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Summary of Contents for Beckhoff C9900-M800
- Page 1 Manual | EN C9900-M800 Push button extension 2024-04-11 | Version: 1.6...
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Page 3: Table Of Contents
Disconnecting the power supply and cables ................... 31 Disassembly and disposal....................... 32 6 Servicing and maintenance........................ 33 7 Troubleshooting ............................ 34 8 Technical data ............................ 35 9 Appendix .............................. 36 Service and support ........................ 36 Approvals ............................ 37 C9900-M800 Version: 1.6... - Page 4 Table of contents Version: 1.6 C9900-M800...
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Page 5: Notes On The Documentation
EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and registrations in several other countries. ® EtherCAT is registered trademark and patented technology, licensed by Beckhoff Automation GmbH, Germany Copyright © Beckhoff Automation GmbH & Co. KG, Germany. The distribution and reproduction of this document as well as the use and communication of its contents without express authorization are prohibited. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. Description of safety symbols The following safety symbols are used in these operating instructions. -
Page 7: Fundamental Safety Instructions
• EN ISO 12100:2010, Safety of machinery – General principles for design – Risk assessment and risk reduction • ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Beckhoff is not responsible for the safe operation of the system. C9900-M800 Version: 1.6... -
Page 8: Notes On Information Security
For your safety Notes on information security The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online, are equipped with security functions that support the secure operation of plants, systems, machines and networks. Despite the security functions, the creation, implementation and constant updating of a holistic security concept for the operation are necessary to protect the respective plant, system, machine and networks against cyber threats. -
Page 9: Product Overview
Product overview Product overview The C9900-M800 push button extension can be used to control the central functions of a machine or system such as emergency stop, start or stop by means of electromechanical keys. The push button extension is tailored to the CP32xx-2xxx-0020 and can be mounted directly on the mounting arm via the already mounted mounting arm adapter. -
Page 10: Structure
Product overview Structure 9 10 11 Fig. 1: Structure Table 1: Legend for C9900-M800 structure Component Description Mounting arm adapter Adapter for installation on mounting arm Key switch SSG1 Illuminated push button, green Illuminated push button, clear Illuminated push button, clear Illuminated push button, clear... -
Page 11: Interface Description
3.2.1 Power supply The push button extension is supplied with a nominal voltage of 24 V. The power supply and a Beckhoff CP3xxx-2xxx-00x0 are connected at the push-pull power built-in sockets (XD01, XD02). The maximum current including supply of a Beckhoff CP3xxx-2xxx-00x0 and the operation of the digital outputs is 9 A The maximum current for the supply of the CP3xxx-2xxx-00x0 (XD02) is 4 A . -
Page 12: External Digital Outputs
Fig. 4: Ethernet interface pin numbering Table 4: Ethernet interface pin assignment Signal Description T2 + Pair 2 T2 - T3 + Pair 3 T1 + Pair 1 T1 - T3 - Pair 3 T4 + Pair 4 T4 - Version: 1.6 C9900-M800... -
Page 13: Switches And Push Buttons
Various faults can be displayed via the LEDs on the push buttons. This provides you with a diagnostic option. Further information can be found in chapter 4.5.3 Process image and diagnostics [} 25]. 9 10 Fig. 5: Switches and push buttons Table 5: Description of C9900-M800 switches and push buttons Push button Description PROFINET signals PROFIsafe signals Output (light... -
Page 14: Fig. 6 Address Selection Switch Sticker
They can be used to set the safety address. The composition of the address and the procedure for setting it is shown on the sticker (see Fig. 6). The address is set in hexadecimal form: • A: x1 (x1h) • B: x16 (x10h) • C: x256 (x100h) Fig. 6: Address selection switch sticker Version: 1.6 C9900-M800... -
Page 15: Name Plate
Product overview Name plate The name plate provides information on the features of the push button extension. Fig. 7: Name plate Table 6: Legend for C9900-M800 name plate Description Manufacturer, including address Model Serial number (BTN) Date of manufacture Power supply unit: 24 V , max. -
Page 16: Connecting Cable
Connecting cable Pre-assembled connection cables for connecting the power supply and pre-assembled Ethernet connection cables are optionally available. You can order them from Beckhoff Customer Service by specifying the following article descriptions (see Chapter 9.1 Service and support [} 36]). Table 7: Power supply connection cable... -
Page 17: Commissioning
5. Check the contents for visible shipping damage. 6. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 9.1 Service and support [} 36]). C9900-M800 Version: 1.6... -
Page 18: Mounting
The C9900-M803 and M804 mounting arms are equipped with a cable set for the CP32xx-2xxx-0020 or the C9900-M800 push button extension. These cables are connected to a HAN connection socket in the lower part of the mounting arms. Figure 8 shows the connection sockets on the two mounting arms mentioned (2, 3). -
Page 19: Dimensions
Commissioning 4.2.1 Dimensions The dimensions of the push button extension are used to align and mount the device to the mounting arm. All dimensions are in mm. Fig. 9: Dimensions C9900-M800 Version: 1.6... -
Page 20: Mounting Arm Installation
3. Re-insert the M6x8 socket head cap screws (I6Kt-8) of the mounting arm adapter (section C). 4. Tighten the screws. ð You have successfully mounted the push button extension on the mounting arm (section D). Fig. 10: Mounting arm installation Version: 1.6 C9900-M800... -
Page 21: Connecting The Push Button Extension
The mounting arm adapter is screwed to the mounting arm on this surface (1) (see Fig. 11). In this way, the functional earthing is established starting from the mounting arm via the screw connections on the push button extension. Fig. 11: Functional earth C9900-M800 Version: 1.6... -
Page 22: Connecting Cables And Power Supply
HAN plug. From there, the power cables and Ethernet cables are fed through the mounting arms upwards to the opening (see Figure 12). Insert the plug connectors protruding from the mounting arm into the push button extension. Fig. 12: Wiring CP32xx Version: 1.6 C9900-M800... -
Page 23: Switching The Push Button Extension On And Off
The push button extension does not have its own power switch. When the system is switched on, the push button extension connected to the power supply is also switched on. When the system is switched off or the power supply is interrupted, the push button extension is also switched off. C9900-M800 Version: 1.6... -
Page 24: Commissioning Safety
This includes setting the safety address, installing the GSDML file and using process image and diagnostics. In chapter 8.4 of the Application Guide TwinSAFE you will find the application example for the C9900-M800 push button extension with calculations of the safety parameters for safety functions. -
Page 25: Process Image And Diagnostics
Commissioning 4.5.3 Process image and diagnostics Figure 14 shows the C9900-M800 device overview. The following information is provided: • two-byte inputs and outputs for keys 1 to 9 • a data word for diagnostic values • three bytes for safety inputs and outputs Fig. 14: Device Overview... -
Page 26: Table 10 Description Of Switches And Push Buttons
1 Byte Input[0].6 1 Byte Output[0].6 PROFIsafe_2B[0].4 Key switch SSG10, left non- PROFIsafe_2B[0].2 latching, right latching PROFIsafe_2B[0].3 Emergency stop PROFIsafe_2B[0].0 1 Byte Output[0].7 PROFIsafe_2B[0].1 For example, in the safety-related application, you can access the safe data as follows: Version: 1.6 C9900-M800... -
Page 27: Fig. 16 Safety-Relevant Application
Input word 12 (line 9, Figure 15) shows the safety address set on the push button extension (see Chapter 4.5.1 Setting the safety addresses [} 24]). Input word 14 (line 10, Figure 15) shows the configured safety address. In this example, the two values match: 16#0018. C9900-M800 Version: 1.6... -
Page 28: Fig. 17 Example Error Message
Hexadecimal value Decimal value Binary value No link at port 1 IB12 0000 0001 No link at port 2 IB12 0000 0010 Figure 18 shows the state in the process image when there is no link at port 1. Version: 1.6 C9900-M800... -
Page 29: Fig. 18: Process Image, No Link To Port 1
No PROFIsafe 200 ms cycle OFF 500 ms cycle address assigned "0" Messages: Let device 500 ms cycle 500 ms cycle 500 ms cycle 500 ms cycle 500 ms cycle OFF flash PN Service Table legend: C9900-M800 Version: 1.6... - Page 30 If more than one error cause is diagnosed, only the cause with the highest priority is displayed. The priority is derived from Table 12 with descending priority from top to bottom. Figure 19 shows the assignment of the LEDs. Fig. 19: Diagnostic LEDs Version: 1.6 C9900-M800...
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Page 31: Decommissioning
To disconnect the lines from the push button extension, proceed as follows: 1. Make a note of the wiring configuration, if you wish to restore it with another device. 2. Disconnect all data transmission lines from the push button extension. 3. Finally, disconnect the ground connection. C9900-M800 Version: 1.6... -
Page 32: Disassembly And Disposal
ð You have successfully removed the push button extension from the mounting arm. Disposing of the push button extension When disposing of the push button extension the national electronic waste regulations must be followed. For disposal, you must remove the device from the mounting arm. Version: 1.6 C9900-M800... -
Page 33: Servicing And Maintenance
• Never use compressed air to clean the push button extension. Repair Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see Chapter 9.1 Service and support [} 36]). C9900-M800... -
Page 34: Troubleshooting
No supply of power via the 19-pin Check the cable for the power work round connector supply Other cause Call Beckhoff Service USB devices not found No USB connection Check the cables (TwinCAT System Manager) Check the transmitter box Other cause Beckhoff Service Version: 1.6... -
Page 35: Technical Data
Technical data Technical data Table 15: Technical data Product designation C9900-M800 Dimensions (W x H x D) 458 x 87 x 70 mm Weight Approx. 2.8 kg Supply voltage 20.4-30 V (24 V SELV/PELV power supply unit with max. error voltage 36 V, max. 9 A) Power consumption Max. -
Page 36: Appendix
Telephone: + 49 (0) 5246/963-0 Fax: + 49 (0) 5246/963-198 email: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there. -
Page 37: Approvals
Appendix Approvals The push button extension is CE certified. C9900-M800 Version: 1.6... - Page 38 Fig. 15 Process image in normal operation....................Fig. 16 Safety-relevant application......................Fig. 17 Example error message ....................... Fig. 18 Process image, no link to port 1....................Fig. 19 Diagnostic LEDs........................... Fig. 20 Dismounting from the mounting arm .................... Version: 1.6 C9900-M800...
- Page 39 Table 2 Voltage socket pin assignment ....................Table 3 Connection of digital outputs pin assignment................Table 4 Ethernet interface pin assignment....................Table 5 Description of C9900-M800 switches and push buttons .............. Table 6 Legend for C9900-M800 name plate ................... Table 7 Power supply connection cable....................
- Page 41 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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