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Summary of Contents for Samson 2213
- Page 1 Self-operated Temperature Regulators Type 2213 Safety Temperature Monitor (STM) Mounting and Operating Instructions EB 2043 EN Edition January 2018...
- Page 2 Î For the safe and proper use of these instructions, read them carefully and keep them for later reference. Î If you have any questions about these instructions, contact SAMSON‘s After-sales Service Department (aftersalesservice@samson.de). The mounting and operating instructions for the devices are included in the scope of delivery.
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Page 3: Table Of Contents
Contents Safety instructions and measures ..............4 Notes on possible severe personal injury ............6 Notes on possible personal injury ..............7 Notes on possible property damage ..............8 Markings on the device .................9 Material number ..................10 Design and principle of operation ..............10 Technical data .....................12 Process medium and scope of application ............12 Measures for preparation ................16 Unpacking ....................16... -
Page 4: Safety Instructions And Measures
In case operators intend to use the devices in other applications or condi- tions than specified, contact SAMSON. SAMSON does not assume any liability for damage resulting from the failure to use the de- vice for its intended purpose or for damage caused by external forces or any other external factors. - Page 5 Î Wear hearing protection when working near the valve. Î Check with the plant operator for details on further protective equipment. Revisions and other modifications Revisions, conversions or other modifications of the product are not authorized by SAMSON. They are performed at the user's own risk and may lead to safety hazards, for example. Fur- thermore, the product may no longer meet the requirements for its intended use.
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Page 6: Notes On Possible Severe Personal Injury
Safety instructions and measures Referenced standards and regulations The devices comply with the requirements of the European Pressure Equipment Directive 2014/68/EU. Devices with a CE marking have an EU declaration of conformity, which in- cludes information about the applied conformity assessment procedure. This EU declaration of conformity is included in the Appendix of these instructions (see section 10.2). -
Page 7: Notes On Possible Personal Injury
Î Wear protective clothing and safety gloves. Damage to health relating to the REACH regulation. If a SAMSON device contains a substance which is listed as being a substance of very high concern on the candidate list of the REACH regulation, this circumstance is indi- cated on the SAMSON delivery note. -
Page 8: Notes On Possible Property Damage
Î Do not dismantle the regulator. Î Only perform allowed activities on the regulator. Î Contact SAMSON's After-sales Service department before replacing spare parts. Risk of valve damage due to contamination (e.g. solid particles) in the pipeline. The plant operator is responsible for cleaning the pipelines in the plant. -
Page 9: Markings On The Device
Markings on the device 2 Markings on the device Specifications on SAMSON the dial housing °C °C Made in Germany 1 Type Register number (type test accord- ing to DIN EN 14597) 2 Configuration ID 6 Size 3 Date 7 Valve size 4 Limit value range in °C and °F 8 Pressure or temperature range... -
Page 10: Material Number
Design and principle of operation 2.1 Material number 3 Design and principle of oper- ation Specifying the configuration ID, you can con- tact us to find out which material is used. The See Fig. 2. configuration ID is specified on the name- The safety temperature monitor (STM) oper- plate (2 and 3; configuration ID and device ates according to the liquid expansion prin- index). For more details on the nameplate, ciple. - Page 11 Connecting piece with pin of the operating 12 Temperature sensor (bulb sensor with ther- element mowell) Operating element with spring mechanism 13 Leading screw (on customer request) 8.1 Electric signal transmitter 14 Dial housing Fig. 2: Type 2422/2213 Safety Temperature Monitor (STM) with Type 2422 Globe Valve EB 2043 EN...
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Page 12: Technical Data
10) · PN 16 to 40 (Class 150 to 300) · Max. the German Technical Inspectorate (TÜV) ac- 350 °C (660 °C) cording to DIN EN 14597 under the type The Type 2213 Safety Temperature Monitor designation 2213. The registration number (STM) with a valve operates without auxilia- is available on request. ry energy and is designed for extended safe- ty according to DIN EN 14597. The valve is... - Page 13 Design and principle of operation Table 1: Technical data · Type 2213 Safety Temperature Monitor (STM) Type 2213 Safety Temperature Monitor –10 to +90 °C · +20 to +120 °C Adjustment ranges of limit temperature (14 to 194 °F · 68 to 248 °F) Permissible ambient temperature range –40 to +80 °C at the limit value adjuster (–40 to +176 °F) Permissible temperature at sensor 100 K above the adjusted limit...
- Page 14 12.5 14.5 approx. kg Valve Type 2119 Nominal size DN Length L Without Extension With Weight (PN 16 body) On request approx. kg Type 2213 Safety Temperature Monitor Weight 5 kg Thermowell 0.5 kg Overall height H H = H1 + 125 TR/STM H = H1 + 415 Type 2118: an extension piece does not permit a higher max. permissible temperature +15 % for PN 25/40 Type 2111, valve material 1.0619 and stainless steel Type 2111, valve material EN-GJS-400-18-LT and EN-JL-1040 EB 2043 EN...
- Page 15 Type 2118 Valve Type 2119 Valve Ø25 Thermowell for Type 2213 With threaded connection G 1 for PN 40 Extension piece (approx. 0.5 kg) SW 36 Add approx. 140 mm to the overall height H1 or H when an extension piece is used. Ø28 All dimensions in mm Fig. 3: Dimension diagrams of Type 2111/2213 · Type 2422/2213 · Type 2118/2213 · Type 2119 /2213 EB 2043 EN...
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Page 16: Measures For Preparation
2. Check the shipment for transportation − Protect the device against external influ- damage. Report any damage to ences (e.g. impact). SAMSON and the forwarding agent − Protect the device against moisture and (refer to delivery note). dirt. − Do not damage the corrosion protection 4.1 Unpacking... -
Page 17: Storage
− Observe storage instructions. 4.4 Preparation for installation − Avoid long storage times. − Contact SAMSON in case of different stor- Proceed as follows: age conditions or long storage periods. Î Check to ensure that the connection for the safety temperature monitor at the Note valve is clean. -
Page 18: Mounting And Start-Up
Parts that are too loose may cause valve leakage. Observe the specified tightening torques. See Fig. 2. The Type 2213 Safety Temperature Monitor is always installed in combination with a 5.2 Additional fittings valve as as safety temperature regulator. The operating element with the spring mecha-... -
Page 19: Temperature Sensor And Capillary Tube
Mounting and start-up 5.3 Temperature sensor and The filter element faces sideways in ap- plications with steam. capillary tube − Install strainers in vertical pipelines with the medium flowing upward with the NOTICE NOTICE cover facing upward. Risk o irreparable regulator damage Shut-off valve caused by the regulator components being Install a hand-operated shut-off valve both taken apart. -
Page 20: Electric Signal Transmitter
Mounting and start-up Wire the microswitch according to Fig. 4. NOTICE NOTICE Galvanic corrosion due to incorrectly se- lected materials of the mounting parts. On installing the sensor or thermowell, only use similar materials (e.g. stainless steel with Brown: stainless steel or copper together with other unlocked copper materials). - Page 21 Mounting and start-up 1 Screws 3 Switch 5 Screws 7 Pointer 2 Dial plate 4 Dial plate 6 Nuts Fig. 5: Mounting an electric signal transmitter 3. Move the switch (3) slightly until the test 4. Align the switch (3) with the scale and lamp lights up.
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Page 22: Combination With Differential Pressure And Flow Regulators
Mounting and start-up 5.5 Combination with WARNING differential pressure and Risk of burn injuries due to hot or cold com- flow regulators ponents and pipelines. Depending on the process medium, valve If the safety temperature monitor is used in components and pipelines may get very hot combination with Series 42 Differential Pres- or cold and cause burn injuries. -
Page 23: Gases And Liquids
Operation 5.6.1 Gases and liquids 1. If the optional leading screw (13) is used, unscrew it upwards. Î Open the shut-off valves slowly prefera- 2. Use the key (10) to adjust the new limit bly starting from the upstream pressure value according to the dial. -
Page 24: Correcting The Limit Value Dial
Operation 6.3 Correcting the limit value the limit temperature to approx. 10 °C above the limit temperature. dial 4. Immerse the sensor of the safety tem- Due to ambient and temperature conditions, perature monitor completely into the the adjusted limit temperature might not be heating bath with the correct tempera- the same as the temperature indicated by the ture. -
Page 25: Servicing
Note soldering. The safety temperature monitor was checked by SAMSON before it left the factory. − Certain test results certified by SAMSON WARNING lose their validity when the safety tempera- Risk of personal injury due to residual pro- ture monitor is opened. -
Page 26: Preparation For Return Shipment
SAMSON's After-sales Service department ment can help during troubleshooting. Further in- Defective devices can be returned to formation is available in section 10. SAMSON for repair. Proceed as follows to return devices to SAMSON: 1. Put the device out of operation. See sec- SAMSON's After-sales Service department tion 9. - Page 27 Î Install the temperature sensor into the pipeline in stalled in the wrong loca- such a way that the heat flow is correctly tion. measured (avoid dead times). Î Replace damaged parts. Leak at the joint between the Seal is defective Î Contact SAMSON's After-sales Service depart- valve and STM. ment. EB 2043 EN...
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Page 28: Decommissioning And Disassembly
Decommissioning and disassembly 9 Decommissioning and disas- WARNING sembly Risk of personal injury due to residual pro- cess medium in the valve and safety tem- perature monitor. DANGER While working on the valve or safety tem- Risk of bursting in pressure equipment. perature monitor, residual process medium Valves and pipelines are pressure equip- can escape and, depending on its proper-... -
Page 29: Disposal
Appendix 5. If necessary, allow the pipeline and de- Addresses of SAMSON AG and its subsid- vice to cool down or heat up. iaries The addresses of SAMSON AG, its 6. Remove the sensor from the pipeline subsidiaries, representatives and service and, if necessary, seal the opening. - Page 30 Für das folgende Produkt / For the following product / Nous certifions que le produit Sicherheitstemperaturwächter / Safety Temperatur Monitor / Contrôleur de température de sécurité Typ/Type/Type 2213 wird die Konformität mit den einschlägigen Harmonisierungsrechtsvorschriften der Union bestätigt / the conformity with the relevant Union harmonisation legislation is declared with/ est conforme à...
- Page 31 Modul D/Module D, Nr./No. / N° CE-0062-PED-D-SAM 001-16-DEU-rev-A SAMSON erklärt in alleiniger Verantwortung für folgende Produkte:/For the following products, SAMSON hereby declares under its sole responsibility: Sicherheitstemperaturwächter STW 2213/Safety Temperature Monitor STM 2213 in Kombination mit Ventile/combined with valves 2111, 2114, 2118, 2119, 2421, 2422, 2423, 2423E, 2710 (2803, 2811, 2814, 2823) die Konformität mit nachfolgender Anforderung/the conformity with the following requirement.
- Page 32 SAMSON AG · MESS- UND REGELTECHNIK Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 EB 2043 EN samson@samson.de · www.samson.de...