Beckhoff AMP8000 Operating Instructions Manual
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Beckhoff AMP8000 Operating Instructions Manual

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Operating instructions | EN
AMP8000
Distributed servo drives
3/14/2022 | Version 1.0

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Summary of Contents for Beckhoff AMP8000

  • Page 1 Operating instructions | EN AMP8000 Distributed servo drives 3/14/2022 | Version 1.0...

  • Page 3: Table Of Contents

    Version numbers...............................  7 Scope of the documentation .......................... 7 Staff qualification...............................  8 Safety and instruction .............................  10 Explanation of symbols ...........................  10 Beckhoff Services ............................ 12 For your safety.............................. 13 Safety pictograms ............................ 13 General safety instructions .......................... 16 Product overview...............................  18 AMP8620 ................................
  • Page 4 Assembly tool AF27 ............................ 98 Decommissioning..............................  99 Disassembly.............................. 99 Disposal ................................  100 Guidelines and Standards .......................... 101 Standards.............................. 101 Guidelines .............................. 102 EU conformity ...............................  103 CCC conformity.............................  103 UL certification ..............................  104 Index .................................  105 ─── AMP8000 Version: 1.0...

  • Page 5: Documentation Notes

    Documentation notes Disclaimer Beckhoff products are subject to continuous further development. We reserve the right to revise the operating instructions at any time and without prior announcement. No claims for the modification of products that have already been supplied may be made on the basis of the data, diagrams and descriptions in these operating instruc- tions.
  • Page 6 • Use of untrained personnel • Use of unauthorized spare parts Copyright © Beckhoff Automation GmbH & Co. KG, Germany 1.1.4 The copying, distribution and utilization of this document as well as the communication of its contents to others without express autho- rization is prohibited.

  • Page 7: Version Numbers

    Product features Only the product properties specified in the current operating in- structions are valid. Further information given on the product pages of the Beckhoff homepage, in emails or in other publications is not authoritative. Scope of the documen- Apart from these operating instructions, the following documents are...

  • Page 8: Staff Qualification

    Trained specialists have received specific technical training and have specific technical knowledge and experience. Trained special- ists can: • apply relevant standards and directives • assess tasks that they have been assigned • recognize possible hazards • prepare and set up workplaces ─── AMP8000 Version: 1.0...
  • Page 9 They are familiar with relevant standards and directives. Quali- fied electricians can: • independently recognize, avoid and eliminate sources of danger • implement specifications from the accident prevention regula- tions • assess the work environment • independently optimize and carry out their work Version: 1.0 AMP8000 ───...

  • Page 10: Safety And Instruction

    1.6.1 DANGER Failure to observe will result in serious or fatal injuries. WARNING Failure to observe may result in serious or fatal injuries. CAUTION Failure to observe may result in minor or moderate injuries. ─── AMP8000 Version: 1.0...
  • Page 11 In the case of documentation on a monitor screen, use the zoom function to enlarge the QR code and reduce the distance. Version: 1.0 AMP8000 ───...

  • Page 12: Beckhoff Services

    Beckhoff and the worldwide partner companies offer comprehensive support and service. Support The Beckhoff Support offers technical advice on the use of individ- ual Beckhoff products and system planning. The employees support 1.7.1 you in the programming and commissioning of complex automation systems.

  • Page 13: For Your Safety

    Safety pictograms On Beckhoff products you will find attached or lasered safety pic- tograms, which vary depending on the product. They serve to pro- tect people and to prevent damage to the products. Safety pic- tograms must not be removed and must be legible for the user.
  • Page 14 For your safety Coupling module 2.1.2 2.1.2 Warning of high voltage! The DC link on the coupling modules can carry a life-threatening voltage of over 848 V ─── AMP8000 Version: 1.0...
  • Page 15 60 °C. Allow the motor housing to cool for at least 15 minutes. Avoid shocks to the shaft Impacts on the shaft may cause the maximum permissible axial and radial values to be exceeded. Optical encoder systems can thus be destroyed. Version: 1.0 AMP8000 ───...

  • Page 16: General Safety Instructions

    Observe tightening torques Mount and repeatedly check connections and components, comply- ing with the prescribed tightening torques. Use the original packaging only Use the original packaging for dispatch, transportation, storage and packing. ─── AMP8000 Version: 1.0...
  • Page 17 De-energize and switch off components before working on them 2.2.3 Check the functionality of all safety-relevant devices. Secure the working environment. Secure the machine or plant against being in- advertently started up. Observe the chapter: "Decommissioning". Version: 1.0 AMP8000 ───...

  • Page 18: Product Overview

    X20 and X21: fieldbus output for EtherCAT P; M8 Display of the status LEDs Pressure compensation element Ground connection X40 to X44: AMP8000 system output B23 Only for AMP8620-2005-0200 [+]: X71: connection for external brake resistor X01: connection of the supply network ───...
  • Page 19 Product overview Name plate 3.1.1 3.1.1 Item number Explanation Product name Order number Beckhoff Traceability Number, BTN Input voltage Nominal input current Input frequency Nominal output voltage Nominal output current Output control voltage Maximum output control current Maximum ambient temperature...
  • Page 20 05 = 5 outputs Version 0 = standard Braking resistor 0 = no brake resistor 1 = mounted brake resistor 2 = external brake resistor Input voltage range 0 = 3 x 400…480 V Not defined ─── AMP8000 Version: 1.0...

  • Page 21: Amp8805

    Product overview AMP8805 Item number Explanation Housing X20: fieldbus output EtherCAT P; M8 Status LEDs Pressure compensation elements Ground connection X40 to X44: AMP8000 system output B23 X02: AMP8000 system input B23 Version: 1.0 AMP8000 ───...
  • Page 22 Product overview Name plate 3.2.1 3.2.1 Item number Explanation Product name Order number Beckhoff Traceability Number; BTN Input voltage Nominal input current Nominal output voltage Nominal output current Output control voltage Maximum output control current Maximum ambient temperature Protection rating...
  • Page 23 05 = 5 outputs Number of M8-EtherCAT P outputs 1 = 1 output Not defined DC link voltage 0 = 430…848 V Not defined Version 0 = standard Nominal input current 0 = 20 A Not defined Version: 1.0 AMP8000 ───...

  • Page 24: Ax883X

    EtherCAT connection AX bridge: quick coupling 24 V AX-Bridge: quick coupling of the DC link and the functional earth AX8832: X02: AMP8000 system output; L/A LED AX8832: X01: AMP8000 system output; L/A LED AX8831: X01: AMP8000 system output; L/A LED Grounding bolt AX bridge: DC link;...
  • Page 25 Name plate 3.3.1 3.3.1 Item number Explanation Product name Order number Beckhoff Traceability Number; BTN Input supply Maximum DC link voltage / nominal output current Nominal control voltage / nominal output voltage Maximum ambient temperature Protection rating EtherCAT conformity cURus approval...

  • Page 26: Amp80Xx

    Product overview AMP80xx Item number Explanation Housing Radial shaft-sealing ring [+] AMP8000 system input B23 Status LEDs: Link/Activity, Run, AXIS Motor shaft ─── AMP8000 Version: 1.0...
  • Page 27 Maximum input voltage and power Standstill torque Nominal speed at 400 V AC supply voltage Protection rating Ambient temperature cURus approval TÜV test mark DataMatrix code with Beckhoff TN CE conformity EAC approval Country of manufacture Disposal according to WEEE directive Version: 1.0 AMP8000...
  • Page 28 2 = Multi-turn absolute encoder, resolution 24-bit, STO, SS1 3 = Single-turn absolute encoder, resolution 24-bit, extended safety functions 4 = Multi-turn absolute encoder, resolution 24-bit, extended safety functions Holding brake 0 = without holding brake 1 = with holding brake ─── AMP8000 Version: 1.0...

  • Page 29: Product Characteristics

    Product characteristics No modification of the machine design The AMP8000 can be mounted instead of a standard servomotor of the AM8000 and AM8500 series without modifying the machine de- sign, since only the overall length has been changed. All other di- mensions remain unchanged.

  • Page 30: Ordering Options

    IEC 61784-3-12. Information on commissioning and device replacement For commissioning and device replacement, follow the instructions in the operating manual AMP8911  –  TwinSAFE card for the AMP8000 distributed servo drive. Order identifier Safety functions AMP80xx-xx1x Stop functions...
  • Page 31 Position functions Safely-limited position Safe cam Safely-limited increment Acceleration functions Safe acceleration range Safe maximum acceleration Direction of rotation functions SDIp Safe direction positive SDIn Safe direction negative Brake functions Safe brake control Safe brake test Version: 1.0 AMP8000 ───...
  • Page 32 DIN6885. The rotor is balanced with half a feather key according to DIN ISO 21940-32:2012-08. Holding brake 3.6.3 3.6.3 A holding brake blocks the rotor in the de-energized state. The hold- ing brake increases the motor length and the rotor moment of iner- tia. ─── AMP8000 Version: 1.0...
  • Page 33 Minimum requirements and technical data: Compressed air re- according to DIN ISO 8573-1 Class 3:2010 quirement [A:B:C] Operating pressure 0.1 ± 0.05 bar Maximum pressure 0.3 bar Air connection Quick-release coupling Required air line e.g. PA hose 6 mm x 4 mm Version: 1.0 AMP8000 ───...

  • Page 34: Intended Use

    Any type of use that exceeds the permissible values from the techni- cal data is regarded as inappropriate and is thus prohibited. 3.7.1 The distributed servo drive system of the AMP8000 series is not suitable for use in the following areas: • Potentially explosive atmospheres without a suitable housing •...

  • Page 35: Dual Use

    According to the published EU Regulation 1382/2014, commercially available frequency converters are categorized as products with a double purpose of use. This makes the Beckhoff AMP8000 distrib- uted servo drive system one of the dual-use products. The goods list, Annex 1 of the Dual Use directive 428/2009 has been amended accordingly: •...

  • Page 36: Technical Data

    Can be output in continuous operation S1 for an unlimited period of time. Voltage constant K [mVmin] Erms Indication of the induced motor EMF at 20 °C, based on 1000 rpm. This is specified as the sine RMS value between two terminals. ─── AMP8000 Version: 1.0...
  • Page 37 Release delay time / application delay time of the holding brake t [ms]/t [ms] Specification of the response times of the holding brake [+] when operated with the nominal voltage Version: 1.0 AMP8000 ───...

  • Page 38: Data For Operation And Environment

    This ensures a long service life and proper operation. Temperatures above 40  °C and encapsulated installation can shorten the service life of the AMP8000 distributed servo drive sys- tem. Beckhoff products are designed for operation under certain environ- mental conditions, which vary according to the product.

  • Page 39: Amp8620

    Output current [A ∑ max. 20 Braking resistor Installation integrated external Continuous braking 1600 power [W] Mechanical data AMP8620 -2005-0000 -2005-0100 -2005-0200 Weight [kg] 8.70 Protection rating IP 65 Protection rating con- NEMA 12 forms to UL Version: 1.0 AMP8000 ───...
  • Page 40 Technical data Dimensional drawing • All figures in millimeters 4.3.1 AMP8620-2005-0000 4.3.1.1 4.3.1.1 ─── AMP8000 Version: 1.0...
  • Page 41 Technical data AMP8620-2005-0100 4.3.1.2 4.3.1.2 Version: 1.0 AMP8000 ───...
  • Page 42 Technical data AMP8620-2005-0200 4.3.1.3 4.3.1.3 ─── AMP8000 Version: 1.0...

  • Page 43: Amp8805

    Capacitance [µF] Output current [A ∑ max. 20 Mechanical data AMP8805-1000-0000 Weight [kg] 4.50 Protection rating IP 65 Protection rating conforms to UL NEMA 12 Dimensional drawing • All figures in millimeters 4.4.1 AMP8805-1000-0000 4.4.1.1 4.4.1.1 Version: 1.0 AMP8000 ───...

  • Page 44: Ax883X

    Nominal output current 24 VDC [A 2 x 10 DC link voltage [V 430…848 Mechanical data AX8831 AX8832 Weight [kg] 1.80 1.90 Protection rating IP20 IP20 Dimensional drawing • All figures in millimeters 4.5.1 AX8831-0000-0000 4.5.1.1 4.5.1.1 ─── AMP8000 Version: 1.0...
  • Page 45 Technical data AX8832-0000-0000 4.5.1.2 4.5.1.2 Version: 1.0 AMP8000 ───...

  • Page 46: Amp804X

    Nominal current In [A] 1.63 2.65 3.91 1.91 2.90 1.67 2.57 2.91 0.83 Connection technology ECP-B23 round connector, rotatable, angled System bus EtherCAT Drive profile CiA402 conforms to IEC 61800-7-201; CoE Reference flange aluminum 230 mm x 130 mm x 10 mm ─── AMP8000 Version: 1.0...
  • Page 47 Without holding brake Control voltage input [V 18 to 31 Current consumption of the control volt- 0.19 age [A With holding brake Control voltage input [V 21.6 to 25.4 Current consumption of the control volt- 0.99 age [A Version: 1.0 AMP8000 ───...
  • Page 48 Technical data Dimensional drawing • All figures in millimeters 4.6.1 AMP804x 4.6.1.1 4.6.1.1 Motor type Z with holding brake AMP8041 225.5 mm 273.0 mm AMP8042 255.5 mm 303.0 mm AMP8043 285.5 mm 333.0 mm ─── AMP8000 Version: 1.0...

  • Page 49: Amp805X

    2.50 3.70 4.50 2.70 4.60 3.60 3.20 3.90 4.90 3.90 Connection technology ECP-B23 round connector, rotatable, angled System bus EtherCAT Drive profile CiA402 conforms to IEC 61800-7-201; CoE Reference flange aluminum 305 mm x 305 mm x 10 mm Version: 1.0 AMP8000 ───...
  • Page 50 Without holding brake Control voltage input [V 18 to 31 Current consumption of the control volt- 0.19 age [A With holding brake Control voltage input [V 21.60 to 25.40 Current consumption of the control volt- 0.99 age [A ─── AMP8000 Version: 1.0...
  • Page 51 Technical data Dimensional drawing • All figures in millimeters 4.7.1 AMP805x 4.7.1.1 4.7.1.1 Motor type Z with holding brake AMP8051 230.0 mm 277.0 mm AMP8052 263.0 mm 310.0 mm AMP8053 296.0 mm 345.0 mm AMP8054 329.0 mm 378.0 mm Version: 1.0 AMP8000 ───...

  • Page 52: Scope Of Supply

    The scope of delivery always includes the following documents: Translation of the original in- Short information structions AMP8620 and AX883x AMP8805 and AMP8000 Depending on the application, the scope of delivery may consist of different components. Please check the delivery: Components Connector...

  • Page 53: Packaging

    The packaging must be protected from moisture. The contents are fragile. The table below shows the dimensions of the packages: Modules Dimension AMP8620 AMP8805 AX883x Height [mm] Width [mm] Depth [mm] Drives Dimension AMP804x AMP805x AMP8054-xxx1 Height [mm] Width [mm] Depth [mm] Version: 1.0 AMP8000 ───...

  • Page 54: Transport And Storage

    Transport and storage WARNING Protect AMP8000 from damage During transport and storage, protect the distributed servo drive system from damage and observe the conditions. Damage may result in hazardous voltages being present on the housing or exposed components and can lead to serious or even fatal injuries.

  • Page 55: Conditions

    • Use of the vendor's original packaging The table shows the maximum stacking height in which you may store and transport the distributed servo drive system in its original packaging on a pallet: AMP8000 component Stacking height [pieces] AMP8620 AMP8805...

  • Page 56: Transport

    High mechanical stresses will damage the distributed servo drive system and individual components. AMP8000 Transport of the components of the distributed servo drive system of the AMP8000 series without aids. 6.2.1 ─── AMP8000 Version: 1.0...

  • Page 57: Long-Term Storage

    Prevent the formation of condensation Keep the ambient temperature constant. Avoid solar radiation and high air humidity. Condensation water can lead to damage during subsequent opera- tion or to rust formation. Version: 1.0 AMP8000 ───...

  • Page 58: Technical Description

    If you do not observe the maintenance intervals, the motor may overheat depending on the installation position. Ingress and leak- age of liquids may damage the motor. The standard installation position of the motors is the design IM B5 according to DIN 60034-7. ─── AMP8000 Version: 1.0...

  • Page 59: Dimensioning

    Technical description Dimensioning In the following you will find important information about the cable lengths. Cable lengths Various cable lengths apply to the AMP8000 distributed servo drive system. 7.2.1 Module combination Maximum cable length [m] AMP8620 with AMP8805 AMP8805 with AMP8805...

  • Page 60: Wide Voltage Range

    Technical description Wide voltage range You have the option of operating the AMP8000 distributed servo drive system worldwide on different voltage systems thanks to the wide voltage range of the AMP8620 power supply modules. All networks with a grounded center point are permitted; TT / TN.

  • Page 61: Display

    Technical description Display The LEDs of the AMP8000 distributed servo drive system provide information on the operating state. There are different light se- quences for each operating state. The following section provides in- formation on the meaning of the various status LEDs on the compo- nents of the AMP8000 distributed servo drive system.
  • Page 62 No 24 V power supply at output L/A = Link/Activity to display the communication state Status LINK: connection to the con- nected EtherCAT module Flashes ACT: communication with con- nected EtherCAT module No connection to the connected EtherCAT module ─── AMP8000 Version: 1.0...
  • Page 63 The axis is released and error- free Flashes quickly The axis is disabled and is being initialized Flashes slowly The axis is disabled and error- free No 24 V connection or the axis is in the EtherCAT operating state INIT or Error Version: 1.0 AMP8000 ───...
  • Page 64 AX883x L/A = Link/Activity to display the communication state 7.4.3.1 Status LINK: connection to the con- nected EtherCAT module Flashes ACT: communication with con- nected EtherCAT module No connection to the connected EtherCAT module ─── AMP8000 Version: 1.0...

  • Page 65: Electrical Installation

    The project planning is the detailed planning of your drivetrain. Tak- ing into account various views, you can design your drive system with the help of the following information. Please note that this sup- port is only an example. Version: 1.0 AMP8000 ───...
  • Page 66 8.1.1 system and the speed range of the distributed servo drive. Observe the upper limit value of the wide voltage input on the AMP8000. Check whether the lowering of the speed due to lacking voltage is permissible.

  • Page 67: Connection

    Electrical installation Connection Beckhoff offers various power connectors. All plugs are IP65 rated. A protective conductor connection according to VDE 0627 is pro- vided on the housing. The following tables show the pin assignment of the input connector on the motor side: 8.2.1...

  • Page 68: Fieldbus System

    Electrical installation Fieldbus system The EtherCAT P M8 real-time Ethernet fieldbus is available in the AMP8000 distributed servo drive system. EtherCAT P • X10 connection for fieldbus input on AMP8620 power supply module 8.4.1 • X20 and X21 connection for fieldbus output on AMP8620 power...

  • Page 69: System Output

    Electrical installation System output Connections X40 to X44 are available for the AMP8000 system out- put on the AMP8620 power supply module and the AMP8805 distri- bution module. • X40 to X44 connection on the AMP8620 power supply module and the AMP8805 distribution module 8.5.1...

  • Page 70: System Input

    Electrical installation System input For the AMP8000 system input, connection X02 is available on the AMP8805 distribution module. • X02 connection on the AMP8805 distribution module 8.6.1 Terminal point Connection TX+; GND RX+; GND RX-; U TX-; U 24 V...

  • Page 71: External Brake Resistor

    For the connection of an external brake resistor, the optional con- nection X71 is available for the AMP8620 power supply module. • X71 connection on the AMP8620 power supply module 8.7.1 Terminal point Connection -DC Link / +DC Link Version: 1.0 AMP8000 ───...

  • Page 72: Supply Networks

    Electrical installation Supply networks The AMP8000 distributed servo drive system is suitable for opera- tion on grounded single-phase or three-phase networks. The re- spective network configurations differ by the type of ground connec- tion. For a better understanding, the table below contains examples...
  • Page 73 IEC 60309-2 KU = 6 Achieved in relation to interruption: With permanently connected conductors ≥ 10 mm ; the type of connection and routing must comply with the standards applicable to PE conductors Version: 1.0 AMP8000 ───...
  • Page 74 Electrical installation Three-phase connection 8.8.1 TN network 8.8.1.1 8.8.1.1 TT network 8.8.1.2 8.8.1.2 ─── AMP8000 Version: 1.0...
  • Page 75 Electrical installation Connection only with upstream isolating transformer Use an upstream isolating transformer with the following networks. The AMP8000 distributed servo drive system and the components can be damaged if this is ignored. Asymmetrically grounded net- 8.8.1.3 8.8.1.3 work with star point Asymmetrically grounded delta 8.8.1.4...
  • Page 76 Motion Designer Check the isolating transformer power rating with the design soft- ware TC3 Motion Designer. This can be found on the Beckhoff homepage: • TC3 Motion Designer The power supply modules are assigned to the isolating transform- ers in the following tables.

  • Page 77: Fuse Protection

    The system may be damaged if this is ignored. CE conform Use mains fuses of the operating class "gG(A)" according to IEC60269 or automatic circuit-breakers with the characteristic "C". 8.9.1 External fuse protection Fuse protection AMP8620 Maximum AC supply 25 A Version: 1.0 AMP8000 ───...
  • Page 78 Use UL mains fuses of the class "J". For alternatives to the UL fuses of the class "J", be sure to refer to the UL standard "UL 508A, chapter SB4.2.3, exception no.1". External fuse protection Fuse protection AMP8620 Maximum AC supply 25 A ─── AMP8000 Version: 1.0...

  • Page 79: Mechanical Installation

    Note that when dimensioning you may have to mount input filters, mains chokes and brake resistors for your application. Appropriate space should be provided for these components, so that adequate ventilation is ensured. Version: 1.0 AMP8000 ───...
  • Page 80 Mechanical installation The following figure shows recommended dimensions that you should observe when mounting the coupling module on the machine or plant: Item number Explanation Machine or plant Conductive and galvanized mounting plate Cable channel Cable channel ─── AMP8000 Version: 1.0...
  • Page 81 9.1.1 Power supply modules and dis- Information is given in the figure below on how to make tapped 9.1.1.1 tribution modules holes in accordance with the drilling pattern. Version: 1.0 AMP8000 ───...
  • Page 82 Mechanical installation Coupling modules Beckhoff universal drilling pattern 9.1.1.2 You have the possibility – at any time and without having to drill new holes – to change the configuration of the coupling modules if you provide the mounting plate with the universal drilling pattern.

  • Page 83: Modules

    ► Guide the screws 1 through the rectangular cut-outs in the mod- ule housing 2 ► Screw all the screws tight in the elongated holes in the module housing ► Observe tightening torques: Components Tightening torque [Nm] Screws M5 x 5 Strength class 8.8 Version: 1.0 AMP8000 ───...
  • Page 84 2 ► Bay further modules and screw all remaining screws tight on the module housings ► Observe tightening torques: Components Tightening torque [Nm] Screws M5 x 5 Strength class 8.8 ─── AMP8000 Version: 1.0...
  • Page 85 ► On all modules that you wish to connect, open the quick connec- tors 1 and place them in the 90° position ► Slide all bars 2 for the AX bridge to the left ► Close all quick connectors again The modules are now connected to one another. Version: 1.0 AMP8000 ───...
  • Page 86 • AMP8620: M5 x 145 mm • AMP8805: M5 x 85 mm ► Prepare support with drilling pattern ► Place the module [1] on the respective support [2] according to the drilling pattern ► Insert and tighten the screws [3] ─── AMP8000 Version: 1.0...

  • Page 87: Drives

    Ensure adequate grounding via the protective conductor The thermal connection of the motor flange determines the power loss. Ensure adequate grounding via the protective conductor or the mo- tor flange. Version: 1.0 AMP8000 ───...
  • Page 88 A side; shaft output side of the distributed servo drive. Oscillatory bearing movements <  180  ° shaft rotation are not permissible. Use the Beckhoff load/force calcu- lator for a detailed calculation of the bearing forces on the motor shaft.
  • Page 89 ► Insert washer [3] with screw [4] of strength class 8.8 and nut [5] into the locking thread [6] of the motor shaft ► Tighten nut [5] The output element is pulled onto the motor shaft by the nut. Version: 1.0 AMP8000 ───...
  • Page 90 ► Screw puller [3] and intermediate disc [2] into the locking thread of the motor shaft ► Place the puller fully on the drive element [1] ► Pull the output element [1] with the puller [3] from the motor shaft ─── AMP8000 Version: 1.0...

  • Page 91: Commissioning

    • Check protective measures against moving and live parts Configuration Beckhoff recommends the use of the latest TwinCAT version and the TwinCAT Drive Manager 2 for the configuration of new projects. • Create a new TwinCAT project and select the target system •...

  • Page 92: Prerequisites During Operation

    Make sure that all moving parts on the machine or plant come completely to a standstill. After switching off the power supply, the components of the dis- tributed servo drive system may perform uncontrolled movements and cause serious injuries. ─── AMP8000 Version: 1.0...

  • Page 93: Maintenance And Cleaning

    Clean the components carefully with a damp cloth or a brush. 11.1 Use grease-dissolving and non-aggressive cleaning agents such as isopropanol for cleaning. Not applicable Cleaning agents Chemical formula 11.1.1 Aniline hydrochloride Bromine Sodium hypochlorite; bleaching NaCIO solution Mercury (II) chloride HgCl Hydrochloric acid Version: 1.0 AMP8000 ───...

  • Page 94: Accessories

    Accessories Use accessories with UL approval UL approval is required for operation of the AMP8000 distributed servo drive system in the USA or Canada. Further and more detailed information on accessories can be found on the Beckhoff homepage. Brake resistors IP65 12.1...

  • Page 95: Connectors B23

    ZB7306-xxxx EtherCAT P ca- ble. EtherCAT P pin 12.3.3 12.3.3 The ZS7300-0001 connector for field assembly is used to connect the system output to the ZB7306-xxxx EtherCAT P cable. Version: 1.0 AMP8000 ───...

  • Page 96: Crimping Tool

    Crimp contact version ZS7000-C001 Ethernet element, pin, AWG22/0.34 mm² ZS7000-C002 Ethernet element, socket, AWG22/0.34 mm² ZS7000-C010 B23, socket, 4 mm², for AMP8620 X01 ZS7000-C015 B23, pin, 1.5 mm² ZS7000-C016 B23, socket, 1.5 mm² ZS7000-C017 B23, pin, 2.5 mm² ZS7000-C018 B23, socket, 2.5 mm² ─── AMP8000 Version: 1.0...

  • Page 97: Color Coding

    Plastic IP67 12.7.1 12.7.1 You have the possibility to purchase the protective caps ZS7300- B001 made of plastic. Metal IP67 12.7.2 12.7.2 You have the possibility to purchase the protective caps ZS7300- B002 made of metal. Version: 1.0 AMP8000 ───...

  • Page 98: Assembly Tool Af27

    Accessories Assembly tool AF27 12.8 12.8 The ZB8802-0003 assembly tool is used for convenient locking of the bayonet lock of the B23 connectors. ─── AMP8000 Version: 1.0...

  • Page 99: Decommissioning

    Leaking oil can cause slips and falls, resulting in serious or fatal injury. Impermissible removal of gear unit components These components may only be dismantled by Beckhoff Automa- tion GmbH & Co. KG. Contact Beckhoff Service for further information. Removal of the components from the control cabinet and the machine or plant •...

  • Page 100: Disposal

    The trans- 13.2.1 port costs are borne by the sender. Send the used devices with the note "For disposal" to: Beckhoff Automation GmbH & Co. KG "Service" Building Stahlstrasse 31 D-33415 Verl In addition, you have the option to contact a local certified specialist company for the disposal of used electrical and electronic appli- ances.

  • Page 101: Guidelines And Standards

    "Adjustable speed electrical power drive systems" Part 5-1: Safety requirements – Functional RoHS: EN IEC 63000 "Technical documentation for the assessment of electrical and elec- tronic products with respect to the restriction of hazardous sub- stances" Version: 1.0 AMP8000 ───...

  • Page 102: Guidelines

    14.2.1 ble-insulated against each other. This guarantees secure shock pro- tection on all terminals in the control unit, even without further mea- sures. The air gaps and creepage distances conform to EN 50178 / VDE 0160. ─── AMP8000 Version: 1.0...

  • Page 103: Eu Conformity

    Guidelines and Standards EU conformity Provision 14.3 Beckhoff Automation GmbH & Co KG will be pleased to provide you with EU declarations of conformity and manufacturer's declara- tions for all products on request. Send your request to: info@beckhoff.com CCC conformity Export to Chinese Economic Area 14.4...

  • Page 104: Ul Certification

    English version. The German version of this chapter is purely informative. A UL certificate is necessary for operation of the AMP8000 distrib- uted servo drive system in the economic area of the USA or Canada. The devices have been certified according to the standards of the UL test laboratory and are permitted to bear the cULus logo on the name plate.

  • Page 105: Index

     10 Intended use  34 Target group  8 Technical data  36, 38 Tightening torques Flange  87 Label, see Safety pictograms  13 Total motor cable length  59 Transport  54 Maintenance  93  104 Operating conditions  38 Ordering options  30 Version: 1.0 AMP8000 ───...
  • Page 107 More Information: www.beckhoff.com/amp8000 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...

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