M81...
Page 119: Frequency Inverter Controller
2.3 - F REQUENCY INVERTER CONTROLLER REQUENCY INVERTER CONTROLLER IGURE REQUENCY INVERTER CONTROLLER Part nr. 39673 Description Frequency inverter 0.4 KW Yaskawa CIMR-V7CCBOP47 Conveyor motor M7 Solderpot 1 MultiWave motor M8 pump 1A Solderpot 1 SelectWave motor M9 pump 1 or MultiWave motor M9 pump 1B Solderpot 2 MultiWave motor M13 pump 2A Solderpot 2 SelectWave motor M14 pump 2 or...
Page 120: Thermic Protection Relay
ARTS HERMIC PROTECTION RELAY IGURE HERMIC PROTECTION RELAY Part nr. 41702 Description Relay motor protection Telemecan GV2-M03 0.25-0.4A Elevation system MultiWave solderpot 1 Elevation system MultiWave solderpot 2 The relay can be tested with the test-switch located on the front side of the relay. Use a little screwdriver for switching the test-switch.
Page 121: Power Supply
2.5 - P OWER SUPPLY OWER SUPPLY IGURE OWER SUPPLY Part nr. 42939 Description Power supply SP320-24 24V 13A Main controlbox 2.5.1 A DJUSTMENT POWER SUPPLY TERMINAL PIN NO. ASSIGNMENT PIN 1,2: AC INPUT ADJUST PIN 3 : FG PIN 4,5,6: DC OUTPUT -V PIN 7,8,9: DC OUTPUT +V Voltage adjustment under load on 24VDC...
Page 122: Safety Module
ARTS AFETY MODULE 2.10 S IGURE AFETY MODULE Part nr. 41548 Description Relay safety Schmersal AES 3075 Main controlbox Check jumper settings: To check this, the housing cover can be removed. The PCB board with the jumpers is visible. Check the jumpers as shown in Figure 2.11 2.6.1 J UMPER SETTINGS SAFETY MODULE 2.11 J...
Page 123: E-Stop Module
2.7 - E- STOP MODULE STOP MODULE 2.12 E- IGURE STOP MODULE Part nr. 41547 Description Relay emergency stop Telemecanique XPS-AL 5110 Main controlbox Schematics & Parts mySelective.com HAPTER...
Page 124: Interconnection Module
ARTS NTERCONNECTION MODULE 2.13 I IGURE NTERCONNECTION MODULE Part nr. 41565 Description Interconnection module ICM2900 opto Opto module for Servo Controllers Robot en MultiFluxers Opto module for MultiFlux1 Opto module for MultiFlux2 2.8.1 D IMC2900 RAWING 2.14 D IMC2900 IGURE RAWING NTERCONNECTION MODULE HAPTER...
Page 125: Opto Modules
2.9 - O PTO MODULES PTO MODULES 2.15 O IGURE PTO MODULES Part nr. 41724 Description Opto coupler module OKI 8/24 Conta-clip 5948.2 - 24V in TTL out Robot Opto coupler Part nr. 41722 Description Opto coupler module OKI 8/5 Conta-clip 5946.2 - TTL in 24V out Robot Opto coupler Part nr.
Page 126: Sensor Pcb Detect
ARTS 2.10 ENSOR DETECT ADJUSTMENT SCREW 72 mm SENSOR 2.16 S IGURE ENSOR Part nr. 38278 Description Sensor photo Baumer FHDM 12P5001/S35A Sensor B27 Disable width adjustment (if FluxerMask present) Sensor B28 PCB present on station 4A (outfeed on infeed side) Sensor B29 PCB at exit station 4A (outfeed on infeed side) Sensor B71...
Page 127: Sensor Infeed & Outfeed Protection
2.11 - S & ENSOR NFEED OUTFEED PROTECTION 2.11 & ENSOR NFEED OUTFEED PROTECTION 2.18 R IGURE ETRO REFLECTIVE SENSOR Part nr. 42075 Description Sensor retro reflective FPDK 14P51 Part nr. 42076 Description Reflector Baumer 114003 Protection infeed conveyor Protection outfeed conveyor Schematics &...
Page 128: Sensors Blockings
ARTS 2.12 ENSORS LOCKINGS 41561 + 42154 2.19 F IGURE IBER OPTIC SENSOR Part nr. 41561 Description Sensor optical WLL260-F440/DC Sick 6020065 Part nr. 42154 Description Sensor fiber optic LBSAA 23900 Sick 7020103 PCB blocking 0 (infeed conveyor) PCB blocking station 1 PCB blocking station 2 PCB blocking station 3 2.12.1 A...
Page 129 2.13 - S ENSORS NEUMATIC CYLINDERS TYPE 2.13 ENSORS NEUMATIC CYLINDERS TYPE 2.21 M IGURE AGNETICALLY CTUATED ROXIMITY ENSORS Part nr. 38307 Description Sensor magnetic reed Festo SME-8-S-LED-24 SelectFlux station 7 up SelectFlux station 7 down Lift in Outfeed station 4A up Select Nozzle 1A SelectWave on station 1 Select Nozzle 1B SelectWave on station 1 MultiWave cover 1 solderpot 1 closed...
Page 130 ARTS 2.13.1 A DJUSTMENT PROCEDURE SENSORS ULTI For adjusting sensors B41, B43, B45 and B47 close covers MultiWave in TeachScreen (PC program). Slight sensor on cylinder (A) till the sensor is activated, led (B) lights up. See Figure 2.22. Fasten sensor (C). See Figure 2.22. 2.22 C IGURE YLINDER...
Page 131: Sensors Pneumatic Cylinders - Type
2.14 - S ENSORS NEUMATIC CYLINDERS TYPE 2.14 ENSORS NEUMATIC CYLINDERS TYPE 41772 + 41771 Mounting bracket 2.24 M IGURE AGNETICALLY CTUATED ROXIMITY ENSORS Part nr. 41772 Description Sensor magnetic reed Festo SMEO-4U-S-LED-24B SecureGrip tilting A Wave pin up Wave pin down Part nr.
Page 132 ARTS 2.14.2 A DJUSTMENT PROCEDURE SENSOR ECURE Set SecureGrip in horizontal position in TeachScreen (PC program). Slight sensor on cylinder direction (A) till the sensor is activated, led (B) lights up. See Figure 2.26 Fasten sensor (C). See Figure 2.26. Sensor Position horizontal 2.26 C...
Page 133 2.15 - S ENSORS OORS CONTROL 2.15 ENSORS OORS CONTROL 41550 41993 2.28 S IGURE ENSOR MAGNETIC REED Part nr. 41993 Description Sensor magnetic reed Schmersal BNS33-11ZG-ST Window front Window back Door air / nitrogen pressure control Part nr. 41550 Description Sensor accessories magnet Schmersal BPS33 Window front...
Page 134 ARTS 2.16 & M ENSORS OBOT ULTI LUX POSITIONS 2.30 S IGURE ENSOR INDUCTIVE Part nr. 39526 Description Sensor inductive IFFM 12P1703/02S35L Robot system reference X Robot system reference Y MultiFlux station 1 reference X MultiFlux station 1 reference Y MultiWave cover 1 solderpot 1 open MultiWave cover 2 solderpot 1 open MultiWave cover 1 solderpot 2 open...
Page 135 2.17 - S OLDERPOT AND ONVEYOR WIDTH LIMIT SWITCH 2.17 OLDERPOT AND ONVEYOR WIDTH LIMIT SWITCH 2.31 M IGURE ICRO SWITCH Part nr. 15462 Description Micro switch 682 YNI/683/HT Limit switch 1 MultiWave solderpot 1 Limit switch 2 MultiWave solderpot 1 Limit switch 1 MultiWave solderpot 2 Limit switch 2 MultiWave solderpot 2 Part nr.
Page 136 ARTS 2.18 PT100 - S & M HERMOSTAT OLDERPOT ACHINE TEMPERATURE Part nr. 39536 Part nr. 42031 Part nr. 312656 2.32 T PT100 IGURE HERMOSTAT Part nr. 312656 Description Thermostat PT100-3L Art. P1778505010 Temperature MultiWave or SelectWave solderpot 1 Temperature MultiWave or SelectWave solderpot 2 Part nr.
Page 137 2.19 - I & S MPULSE COUNTER ONVEYOR OLDERPOT PUMPS 2.19 & S MPULSE COUNTER ONVEYOR OLDERPOT PUMPS 2.33 I IGURE MPULS COUNTER Part nr. 41938 Description Sensor impulse incremental Baumer BDK 06.24K100/5/9 Impulse counter conveyor Part nr. 41827 Description Sensor impulse INCR Baumer BHK 16.24 1000-B6-9 Impulse counter solderpot 1: pump 1A MultiWave...
Page 138 ARTS 2.20 OLDER EEDER SENSOR 2.34 S IGURE OLDER EED SENSOR Part nr. 42946 Description Sensor Inductive B16R-Q14-AP6X2-H1141 Turck Solderwire Solderfeeder station 5 Solderwire Solderfeeder station 6 HAPTER...
Page 139 2.21 - A DVANCED OLDER EED SENSOR 2.21 DVANCED OLDER EED SENSOR 2.35 A IGURE DVANCED OLDER EED SENSOR Part nr. 310655 Description Sensor Inductive Baumer IFRM 08P3507 Advanced Solderfeeder station 5 Advanced Solderfeeder station 6 Schematics & Parts mySelective.com HAPTER...
Page 140 ARTS 2.22 OLDER EVEL SENSOR 2.36 S IGURE OLDER EVEL SENSOR Part nr. 310655 Description Sensor Inductive Baumer IFRM 08P3507 Solderlevel station 5 Solderlevel station 6 HAPTER...
Page 141: Flux Vessel Level
2.23 - F LUX VESSEL LEVEL 2.23 LUX VESSEL LEVEL 2.37 F IGURE LUX VESSEL LEVEL Part nr. 38515 Description Sensor Inductive Baumer IFRM 12P1701/S14L Flux vessel level low Schematics & Parts mySelective.com HAPTER...
Page 142: Teach Camera & Led Spotlight
ARTS 2.24 & EACH CAMERA LED SPOTLIGHT In the mySelective series two different version cameras have been used. Always check the version before ordering parts for these cameras. 2.24.1 V ERSION 2.38 T & IGURE EACH CAMERA LED SPOTLIGHT Part nr. 41783 Description Camera video teli CCD B/W 1/3”...
Page 143 2.24 - T & EACH CAMERA LED SPOTLIGHT 2.24.2 V ERSION 2.39 T & IGURE EACH CAMERA LED SPOTLIGHT Part nr. 43487 Description Camera Sony XC-ES30CE CCD1 Teach Camera CCD2 (Robot) Calibration Camera Part nr. 43666 Description Camera lens Pentax 25mm/F1.4 C2514M Sony CCD1 Teach Camera CCD2...
Page 144: Pressure Controls
ARTS 2.25 RESSURE CONTROLS Pressure setting 6 Bar Switch factory set at 3.5 Bar 2.40 N IGURE ITROGEN PRESSURE CONTROL ON FRONTSIDE OF MACHINE Part nr. 39872 Description Pressure Switch Wilkerson K18-C2-D000 Nitrogen Present Switch factory set at 0.7 Bar Pressure setting 0.5 Bar 2.41 F IGURE...
Page 145 2.25 - P RESSURE CONTROLS 2.42 SDC P IGURE RESSURE ONTROL ON RIGHT SIDE OF MACHINE Setting flow depending on application. Schematics & Parts mySelective.com HAPTER...
Page 146: Ups System
ARTS 2.26 SYSTEM 2.43 UPS IGURE SYSTEM Part nr. 42033 Description UPS system series Xanto S3000 2.26.1 G ENERAL The UPS (Uninterruptible Power Source) option assures that the machine will unload the PCB’s which are inside the machine when the mains power is interrupted. 2.26.2 W ORKING RINCIPLES...
Page 147: Remarks
2.26 - UPS SYSTEM 2.26.3 R EMARKS After a power failure the machine will always empty, also when the power failure only takes a short time. If the machine was empty at the moment of power failure all conveyors will be switched off and the machine goes to the idle mode.
Page 148: Indicators And Operating Controls
ARTS 2.26.7 M AINTENANCE SERVICING AND FAULTS • The UPS system operates with hazardous voltages. Repairs may be carried out only by quali- fied maintenance personnel. Risk of electric shock. Even after the unit is disconnected from the mains power supply (building wiring socket outlet), components inside the UPS system area still connected to the battery and are still electrically live and dangerous.
Page 149 2.26 - UPS SYSTEM ABLE PERATING AND DISPLAY PANEL WITCH UNCTION ON - SWITCH 1. Turn on the UPS system: By pressing the ON - Switch ” ” the UPS system is turned on. 2. Deactivate acoustic alarm: By pressing this switch an acoustic alarm can be deactivated. STANDBY - SWITCH The UPS system switches to standby mode when the standby button ”...
Page 150: Back Panel
ARTS 2.26.9 B ACK PANEL Slide buttons for Relay output voltage interface Battery RS232- Interface connection Output security switch Input Output security sockets switch Input socket 2.45 B IGURE ACK VIEW SYSTEM 2.26.10 S LIDE BUTTONS OUTPUT VOLTAGE Slide buttons on the back panel allow selection of the outgoing voltage of the UPS system. This can be changed only when the UPS system is switched off.
Page 151: Adjustment Of Universal Securegrip
2.27 - A DJUSTMENT OF UNIVERSAL ECURE 2.27 DJUSTMENT OF UNIVERSAL ECURE RIPPERFINGER POSITIONING PIN 2.47 U IGURE NIVERSAL ECURE The setting of the gripperfingers should be so that these fingers will give a good support to the PCB, but do not touch any component at the PCB, nor should they touch any part of the machine, like supporting pins at the MultiWave plate.
Page 152: Gripper Adjustment
ARTS 2.28 RIPPER DJUSTMENT 2.28.1 G ENERAL INFORMATION To adjust the gripper correctly we have two methods. 3. PCB - method. When only a SelectWave is in the machine, we use the PCB for adjusting the gripper. 4. Coldplate - method. When the mySelective is equipped with a MultiWave, a Coldplate is part of the delivery.
Page 153: Gripper
2.28 - G RIPPER DJUSTMENT 2.28.3 G RIPPER MM BOLT FOR ADJUSTING CYLINDER BARS EXAGON ADJUSTING CYLINDER cylinder POSITIONS pin positioning SCREW FOR ADJUSTING PIN POSITION IN PCB pin positioning PCB fixed in gripper GRIPPERS TOPVIEW PCB IN GRIPPER PIN POSITIONING PIN POSITIONING 2.49 G IGURE...
Page 154: Adjustment Methods
ARTS 2.28.4 A DJUSTMENT METHODS As described earlier we can adjust the gripper in the machine and in the standard. When adjusting in the machine the manual mode can be used for opening/closing the gripper dur- ing the adjustment of the gripper. 2.28.4.1 DJUSTING IN THE MACHINE •...
Page 155 2.28 - G RIPPER DJUSTMENT 2.28.4.3 METHOD In the PCB and in the Coldplate two pin positioning holes are placed for correct positioning of the PCB in the gripper. PCB (2 PIN POSITIONING HOLE IN 2.52 PCB IGURE ❸ RAIL GRIPPERS ❶...
Page 156 ARTS 7. Slide rail 3 against the PCB and keep a small space (± 0.3 mm) between the grippers 3a,b,c and the PCB. 8. Slide rail 4 against the PCB and keep also a small space (± 0.3 mm) between the gripper 4a and the PCB.
Page 157 2.28 - G RIPPER DJUSTMENT 1. Open gripper. 2. Slide rail 3 and 4 to its outer position. 3. Measure the width and length of the Coldplate. 4. Adjust grippers 1a and b equally divided over the Coldplate width. 5. Adjust grippers 2a, b and c equal divided over the Coldplate length. 6.
Page 158 ARTS 2.29 ABLES OBOT AND ULTI LUX UNITS Cables in cableduct robot Cables in cableduct MultiFlux 506595 Motor Y-axis (M4) 506605 Motor Y-axis (M42) 506596 Encoder Y-axis(M4) 506606 Encoder Y-axis(M42) 506597 Motor Z-axis (M5) 506607 Sensor reference Y-axis (B32) 506598 Encoder Z-axis(M5) 506608 Dropjet valves (Y-splitter) 506599...
Page 159: Version 2
VERSION 2003 August 29 Trouble Shooting ENERAL Most of the alarms are generated by the PLC-PC. When an alarm is generated, an alarm symbol will be shown. When clicked on this symbol, the alarm is showed with the help page. In this chapter troubleshooting is included of: •...
Page 160: Ups System
INVERTER-LED lights up, Input protection switch Reset input protection switch. If the problem warning tone in intervals (1 or 4 disconnected persists, please contact Vitronics Soltec seconds), mains power supply available FAULT LED lights warning tone Overload Reduce number of users at UPS output...
Page 161: Frequency Inverter
3.3 - F REQUENCY INVERTER REQUENCY INVERTER Alarms and Corrective Actions frequency inverter : ON : BLINKING : OFF ABLE ROUBLESHOOTING REQUENCY INVERTER ALARM DISPLAY INVERTER EXPLANATION CAUSES AND DIGITAL STATUS CORRECTIVE ACTIONS OPERATOR (GREEN) ALARM (RED) UV (Main circuit low voltage) Check the following: Main circuit DC voltage drops below the •...
Page 162 ROUBLE HOOTING ALARM DISPLAY INVERTER EXPLANATION CAUSES AND DIGITAL STATUS CORRECTIVE ACTIONS OPERATOR (GREEN) ALARM (RED) Inverter output current exceeds Decrease load, increase accel/decel time overtorque detection level (n098) BLINKING SER (sequence error) Check external circuit (sequence) Inverter Received LOCAL/REMOTE selection command signal, or communication/control circuit selection BLINKING...
Page 163 3.3 - F REQUENCY INVERTER ALARM DISPLAY INVERTER EXPLANATION CAUSES AND DIGITAL STATUS CORRECTIVE ACTIONS OPERATOR (GREEN) ALARM (RED) OC (overcurrent) Check the following and restart: Inverter output current momentarily • Short-circuit or grounding at exceeds approx. 250% of rated current inverter output side •...
Page 164 ROUBLE HOOTING ALARM DISPLAY INVERTER EXPLANATION CAUSES AND DIGITAL STATUS CORRECTIVE ACTIONS OPERATOR (GREEN) ALARM (RED) OL3 (overtorque detection) Check the driven machine and correct the When V/f mode is selected, inverter cause of the fault, or increase the value of output current exceeds the overtorque n098 up to the highest allowable value for detection level (n098).
Page 165 3.3 - F REQUENCY INVERTER ALARM DISPLAY INVERTER EXPLANATION CAUSES AND DIGITAL STATUS CORRECTIVE ACTIONS OPERATOR (GREEN) ALARM (RED) Protective OPR (digital operator connection fault) Turn OFF power, and properly connect Operation the digital operator, then turn ON power Output is shut OFF CE (MEMOBUS fault) Check communication device and signals...
Page 166 ROUBLE HOOTING ERVO CONTROLLER In the following table a list of troubleshooting is shown of the servopack. ABLE ROUBLESHOOTING SERVO CONTROLLER ALARM DESCRIPTION CAUSE REMEDY A.02 ² Power turned OFF during parameter • Initialize parameters using Fn005 EEPROM data of servopack is abnormal * write.
Page 167 3.4 - S ERVO CONTROLLER ALARM DESCRIPTION CAUSE REMEDY A.40 Main circuit DC voltage is excessively Power supply voltage is not within the Check power supply ³ range of specifications high * Load exceeds capacity of the regenerative Check specifications of load inertia and unit overhanging load Malfunctioning regenerative transistor...
Page 168 ROUBLE HOOTING ALARM DESCRIPTION CAUSE REMEDY A.81 All the power supplies for the absolute The following power supplies to the Follow absolute encoder setup procedure encoder have failed and position data was absolute encoder both failed: ² • +5V supply cleared * •...
Page 169 3.4 - S ERVO CONTROLLER ALARM DESCRIPTION CAUSE REMEDY A.C8 The multi-turn for the absolute encoder Encoder defective Replace servomotor ² was not properly cleared or set * Servopack defective Replace servopack A.C9 Communications between servopack and Incorrect or disconnected encoder wiring Check wiring and connectors at the ²...
Page 170 ROUBLE HOOTING ALARM DESCRIPTION CAUSE REMEDY CPF00 Digital operator (JUSP-OP02A-2) fails to Cable defective or poor contact between • Check connector connections communicate with servopack (e.g., CPU digital operator and servopack • Replace cable error) Malfunction due to external noise Separate digital operator and cable from noise source CPF01...
Page 171 Index Parts . . 2-1 Vessel Pressure . 2-30 . 2-1 Power supply . 2-7 Pressure controls . . 2-30 Adjustment .2-12 Rights . . 1-ii Cables Robot . .2-44 Calibration Camera . .2-29 Safety module . 2-8 Schematics . 1-1 SDC Pressure .

Vitronics Soltec mySelective 6748 Schematics

Quick Links

Need help?

Questions and answers

Related Manuals for Vitronics Soltec mySelective 6748

Summary of Contents for Vitronics Soltec mySelective 6748

Table of Contents