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Summary of Contents for Beckhoff C9900-M800
- Page 1 Manual | EN C9900-M800 Push button extension 3/30/2021 | Version: 1.3...
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Page 3: Table Of Contents
Process image and diagnostics .................. 23 5 Decommissioning............................ 29 Disconnecting the power supply and cables ................... 29 Disassembly and disposal ....................... 30 6 Servicing and maintenance ........................ 31 7 Troubleshooting ............................ 32 8 Technical data............................ 33 9 Appendix .............................. 35 Service and support......................... 35 Approvals............................ 36 C9900-M800 Version: 1.3... - Page 4 Table of contents Version: 1.3 C9900-M800...
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Page 5: Notes On The Documentation
Copyright © Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a patent, utility model or design. -
Page 6: For Your Safety
Exclusion of liability Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the devices outside the documented operating conditions. Description of safety symbols The following safety symbols are used in these operating instructions. -
Page 7: Fundamental Safety Instructions
• EN ISO 12100:2010, Safety of machinery – General principles for design – Risk assessment and risk reduction • ISO 13849-1, Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design Beckhoff is not responsible for the safe operation of the system. C9900-M800 Version: 1.3... -
Page 8: Product Overview
Product overview Product overview The C9900-M800 push button extension can be used to control the central functions of a machine or system such as emergency stop, start or stop by means of electromechanical keys. The push button extension is tailored to the CP32xx-2xxx-0020 and can be mounted directly on the mounting arm via the already mounted mounting arm adapter. -
Page 9: Structure
Product overview Structure 9 10 11 Fig. 1: C9900-M800_structure Table 1: Key for C9900-M800 structure Component Description Mounting arm adapter Adapter for installation on mounting Key switch SSG1 Illuminated push button, green Illuminated push button, clear Illuminated push button, clear Illuminated push button, clear... -
Page 10: Interface Description
3.2.1 Power supply The push button extension is supplied with a rated voltage of 24 V. The power supply and a Beckhoff CP3xxx-2xxx-00x0 are connected at the Harting push-pull power built-in sockets (XD01, XD02). The maximum current including supply of a Beckhoff CP3xxx-2xxx-00x0 and the operation of the digital outputs is . -
Page 11: External Digital Outputs
Fig. 4: C9900-M800_Ethernet interface pin numbering Table 4: Ethernet interface pin assignment Signal Description T2 + Pair 2 T2 - T3 + Pair 3 T1 + Pair 1 T1 - T3 - Pair 3 T4 + Pair 4 T4 - C9900-M800 Version: 1.3... -
Page 12: Switches And Push Buttons
Various faults can be displayed via the LEDs on the push buttons. This provides you with a diagnostic option. For more information please refer to Chapter 4.4.3 Process image and diagnostics [} 23]. 9 10 Fig. 5: C9900-M800_switches and push buttons Table 5: Description of C9900-M800 switches and push buttons Push button Description Inputs... -
Page 13: Name Plate
Connecting cable Pre-assembled connection cables for connecting the power supply and pre-assembled Ethernet connection cables are optionally available. You can order them from Beckhoff Customer Service by specifying the following article descriptions (see Chapter 9.1 Service and support [} 35]). C9900-M800... -
Page 14: Table 7 Power Supply Connection Cable
Harting push-pull Ethernet plug IP 65, other end Harting push-pull Ethernet plug IP 65 C9900-K792 Network cable for CP32xx-2xxx, length 0.85 m, pre- assembled, Harting push-pull Ethernet plug IP 65, other end Harting HAN Modular RJ45 socket, IP 20 Version: 1.3 C9900-M800... -
Page 15: Commissioning
4. Check the contents for visible shipping damage. 5. In case of discrepancies between the package contents and the order, or in case of transport damage, please inform Beckhoff Service (see Chapter 9.1 Service and support [} 35]). C9900-M800 Version: 1.3... -
Page 16: Mounting
Commissioning Mounting The C9900-M800 push button extension is designed for mounting on a mounting arm. Please observe the environmental conditions prescribed for the operation (see Chapter 8 Technical data [} 33]). It is mounted below the CP32xx via a mounting arm adapter, which is already mounted ex works. -
Page 17: Dimensions
Commissioning 4.2.1 Dimensions The dimensions of the push button extension are used to align and mount the device to the mounting arm. All dimensions are in mm. Fig. 9: C9900-M800_dimensions C9900-M800 Version: 1.3... -
Page 18: Mounting Arm Installation
3. Re-insert the M6x8 socket head cap screws (I6Kt-8) of the mounting arm adapter (C in the diagram). 4. Tighten the screw. ð You have successfully mounted the push button extension on the mounting arm (D in the diagram). Fig. 10: C9900-M800_mounting on the mounting arm Version: 1.3 C9900-M800... -
Page 19: Connecting The Push Button Extension
The mounting arm adapter is screwed to the mounting arm on this surface (1) (see Fig. 11). In this way, the functional earthing is established starting from the mounting arm via the screw connections on the push button extension. Fig. 11: C9900-M800_functional earthing C9900-M800 Version: 1.3... -
Page 20: Connecting Cables And Power Supply
Harting HAN plug. From there, the voltage cables and Ethernet cables are fed through the mounting arms upwards to the opening (see Figure 12). Insert the plug connectors protruding from the mounting arm into the push button extension. Fig. 12: CP32xx_wiring Version: 1.3 C9900-M800... -
Page 21: Switching The Push Button Extension On And Off
The push button extension does not have its own power switch. When the system is switched on, the push button extension connected to the power supply is also switched on. When the system is switched off or the power supply is interrupted, the push button extension is also switched off. C9900-M800 Version: 1.3... -
Page 22: Commissioning Safety
For the push button extension C9900-M800 the file GSDML-V2.34-beckhoff-Conf#c9900- m800-20200929.xml must be used. After successful installation you will find the push button extension under: other field devices →PROFINET I/O →I/O →Beckhoff Automation →TwinCAT CCAT Device Fig. 13: C9900-M800_using the GSDML file Version: 1.3... -
Page 23: Process Image And Diagnostics
Commissioning 4.5.3 Process image and diagnostics Figure 14 shows the C9900-M800 device overview. The following information is provided: • two-byte inputs and outputs for keys 1 to 9 • a data word for diagnostic values • three bytes for safety inputs and outputs Fig. 14: C9900-M800_device overview... -
Page 24: Table 10 Description Of Switches And Push Buttons
1 Byte Input[0].6 1 Byte Output[0].6 PROFIsafe_2B[0].4 Key switch SSG10, left non- PROFIsafe_2B[0].2 latching, right latching PROFIsafe_2B[0].3 Emergency stop PROFIsafe_2B[0].0 1 Byte Output[0].7 PROFIsafe_2B[0].1 For example, in the safety-related application, you can access the safe data as follows: Version: 1.3 C9900-M800... -
Page 25: Fig. 16 C9900-M800_Safety-Relevant Application
Input word 12 (line 9, Figure 15) shows the safety address set on the push button extension (see Chapter 4.5.1 Setting the safety addresses [} 22]). Input word 14 (line 10, Figure 15) shows the configured safety address. In this example, the two values match: 16#0018. Module error C9900-M800 Version: 1.3... -
Page 26: Fig. 17 C9900-M800_Error Message Example
Hexadecimal value Decimal value Binary value No link at port 1 IB12 0000 0001 No link at port 2 IB12 0000 0010 Figure 18 shows the state in the process image when there is no link at port 1. Version: 1.3 C9900-M800... -
Page 27: Fig. 18: C9900-M800_Process Image, No Link At Port 1
No PROFIsafe 200 ms cycle OFF 500 ms cycle address assigned "0" Messages: Let device 500 ms cycle 500 ms cycle 500 ms cycle 500 ms cycle 500 ms cycle OFF flash PN Service Table key: C9900-M800 Version: 1.3... -
Page 28: Fig. 19 C9900-M800_Diagnostic Leds
If more than one error cause is diagnosed, only the cause with the highest priority is displayed. The priority is derived from Table 12 with descending priority from top to bottom. Figure 19 shows the assignment of the LEDs. Fig. 19: C9900-M800_diagnostic LEDs Version: 1.3 C9900-M800... -
Page 29: Decommissioning
To disconnect the cables from the Industrial PC, proceed as follows: 1. Make a note of the wiring configuration, if you wish to restore it with another device. 2. Disconnect all data transmission lines from the push button extension. C9900-M800 Version: 1.3... -
Page 30: Disassembly And Disposal
• Send plastic parts (polycarbonate, polyamide (PA.6)) for plastics recycling. • Take metal parts to the metal recycling collection point. • Electronic parts such as disk drives and circuit boards must be disposed of in accordance with national electronic scrap regulations. Version: 1.3 C9900-M800... -
Page 31: Servicing And Maintenance
• Never use compressed air to clean the push button extension. Repair Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see Chapter 9.1 Service and support [} 35]). C9900-M800... -
Page 32: Troubleshooting
No supply of power via the 19-pin Check the cable for the power work round connector supply Other cause Call Beckhoff Service USB devices not found No USB connection Check the cables (TwinCAT System Manager) Check the transmitter box Other cause Beckhoff Service Version: 1.3... -
Page 33: Technical Data
The same values for air humidity and shock resistance are to be observed during transport and storage as in operation. The shock resistance during transport can be improved by suitable packaging of the push button extension. Table 16: Safety parameters C9900-M800 Key data C9900-M800 Service life B10d MTTF Table 17: Safety parameters Safety card... -
Page 34: Table 18 Safety-Related Parameters Emergency Stop, Key Switch, Yellow Push Button
Switching Operating Switching Operating Switching element element element element element element Lifetime 50,000 cycles 1,000,000 50,000 cycles 1,000,000 1,000,000 1,000,000 cycles cycles cycles cycles 71,660 cycles 1,300,000 1,300,000 1,300,000 cycles cycles cycles B10d 130,000 cycles 2,600,000 cycles Version: 1.3 C9900-M800... -
Page 35: Appendix
Phone: + 49 (0) 5246/963-0 Fax: + 49 (0) 5246/963-198 E-mail: info@beckhoff.de The addresses of the worldwide Beckhoff branches and agencies can be found on our website at http:// www.beckhoff.com/. You will also find further documentation for Beckhoff components there. -
Page 36: Approvals
Appendix Approvals The push button extension is CE certified. Version: 1.3 C9900-M800... - Page 37 C9900-M800_process image in normal operation............... Fig. 16 C9900-M800_Safety-relevant application..................Fig. 17 C9900-M800_error message example ..................Fig. 18 C9900-M800_process image, no link at port 1 ................Fig. 19 C9900-M800_diagnostic LEDs ....................Fig. 20 C9900-M800_dismounting from the mounting arm ..............C9900-M800 Version: 1.3...
- Page 38 Table 2 Voltage socket pin assignment ....................Table 3 Connection of digital outputs pin assignment ................Table 4 Ethernet interface pin assignment ....................Table 5 Description of C9900-M800 switches and push buttons.............. Table 6 Key for C9900-M800 name plate....................Table 7 Power supply connection cable ....................
- Page 40 Beckhoff Automation GmbH & Co. KG Hülshorstweg 20 33415 Verl Germany Phone: +49 5246 9630 info@beckhoff.com www.beckhoff.com...
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