Related Manuals for Beckhoff AMI8100
Summary of Contents for Beckhoff AMI8100
- Page 1 Operating instructions | EN AMI8100 Compact integrated Servo Drives 2024-05-28 | Version 2.0.0...
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Page 3: Table Of Contents
Limitation of liability ......................... 1.1.4 Copyright ..........................Version numbers ..........................Scope of the documentation ......................Staff qualification..........................Safety and instruction......................... 11 Explanation of symbols ........................11 Beckhoff Services ..........................13 1.7.1 Support services........................13 1.7.2 Training offerings........................13 1.7.3 Service offerings........................13 1.7.4 Headquarters Germany...................... - Page 4 11 Maintenance and cleaning.......................... 58 11.1 Cleaning materials ..........................58 11.2 Intervals.............................. 59 12 Accessories ..............................60 12.1 Connection cables..........................60 12.2 Shaft sealing ring ..........................60 12.3 Gear unit ............................60 13 Decommissioning ............................61 13.1 Disassembly............................61 ─── AMI8100 Version: 2.0.0...
- Page 5 13.2.1 Returning to the vendor......................62 14 Guidelines and Standards .......................... 63 14.1 Standards............................63 14.2 Guidelines ............................63 14.3 Notified bodies ........................... 63 14.4 EU conformity............................. 64 14.5 CCC conformity..........................64 14.6 UL conformity ............................. 64 Index ................................65 Version: 2.0.0 AMI8100 ───...
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Page 6: Documentation Notes
Documentation notes 1 Documentation notes 1.1 Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions. -
Page 7: Limitation Of Liability
• Use of untrained personnel • Use of unauthorized spare parts 1.1.4 Copyright © Beckhoff Automation GmbH & Co. KG, Germany The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited. -
Page 8: Version Numbers
Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. 1.3 Scope of the documentation... -
Page 9: Staff Qualification
Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces Version: 2.0.0 AMI8100 ───... - Page 10 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work ─── AMI8100 Version: 2.0.0...
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Page 11: Safety And Instruction
• Damage to the product • Damage to the environment Information This symbol indicates information, tips, and notes for handling the product or the software. Examples This symbol shows examples of how to use the product or software. Version: 2.0.0 AMI8100 ───... - Page 12 Required accessories [+] This symbol shows the accessories required for the following steps. The accessories are not included in the scope of delivery and can be ordered from Beckhoff. Assembly material required This symbol shows the assembly material required for the following steps.
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Page 13: Beckhoff Services
+49 5246 963-157 support@beckhoff.com www.beckhoff.com/en-en/support/our-support-services/ 1.7.2 Training offerings Training in Germany takes place at the Beckhoff branches or, after consultation, at the customer's premises. Beckhoff offers both face- to-face and online training courses. +49 5246 963-5000 training@beckhoff.com www.beckhoff.com/en-en/support/training-offerings/ 1.7.3 Service offerings... -
Page 14: Headquarters Germany
Hülshorstweg 20 33415 Verl, Germany +49 5246 963-0 info@beckhoff.com www.beckhoff.com/en-en/ A detailed overview of the Beckhoff locations worldwide can be found at: www.beckhoff.com/en-en/company/global-presence/ 1.7.5 Downloadfinder In the Download finder you will find configuration files, technical doc- umentation and application reports to download. -
Page 15: For Your Safety
2.1 Safety pictograms You will find safety symbols on Beckhoff products and packaging. The symbols may be glued, printed, or lasered on and may vary de- pending on the product. They serve to protect people and to prevent damage to the products. -
Page 16: General Safety Instructions
Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only When shipping, transporting, storing and packing, use the original packaging or non-conductive materials. ─── AMI8100 Version: 2.0.0... -
Page 17: During Operation
Secure the machine or plant against being in- advertently started up. Observe the chapter Decommissioning. No direct skin contact with solvents or lubricants In case of improper use, the solvents or lubricants used can lead to skin irritations. Avoid direct skin contact. Version: 2.0.0 AMI8100 ───... -
Page 18: Product Overview
Product overview 3 Product overview Item number Explanation Housing Parallel key [+] Sensor connection M8; 3-pin Power connection M12; 5-pin, L-coded EtherCAT connection M8; 4-pin Shaft Radial shaft-sealing ring [+] ─── AMI8100 Version: 2.0.0... -
Page 19: Name Plate
24 V DC Protection class Hardware code UL approval for USA / CAN Bus system EAC approval / UKCA approval Data-Matrix Code; BIC = Beckhoff Identification Code CE conformity Note on proper disposal Version: 2.0.0 AMI8100 ───... -
Page 20: Type Key
3 = Shaft with IP65 radial shaft sealing ring, groove, and parallel key Winding type Communication interface 1 = EtherCAT, MDP profile 2 = EtherCAT, DS402 profile Holding brake 0 = Without holding brake 1 = With 24 V DC holding brake ─── AMI8100 Version: 2.0.0... -
Page 21: Product Characteristics
A thermal contact LPTC-600 is installed to monitor and measure the winding temperature and to protect the servo drive against overheat- ing. This can be read out by the user. Temperature warning and switch-off: • Warning temperature at 120 °C • Switch-off temperature at 140 °C Version: 2.0.0 AMI8100 ───... - Page 22 3000 rpm with a maximum of three times the intrinsic inertia of the motor. These maximum values may vary due to increased load iner- tia. The function of the holding brake can be checked with a torque wrench or with TwinCAT Scope. ─── AMI8100 Version: 2.0.0...
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Page 23: Ordering Options
A holding brake blocks the rotor in the de-energized state. The hold- ing brake increases the motor length and the rotor moment of iner- tia. The holding brake cannot be retrofitted and is mounted on the B bearing side of the servo drive. Version: 2.0.0 AMI8100 ───... -
Page 24: Drive-Integrated Safety Technology
Product overview 3.4.3 Drive-integrated safety technology Use Beckhoff connection cables Original Beckhoff connection cables are mandatory for the operation of servo drives with integrated safety technology . This is part of the safety certification. Observe the TwinSAFE documentation Before putting the servo drives with integrated safety technology into operation, read the documentation: •... -
Page 25: Intended Use
Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. The compact integrated servo drives of the AMI8100 series are not suitable for use in the following areas: •... -
Page 26: Technical Data
Sinusoidal peak current RMS value. The configured peak current of the servo drive used must be less or equal. Torque constant K [Nm/A] Trms Indication of the torque in Nm generated by the servo drive per am- pere of standstill current. The following applies: M ─── AMI8100 Version: 2.0.0... - Page 27 Winding inductance L [mH] Specification of the servo drive inductance. It is the average value for one revolution, with two energized phases, at 1 kHz. Saturation of the servo drive must be taken into account. Version: 2.0.0 AMI8100 ───...
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Page 28: Data For Operation And Environment
Technical data 4.2 Data for operation and environment Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product. The follow- ing specifications must be observed for operation and environment in order to achieve the optimum service life of the products. -
Page 29: Size Ami812X
Nominal torque M [Nm] 0.45 0.78 0.75 0.97 Nominal output P Nominal current I Reference flange aluminum 230 mm x 130 mm x 10 mm Installation of a shaft sealing ring leads to a reduction of the nominal values. Version: 2.0.0 AMI8100 ───... - Page 30 Anthracite gray; RAL 7016 Optional holding brake [+] AMI812x Holding torque at 120 °C M [Nm] Supply voltage U 24; +6% to -10% Electrical power P Current at 120 °C I Release delay time t [ms] Application delay time t [ms] ─── AMI8100 Version: 2.0.0...
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Page 31: Dimensional Drawing Ami812X
Power (48 V DC / 24 V DC); M12; L-coded I/O; M8 3-pin; A-coded EtherCAT; M8 4-pin; A-coded Motor k (without brake) k (with brake) AMI8121 AMI8122 AMI8123 Parallel key [+] • Center bore according to DIN 332-D Version: 2.0.0 AMI8100 ───... -
Page 32: Force Diagram Ami812X
Technical data 4.3.2 Force diagram AMI812x Beckhoff load/force calculator The software represents axial and radial forces on the servo drive shaft. The following example shows an AMI8122 without a holding brake. • Download load/force calculator AMI8122 (without Brake) x = 10 mm Lifetime = 30000 h ───... -
Page 33: Size Ami813X
1000 Nominal torque M [Nm] 2.05 Nominal output P 0.226 0.215 0.218 Reference flange aluminum 230 mm x 130 mm x 10 mm Installation of a shaft sealing ring leads to a reduction of the nominal values. Version: 2.0.0 AMI8100 ───... - Page 34 Optional holding brake [+] AMI8131, AMI8132 AMI8133 Holding torque at 120 °C M [Nm] Supply voltage U 24; +6% to -10% Electrical power P Current at 120 °C I 0.36 Release delay time t [ms] Application delay time t [ms] ─── AMI8100 Version: 2.0.0...
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Page 35: Dimensional Drawing Ami813X
AMI8133 Parallel key [+] • Center bore according to DIN 332-D 4.4.2 Force diagram AMI813x Beckhoff load/force calculator The software represents axial and radial forces on the servo drive shaft. The following example shows an AMI813x without a holding brake. -
Page 36: Scope Of Supply
+65°C These are the permitted maximum and minimum temperatures at which the device may be stored and transported. -25°C This is the correct position for the packaging. Protect the packaging against wetness. The contents are fragile. ─── AMI8100 Version: 2.0.0... -
Page 37: Transport And Storage
• Use the vendor's original packaging The table shows the maximum stacking height at which you may store and transport the servo drives, which must also be on a pallet in the original packaging: Motor type Stacking height [pieces] AMI812x AMI813x Version: 2.0.0 AMI8100 ───... -
Page 38: Transport
High mechanical stresses will damage the distributed servo drive system and individual components. Transport of the compact integrated servo drives of the AMI81xx se- ries without auxiliary means. ─── AMI8100 Version: 2.0.0... -
Page 39: Long-Term Storage
"Transport and storage", [Page 37]. The servo drives are protected against chemical and aggressive substances through the classes 1C2, chemical substances and 1B2, biological conditions. Ensure the storage space is vibration-free. Version: 2.0.0 AMI8100 ───... -
Page 40: Technical Description
The table below provides information on system accuracies and res- olutions of the servo drive feedback systems: Feedback Resolution System accuracy Comment Encoder, single-turn 17-bit ± 316 arcseconds Standard: Encoder, multi-turn AMI812x Encoder, single-turn 17-bit ± 316 arcseconds Standard: Encoder, multi-turn AMI813x ─── AMI8100 Version: 2.0.0... -
Page 41: Protection Equipment
0.57 1152 1194 1235 ± 6.17 0.55 1216 1262 1309 ± 6.63 0.54 1282 1334 1385 ± 7.10 0.53 1350 1407 1463 ± 7.59 0.52 1420 1482 1544 ± 8.10 0.51 1492 1560 1628 ± 8.62 Version: 2.0.0 AMI8100 ───... -
Page 42: Shaft End A
DIN 6885/ISO 2491. Radial forces • Motors driven via pinion/toothed belt • Permissible values depend on the speed Axial forces • Pinion or pulley mounted on the shaft • For example, when operating right-angle gear units ─── AMI8100 Version: 2.0.0... -
Page 43: Power Derating
> 1000 m to 3000 m: M0_red = M0 x fH Ambient temperature and installation altitude Calculation of the power data when exceeding the specified limits: Ambient temperature > 40 °C, altitude > 1000 m and < 3000 m: M0_red = M0 x fT x fH Version: 2.0.0 AMI8100 ───... -
Page 44: Display
1 and 2 No supply voltage present at in- puts 1 and 2 7.6.1.2 Motor voltage Up = status display of the power supply of the servo drive Status Peripheral voltage present No peripheral voltage present ─── AMI8100 Version: 2.0.0... - Page 45 Link/Act with in and out = display of the communication state Status Link: connection to the con- nected EtherCAT module; no communication Flashes Act: communication with con- nected EtherCAT module No connection to the connected EtherCAT module Version: 2.0.0 AMI8100 ───...
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Page 46: Mechanical Installation
Impacts on the shaft impair the concentricity of the servo drive. NOTICE Ensure adeqaute grounding via the protective conductor The thermal connection of the flange determines the power loss. Ensure adequate grounding via the protective conductor or the flange. ─── AMI8100 Version: 2.0.0... -
Page 47: Bearing Load During Installation
B-side servomotor and the floating bearing on the A-side; shaft output side . Oscillatory bearing movements < 180° shaft rotation are not permissible. Use the Beckhoff load/force calcu- lator for a detailed calculation of the bearing forces on the shaft. -
Page 48: Mounting
► Insert washer [3] with bolt [4] of strength class 8.8 and nut [5] into the locking thread [6] of the shaft ► Tighten nut [5] The output element is pulled onto the shaft by the nut. ─── AMI8100 Version: 2.0.0... -
Page 49: Dismantling
► Screw puller [3] and intermediate disc [2] into the locking thread of the shaft ► Place the puller fully on the drive element [1] ► Pull the output element [1] with the puller [3] from the shaft Version: 2.0.0 AMI8100 ───... -
Page 50: Electrical Installation
1. M12 power connection 2. M8 I/O connection 3. M8 EtherCAT connection Beckhoff offers the corresponding accessories. All connectors have an IP65 protection rating. A protective conductor connection accord- ing to VDE 0627 is provided on the housing. 9.2.1 Power connection... -
Page 51: I/O Connection
Illustration: Pinout M8 I/O connection 9.2.3 EtherCAT connection Pin assignment M8 EtherCAT connection The following table shows the pin assignment of the M8 EtherCAT connection: Contact Function Core identification Yellow White Blue Orange Illustration: Pinout M8 EtherCAT connection Version: 2.0.0 AMI8100 ───... -
Page 52: Cables
The use of other cables can cause unexpected faults and result in exclusion of warranty. Connection cables for AMI81xx You need three different types of cable to connect the AMI8100: 1. Power cable for power supply 2. Sensor cable for I/O connection 3. - Page 53 4-pin, A‑coded – RJ45, plug, straight, male, 8-pin ZK1090‑3191-6xxx EtherCAT/Ethernet cable, PUR, torsion-resistant, M8, plug, straight, male, 4-pin, A‑coded – RJ45, plug, straight, male, 8-pin ZS2030-4812 M12, T-distributor, 1x M12 (male) – 2 x M12 (female), pin assign- ment 1:1, L-coded Version: 2.0.0 AMI8100 ───...
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Page 54: Establishing The Rotary Joint
► Push the plug [1] straight onto the socket [2] ► Make sure that the marking point [3] points upwards ► Screw thread [3] into the socket ─── AMI8100 Version: 2.0.0... - Page 55 ► Push the plug [1] straight onto the socket [2] If present: ► Make sure that the marking point [3] points upwards ► Screw thread [3] into the socket Version: 2.0.0 AMI8100 ───...
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Page 56: Commissioning
• Check protective measures against moving and live parts Configuration Beckhoff recommends the configuration of integrated servo drives of the AMI810x series in the Beckhoff TwinCAT 3 Drive Manager 2: • Build Project and Choose Target System • Implement devices by scanning or manually •... -
Page 57: Prerequisites During Operation
Place the machine or plant in a safe state Make sure that the rotor comes to a complete stop. When the holding brake [+] is released, the rotor moves without remanent torque. Rotating components can lead to serious in- juries. Version: 2.0.0 AMI8100 ───... -
Page 58: Maintenance And Cleaning
Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. You will also receive information about non-approved cleaning agents. Not applicable Cleaning agents Chemical formula Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid ─── AMI8100 Version: 2.0.0... -
Page 59: Intervals
• Replace shaft sealing ring Cables Regular intervals Perform visual inspection and check for damage If required: • Replace cables 5 million bending cycles Replace cables Sockets 500 cycles In case of damage: • Contact Beckhoff Service Version: 2.0.0 AMI8100 ───... -
Page 60: Accessories
A gear unit serves to transmit a moment of force or a torque and is used on the servo drive as an output element. Information on flange sizes for combinations of servo drive and gear unit can be found in the chapter: Type key. ─── AMI8100 Version: 2.0.0... -
Page 61: Decommissioning
Leaking oil can cause slips and falls, resulting in serious or fatal injury. Hot oil can cause severe burns. Do not remove components from the products Only Beckhoff Automation GmbH & Co. KG is permitted to remove components. Contact Beckhoff Service for further information. Removal of the servo drive from the machine ►... -
Page 62: Disposal
In accordance with the WEEE-2012/19/EU directives, you can return used devices and accessories for professional disposal. The trans- port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl... -
Page 63: Guidelines And Standards
14.3 Notified bodies The product does not fall within the scope of the Machinery Direc- tive. However, Beckhoff products are designed and evaluated for personal safety and use in a machine or system in full compliance with all relevant regulations. -
Page 64: Eu Conformity
Guidelines and Standards 14.4 EU conformity Provision Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declarations for all products on request. Send your request to info@beckhoff.com. 14.5 CCC conformity... -
Page 65: Index
Maintenance 58 Intervals 59 Motor Target group 9 Commissioning 56 Technical data 28 Disassembly 61 Tightening torques Disposal 62 Flange 46 Electrical installation 52 Transport 37 Mechanical installation 46 Storage 37 Transport 37 Name plate 19 Version: 2.0.0 AMI8100 ───... - Page 67 More Information: www.beckhoff.com/AMI8100 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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