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Summary of Contents for Samson 2213
- Page 1 EB 2043 EN Translation of original instructions Type 2213 Safety Temperature Monitor (STM) Self-operated Regulators Edition January 2024...
- Page 2 Note on these mounting and operating instructions These mounting and operating instructions assist you in mounting and operating the device safely. The instructions are binding for handling SAMSON devices. The images shown in these instructions are for illustration purposes only. The actual product may vary.
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Page 3: Table Of Contents
Notes on possible severe personal injury ............8 Notes on possible personal injury ..............9 Notes on possible property damage ..............10 Markings on the device ................11 2.1 Nameplate of Type 2213 Safety Temperature Monitor ........11 Valve nameplate ..................11 Location of the nameplates ................12 2.4 Material identification number ..............12 Design and principle of operation ..............12 Technical data .....................14... - Page 4 Contents Decommissioning and removal ..............29 Decommissioning ..................31 Disposal ......................32 Annex......................32 10.1 After-sales service and spare parts ..............32 Certificates ....................33 11.1 Information on the UK sales region ..............33 EB 2043 EN...
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Page 5: Safety Instructions And Measures
In case operators intend to use the devices in applications or conditions other than those specified, contact SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors. - Page 6 − Safety footwear, if applicable ESD (electrostatic discharge) footwear Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use. Warning against residual hazards...
- Page 7 Start-up and shutdown procedures fall within the scope of the operator's duties and, as such, are not part of these mounting and operating instructions. SAMSON is unable to make any statements about these procedures since the operative details (e.g. differential pressures and temperatures) vary in each individual case and are only known to the operator.
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Page 8: Notes On Possible Severe Personal Injury
Safety instructions and measures Referenced documentation The following documents apply in addition to these mounting and operating instructions: − Mounting and operating instructions for valves, e.g. u EB 2111/2121/2123 − Mounting and operating instructions for the control thermostats, e.g. u EB 2231 − Mounting and operating instructions for the safety temperature limiter, e.g. u EB 2046 1.1 Notes on possible severe personal injury DANGER Risk of personal injury due to process medium escaping. -
Page 9: Notes On Possible Personal Injury
Î Wear protective clothing and safety gloves. Damage to health relating to the REACH regulation. If a SAMSON device contains a substance listed as a substance of very high concern on the candidate list of the REACH regulation, this is indicated on the SAMSON deliv- ery note. -
Page 10: Notes On Possible Property Damage
Î Do not dismantle the regulator. Î Only perform allowed activities on the regulator. Î Contact SAMSON's After-sales Service before replacing spare parts. Risk of valve damage due to contamination (e.g. solid particles) in the pipeline. The plant operator is responsible for cleaning the pipelines in the plant. -
Page 11: Markings On The Device
1 Type 3 Serial number 12 Year of manufacture Material number/ 4 Limit 13 Month of manufacture configuration ID 5 DIN tested 14 CE marking Fig. 1: Nameplate of Type 2213 Safety Temperature Monitor 2.2 Valve nameplate See associated valve documentation. EB 2043 EN... -
Page 12: Location Of The Nameplates
(12) causes the piston in the operating element Fig. 2: Type 2213 Safety Temperature (8) to move. As a result, the pin of the oper- Monitor (STM) ating element (7) moves the plug stem (5) with the plug (3). - Page 13 Connecting piece with pin of the Temperature sensor (bulb sensor with operating element thermowell) Operating element with spring 13 Leading screw (on customer request) mechanism 14 Dial housing 8.1 Electric signal transmitter Fig. 3: Type 2422/2213 Safety Temperature Monitor (STM) with Type 2422 Globe Valve EB 2043 EN...
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Page 14: Technical Data
10) · PN 16 to 40 (Class 150 to 300) · Max. the German technical surveillance associa- 350 °C (660 °C) tion TÜV according to DIN EN 14597 under The Type 2213 Safety Temperature Monitor the type designation 2213. The registration (STM) with a valve operates without auxiliary number is available on request. energy and is designed for extended safety according to DIN EN 14597. The valve is... - Page 15 Design and principle of operation Table 1: Technical data · Type 2213 Safety Temperature Monitor (STM) Type 2213 Safety Temperature Monitor –10 to +90 °C · +20 to +120 °C Adjustment ranges of limit temperature (14 to 194 °F · 68 to 248 °F) Permissible ambient temperature range –40 to +80 °C at the limit value adjuster (–40 to +176 °F) Permissible temperature at sensor 100 K above the adjusted limit Permissible pressure at the sensor With G 1 thermowell...
- Page 16 Length L Without Extension With Weight (PN 16 body) 13.5 approx. kg Valve Type 2119 Valve size DN Length L Without Extension With Weight (PN 16 body) On request approx. kg Type 2213 Safety Temperature Monitor Weight 5 kg Thermowell 0.5 kg Overall height H H = H1 + 125 TR/STM H = H1 + 415 Type 2111, valve material EN-GJS-400-18-LT and EN-JL-1040 +15 % for PN 25/40 Type 2111, valve material 1.0619 and stainless steel EB 2043 EN...
- Page 17 SW 46 SW 41 Type 2119 Valve Ø25 Thermowell for Type 2213 With threaded connection G 1 for PN 40 SW 36 Extension piece (approx. 0.5 kg) Add approx. 140 mm to the overall height H1 or H when an extension piece is used. Ø28 All dimensions in mm Fig. 4: Dimension diagrams of Type 2111/2213 · Type 2422/2213 · Type 2119/2213 EB 2043 EN...
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Page 18: Measures For Preparation
Risk of device damage due to improper storage. − Observe the storage instructions. − Avoid long storage times. − Contact SAMSON in case of different stor- age conditions or longer storage times. Note We recommend to regularly check the device and the prevailing storage conditions during long storage periods. -
Page 19: Preparation For Installation
− Observe the permissible ambient tem- Î Check any mounted thermometers to peratures (see section 3.2). make sure they function. − Do not place any objects on the device. SAMSON's After-sales Service can provide more detailed storage instructions on re- quest. EB 2043 EN... -
Page 20: Mounting And Start-Up
5.2 Additional fittings See Fig. 3. Strainer The Type 2213 Safety Temperature Monitor A strainer installed upstream in the flow pipe is always installed in combination with a holds back any dirt or other foreign particles valve as as safety temperature regulator. The carried along by the medium. For example, operating element with the spring mecha- the SAMSON Type 2 NI Strainer is suitable... -
Page 21: Temperature Sensor And Capillary Tube
Mounting and start-up − Install strainers in vertical pipelines with − Seal the sensor into welded socket. the medium flowing upward with the − When a thermowell is used, we recom- cover facing upward. mend filling the free space between sen- sor and thermowell with oil or, when in- Shut-off valve stalled horizontally, with grease or any Install a hand-operated shut-off valve both other heat transfer medium to avoid de-... -
Page 22: Excess Temperature Safeguard Of The Thermostat
Mounting and start-up 5.5 Electric signal transmitter NOTICE NOTICE Do not damage or shorten the capillary The safety temperature monitor can be fitted tube. Roll up excess tube to form a ring. The with an electric signal transmitter. The signal smallest permissible bending radius is transmitter contains a microswitch (max. 50 mm. - Page 23 Mounting and start-up (5) and nuts (6). Take the switch (3) off in Fig. 3) until the pointer (7) of the travel the scale (4). stem reaches the value '0' on the scale. 3. Secure the scale (4) to the connecting 2. Connect the black and the blue wires of part using the four screws (1), ensuring the supply cable to a continuity tester or that the pointer (7) of the travel stem is...
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Page 24: Combination With Differential Pressure And Flow Regulators
Mounting and start-up 5.6 Combination with 5.7 Start-up differential pressure and flow regulators DANGER Risk of personal injury due to process me- If the safety temperature monitor is used in dium escaping. combination with Series 42 Differential Pres- Do not start up the regulator until all parts sure and Flow Regulators, a separating have been mounted. -
Page 25: Gases And Liquids
Operation 6 Operation NOTICE Risk of the valve being destroyed by steam See Fig. 3. hammering. − Drain off any condensate in the pipeline. 6.1 Adjusting the limit tem- − Vent the plant. perature Î Fill the plant very slowly with the process To adjust a different limit temperature in the medium on start-up. -
Page 26: Sensor Failure
Operation 6.2 Sensor failure Fine adjustment using a heating bath 1. Remove the sensor from the pipeline (see Indication of a defective sensor section 9.1). In the event of a defective sensor (e.g. leak- 2. Adjust the limit temperature of the safety age in the sensor system), the green signal temperature monitor to approx. 10 K be- pin (8.2) disappears into the housing. -
Page 27: Servicing
Servicing 7 Servicing Fine adjustment using a thermometer in- stalled in the plant The safety temperature monitor does not re- 1. Adjust the limit temperature of the safety quire any maintenance. Nevertheless, it is temperature monitor to approx. 10 K be- subject to natural wear, particularly at the low the required limit (see section 6.1). -
Page 28: Preparation For Return Shipment
Risk of damage to the valve or safety tem- perature monitor due to excessively high or Defective devices can be returned to low tightening torques. SAMSON for repair. Proceed as follows to The connection between valve and safety return devices to SAMSON: temperature monitor must be tightened with 1. -
Page 29: Malfunctions
− Depressurize the plant. − Wear protective clothing, safety gloves and eye protection. Note If the hydraulic system of the Type 2213 is defective (pressure loss), the STM cannot be unlocked as a result. It must be replaced with a new device. - Page 30 Î Install the temperature sensor into the pipeline in installed in the wrong such a way that the heat flow is correctly location. measured (avoid dead times). Î Replace damaged parts. Leak at the joint between the Seal is defective valve and STM. Î Contact SAMSON's After-sales Service. EB 2043 EN...
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Page 31: Decommissioning
Decommissioning and removal 9.1 Decommissioning WARNING Risk of personal injury due to residual pro- To decommission the safety temperature cess medium in the valve and safety tem- monitor before removing it, proceed as fol- perature monitor. lows: While working on the valve/safety tempera- 1. -
Page 32: Disposal
Addresses of SAMSON AG and its subsid- iaries Note We can provide you with a recycling The addresses of SAMSON, its subsidiaries, passport according to PAS 1049 representatives and service facilities on request. Simply e-mail us at worldwide can be found on our website aftersalesservice@samsongroup.com giving... -
Page 33: Certificates
The following information corresponds to the Pressure Equipment (Safety) Regulations 2016, STATUTORY INSTRUMENTS, 2016 No. 1105 (UKCA marking). It does not apply to Northern Ireland. Importer SAMSON Controls Ltd Perrywood Business Park Honeycrock Lane Redhill, Surrey RH1 5JQ Phone: +44 1737 766391 E-mail: sales-uk@samsongroup.com Website: uk.samsongroup.com... - Page 34 Frankfurt am Main, 01. December 2022 Norbert Tollas Peter Scheermesser Senior Vice President Director Global Operations Product Maintenance & Engineered Products Revision 05 Classification: Public · SAMSON AKTIENGESELLSCHAFT · Weismuellerstrasse 3 · 60314 Frankfurt am Main, Germany Seite 1 von 1 EB 2043 EN...
- Page 35 Für das folgende Produkt / For the following product / Nous certifions que le produit Sicherheitstemperaturwächter / Safety Temperatur Monitor / Contrôleur de température de sécurité Typ/Type/Type 2213 wird die Konformität mit den einschlägigen Harmonisierungsrechtsvorschriften der Union bestätigt / the conformity with the relevant Union harmonisation legislation is declared with/ est conforme à...
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- Page 40 EB 2043 EN SAMSON AKTIENGESELLSCHAFT Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 samson@samsongroup.com · www.samsongroup.com...
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