Grundfos CIM 500 Ethernet Functional Profile And User Manual
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Grundfos CIM 500 Ethernet Functional Profile And User Manual

Grundfos CIM 500 Ethernet Functional Profile And User Manual

Ethernet/ip for boosters
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GRUNDFOS INSTRUCTIONS
EtherNet/IP for Grundfos boosters
CIM/CIU 500 Ethernet
Functional profile and user manual

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Summary of Contents for Grundfos CIM 500 Ethernet

  • Page 1 GRUNDFOS INSTRUCTIONS EtherNet/IP for Grundfos boosters CIM/CIU 500 Ethernet Functional profile and user manual...

  • Page 2: Table Of Contents

    - Action to avoid the hazard. Illustration of closed-loop control 1.2 Notes Configuration parameters, Input/Output explicit messaging The symbols and notes below may appear in Grundfos Dynamic status parameters, input assembly 2 installation and operating instructions, safety instructions and Alarms and warnings service instructions.

  • Page 3: Introduction

    Address Resolution Protocol. Translates IP addresses into MAC addresses. This functional profile describes CIM/CIU 500 Ethernet for Ensures that both crossover cable types and EtherNet/IP for the Grundfos booster systems mentioned below: Auto-MDIX non-crossover cable types can be used. •...

  • Page 4: System Description

    CIU 500 is a unit with a power supply and a CIM module. You can mount it either on a DIN rail or on a wall. Fig. 3 Example of a CIM 500 EtherNet/IP solution for Hydro You use CIU 500 with products: Multi-E model H and later. CIM 500 is mounted in the •...

  • Page 5: Specifications

    Conductors: A, B and Y. CIU box enclosure class IP54 CIU box dimensions (H × W × D) 182 × 108 × 82 mm 4.2 CIM 500 Ethernet CIM 500 Ethernet specifications Description Comments DHCP, HTTP, Ping, FTP, fieldbus Application layer...

  • Page 6: Ethernet/Ip

    2 explicit messaging connections per encapsulation session Number of explicit messaging connections 20 explicit messaging connections in total, configurable. Object 100. Depending on the connected product. • Grundfos pump User-specific objects • Grundfos booster • Grundfos dosing. 2 explicit messaging connections × 10 encapsulation sessions...

  • Page 7: Ethernet/Ip, Cim 500 Setup

    5.3 Setting the IP addresses The CIM 500 Ethernet module is by default set to a fixed IP address. It is possible to change the IP address settings from the built-in webserver.

  • Page 8: Establishing A Connection To The Webserver

    5.5 Status LEDs You can configure CIM 500 using the built-in webserver. To The CIM 500 Ethernet module has two Status LEDs, LED1 and establish a connection from a PC to CIM 500, the following steps LED2. See fig. 5.

  • Page 9: Detailed Description Of Data Parameters

    6. Detailed description of data parameters 6.1 Connection and assembly overview Connection 1: Booster control and status Overall input, assembly 1 Dynamic status, assembly 2 Static status, assembly 3 System measurements, assembly 4 CONTROL, assembly 11 Explicit messages only - ConfFeedbackSensorType - ConfPropCtrReduction - ConfPropCtrFlowMax Controller...

  • Page 10: Booster Input/Output Assembly Details

    6.2 Booster input/output assembly details Input Input Output Output Connection Connection type Connection name assembly assembly assembly assembly instance size instance size Exclusive owner Booster control and status Input only Booster status Input only Booster dynamic status Input only Booster static status Input only Booster measurements Input only...

  • Page 11: Control Parameters, Output Assembly

    6.3 Control parameters, output assembly 1 The control parameters are output parameters for controlling the booster. If pump 2 in a Multi-E or TPED pump also has a CIM module mounted, for redundancy, any writings to the control module must be done for both pump heads. To control the setpoint and operating mode of the Hydro MPC and DDD from bus, you must select the control source "From bus"...
  • Page 12 These parameters can control the electromechanical relays in the Control bit for setting the booster system in remote mode, booster if they are configured via a Grundfos PC Tool to be bus- controlled from bus, or local mode, controlled from the operating controlled.
  • Page 13 6.3.3 Explanation to control mode Control enumeration for selection of the remote control mode via SetControlMode (parameter 20). For Hydro MPC and DDD the control mode can be changed from bus without selecting "Controlled from bus" in the Settings menu. Control modes Description Illustration...
  • Page 14 This is the normal mode. The booster system is controlled (parameter 300) with the same scaling. according to the selected control mode and setpoint. The actual setpoint, whether it has been set via Grundfos GO See section 6.3.3 Explanation to control mode.

  • Page 15: Illustration Of Closed-Loop Control

    In closed-loop control, this is the value of the controlled process frequency limits [f variable (feedback/primary sensor). SystemFeedback (parameter The actual setpoint, whether it has been set via Grundfos GO 302) can always be compared directly with the ActualSetpoint Remote, the pump display, the pump buttons or the fieldbus, can (parameter 301) variable.

  • Page 16: Configuration Parameters, Input/Output Explicit

    6.5 Configuration parameters, Input/Output explicit messaging Configuration parameters are parameters that can be used to program selected settings in the booster. Name Data type Scaling Range Description 50 ConfFeedbackSensorType SINT8, 0xC2 Enum 0-127 Select feedback sensor: 3: Flow ● 6: Press. 51 ConfPropCtrReduction SINT16, 0xC3 0.01 % 0 - 327.67 %...
  • Page 17 6.6 Dynamic status parameters, input assembly 2 Dynamic status parameters are parameters that describe the actual modes and states of the booster. They are thus variables that can often change during operation of the booster. This assembly is included in assembly 1. Name Data type Scaling...
  • Page 18 Name Data type Scaling Range Description 112 PumpsPresent BYTE, 0xD1 Array of Bools Bits One bit for each pump. ● ● ● ● ● "1" indicates pump present 113 PumpsRunning One bit for each pump. ● ● ● ● ● "1"...
  • Page 19 1: Rotation (pumping). The booster system is controlled from a local source, SetPointInfluence (display or Grundfos GO Remote), or from an external Status bit indicating if the setpoint is influenced, for example by digital input (Access mode is Local). analog input. If influenced, ActualSetpoint (parameter 301) differs The booster system is controlled from the bus (Access from UserSetpoint (parameter 300).

  • Page 20: Alarms And Warnings

    6.7 Alarms and warnings Parameter Name Description AlarmCode Code for booster system alarm. WarningCode Code for booster system warning. In the AlarmCode parameter, the cause of a booster system alarm can be read. A booster system alarm always leads to a reaction in the booster system operation, usually all pumps are stopped, but some Hydro MPC alarms have programmable alarm action types.

  • Page 21: Static Status Parameters, Input Assembly

    6.8 Static status parameters, input assembly 3 Static status parameters are parameters that describe characteristics of the booster. They are constants unable to change. This assembly is included in assembly 1. Table legend ●: Always available. Range/ Name Data type Scaling Description Resolution...

  • Page 22: Booster System Measured Parameters, Input Assembly 4

    6.9 Booster system measured parameters, input assembly 4 Measured parameters are physical values measured by internal and external sensors and values calculated by the booster itself based on measured values and its state/mode behaviour. This assembly is included in assembly 1. Table legend: ●: Always available.
  • Page 23 Name Data type Scaling Range Description 330 SpecificEnergy SINT16, 0xC3 0 - 3276.7 Wh/m3 Specific energy 0.1 Wh/m ● 331 SpecificEnergyAverage Average value of the specific energy 332 AnalogInfluence 0.01 % 0 - 327.67 % Setpoint influencing analog ● ● ●...

  • Page 24: Pump 1 And Pump 2 Measured Parameters, Input Assembly

    6.10 Pump 1 and pump 2 measured parameters, input assembly 6 Measured parameters are physical values measured by internal and external sensors, and values calculated by the pump based on measured values and its state/mode behaviour. The assembly contains measured parameters from pump 1 and pump 2. This assembly is included in assembly 5.
  • Page 25 Name Data type Scaling Range Description 411 Pump2CtrSource SINT8, 0xC2 Enum 0-127 Pump 1 control source 0: Unknown 1: Setpoint buttons on pump 2: GENIbus (from controller) ● ● ● ● 3: GENIlink (IR)/GENIair (radio) 4: External control 5: Start/Stop button 412 Pump2AlarmCode SINT16, 0xC3 0-255...

  • Page 26: Pump 3 And Pump 4 Measured Parameters, Input Assembly

    6.11 Pump 3 and pump 4 measured parameters, input assembly 7 Measured parameters are physical values measured by internal and external sensors, and values calculated by the pump based on measured values and its state/mode behaviour. The assembly contains measured parameters from pump 3 and pump 4. Notice that since TPED and MAGNA3 D twin pumps only represent two pumps, they are not present in this table.
  • Page 27 Name Data type Scaling Range Description 431 Pump4CtrSource SINT8, 0xC2 Enum 0-127 Pump 4 control source 0: Unknown 1: Setpoint buttons on pump 2: GENIbus (from controller) ● ● ● 3: GENIlink (IR)/GENIair (radio) 4: External control 5: Start/Stop button 432 Pump4AlarmCode SINT16, 0xC3 0-255...

  • Page 28: Pump 5 And Pump 6 Measured Parameters, Input Assembly

    6.12 Pump 5 and pump 6 measured parameters, input assembly 8 Measured parameters are physical values measured by internal and external sensors, and values calculated by the pump based on measured values and its state/mode behaviour. The assembly contains measured parameters from pump 5 and pump 6. Notice that since TPED and MAGNA3 D twin pumps only represent two pumps and Multi-E only represents four pumps they are not present in this table.
  • Page 29 Name Data type Scaling Range Description 452 Pump6AlarmCode SINT16, 0xC3 Enum 0-255 Pump 6 alarm code ● ● 453 Pump6Speed 0.01 % 0 - 327.67 % Pump 6 speed ● ● 454 Pump6LineCurrent 0.1 A 0 - 3276.7 A Pump 6 line current ●** ●...
  • Page 30 6.13 Pilot pump and backup pump measured parameters, input assembly 9 Measured parameters are physical values measured by internal and external sensors, and values calculated by the pump based on measured values and its state/mode behaviour. The assembly contains measured parameters from the pilot pump and the backup pump. Notice that since TPED and MAGNA3 D twin pumps only represent two pumps, Multi-E only represents four pumps and DDD only represent 6 pumps they are not present in this table.
  • Page 31 Name Data type Scaling Range Description 472 BackupPumpAlarmCode SINT16, 0xC3 Enum 0-255 Backup pump alarm code ● 473 BackupPumpSpeed 0.01 % 0 - 327.67 % Backup pump speed ● 474 BackupPumpLineCurrent 0.1 A 0 - 3276.7 A Backup pump line current ●** 475 BackupPumpMotorTemp 0.01 °C...

  • Page 32: Pump Alarms

    7. Pump alarms Code Alarm/warning description Code Alarm/warning description Motor drive protection function measurement fault Leakage current Signal fault, LiqTec sensor Missing phase Signal fault, analog input A1 External fault signal Signal fault, analog input A2 Too many restarts Signal fault, analog input A3 Too many restarts per 24 hours Signal fault, temperature 2 sensor (t_mo2) Too many hardware shutdowns...

  • Page 33: Sensor Dependent Measurements

    The table below shows the relationship between the measurement parameters for the Hydro Multi-E model G and the measurement unit selected with Grundfos GO Remote for the feedback sensor. Only one of the measurement parameter groups in the table below will be available at a time.

  • Page 34: Special Parameter, Input Explicit Messaging

    Hydro Multi-E/TPED model H Measured parameters (Selected from display or Grundfos GO Remote) Temperature Pt100 input Value Analog input AI1, AI2, AI3 Mapped to EtherNet/IP parameter T1, T2 Head ● Head (303) Pump outlet pressure ● OutletPressure (304) Pump outlet differential pressure ●...

  • Page 35: Product Simulation

    8. Product simulation The CIM module can be put in product simulation mode in which case it generates life-like simulated values of all the EtherNet/IP input data parameters. It will thus be possible to connect an EtherNet/IP master to CIU 500 without this device being connected to a real pump in a real- life system.

  • Page 36: Fault Finding The Product

    You can detect faults in a module by observing the status of the two status LEDs. See the table below. CIM 500 fitted in a Grundfos booster system or CIM 500 fitted in a CIU 500 Ensure that SW1 is in position "3".
  • Page 37 11. Grundfos alarm and warning codes This is a complete list of alarm and warning codes for Grundfos products. For the codes supported by this product, see the alarms and warnings section. Code Description Code Description Code Description Motor temperature 2...
  • Page 38 Code Description Code Description Code Description Electronic inverter protection Signal fault, temperature sensor 3 activated (EIP) (t_mo3) Signal fault, Smart trim gap sensor Signal fault, vibration sensor Signal fault, bearing temperature Motor temperature 3 sensor (Pt100), general or top (Pt100, t_mo3) bearing Bearing temperature high (Pt100), Signal fault, bearing temperature...
  • Page 39 Code Description Code Description Code Description Low pressure Communication fault, I/O module Motor phase failure Diaphragm tank precharge Automatic motor model recognition Combi event pressure out of range failed Motor relay has been forced VFD not ready Night flow max. limit exceeded (manually operated or commanded) Water shortage, level 2...
  • Page 40 Appendix 1. Webserver configuration The built-in webserver offers easy monitoring of the CIM 500 module, and makes it possible to configure the selected Industrial Ethernet protocol. Using the webserver, you can also update the firmware of the CIM 500 module and store or restore settings, among other functions.
  • Page 41 Description Enter username. Username Default: admin. Enter password. Default: Grundfos. After the first login, you are forced to change the password. The password must contain: • at least 8 and maximum 20 characters • at least one lower case letter Password •...
  • Page 42 (for example PLC program) before installing the device. To enable product simulation, select a product type from the dropdown list. To terminate product simulation, select "No Simulation". You need a contract with Grundfos and an external router with Internet connection to gain access to the GRM server.
  • Page 43 1.5 Network settings This web page is used to configure the network settings of the webserver and of the GENIpro TCP protocol. The network settings here are also used for BACnet IP. Additional configuration of BACnet IP is done in the Real Time Ethernet Protocol menu. See EtherNet/IP configuration.
  • Page 44 1.6 User Management A login is required for any change of the CIM 500 settings, and this web page is used to configure the username and password. See Login. It is only possible to configure one user. Fig. 5 User management...
  • Page 45 1.7 Update You can update the firmware by means of the built-in webserver. The binary file is supplied by Grundfos. To make installation and configuration easier, you can upload the configuration to a PC for backup or distribution to multiple modules.
  • Page 47 GRUNDFOS Pumps (Hong Kong) Ltd. Turkey Brazil Norway Unit 1, Ground floor GRUNDFOS POMPA San. ve Tic. Ltd. Sti. BOMBAS GRUNDFOS DO BRASIL Siu Wai Industrial Centre GRUNDFOS Pumper A/S Gebze Organize Sanayi Bölgesi Av. Humberto de Alencar Castelo Branco, 29-33 Wing Hong Street &...
  • Page 48 99747759 09.2020 ECM: 1294919 www.grundfos.com...

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Ciu 500 ethernetCim 50098301408

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