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FR500D Series Special Purpose Inverter for Elevator Preface FR500D series inverter designed special for elevator application. Combined with the control requirements of elevator application, FR500D is developed for construction elevator, simple passenger elevator, and elevator machinery. Please refer to the commissioning guide for the commissioning in the manual IMPORTANT NOTES ◆To illustrate the details of the products,pictures in this manual based on products with outer...
FR500D Series Special Purpose Inverter for Elevator Chapter 1 Product Information 1.1 Nameplate Fig.1-1 Nameplate Model Instruction Model numbers on name plate consist of numbers, symbols, and letters, to express its respective series, suitable power type, power level and other information.
FR500D Series Special Purpose Inverter for Elevator 1.2 FR500D series Special Purpose Inverter Model Selection Table 1-1 FR500D series model table Rated Power Rated output Applicable motor Model No. capacity Input current Size current 3-Phase:380V,50/60Hz Range:-15%~+30% FR500D-4T-2.2B FR500D-4T-4.0B 3.7,4 FR500D-4T-5.5B 14.6...
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FR500D Series Special Purpose Inverter for Elevator ◆22~30KW Main Circuit Terminals (+) (-) Fig.1-5. 22~30kW Main Circuit Terminal Diagram ◆37~90KW Main Circuit Terminals (+) (-) Fig.1-6. 37~90kW Main Circuit Terminal Diagram Table 1-2 Functions of Inverter Main Circuit Terminals Terminal Label...
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FR500D Series Special Purpose Inverter for Elevator 1.3.2 Control Circuit Terminals 485+ 485- R2A R2B R2C +24V +10V R1A R1B R1C DI7/HI Fig. 1-8 Control Terminals Diagram Table 1-3 FR500D Inverter Control Circuit Terminal Functions Terminal Type Terminal Name Description...
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FR500D Series Special Purpose Inverter for Elevator Analog Output AO1-GND Output range:DC 0~10V/0~20mA, Analog Terminal 1 selected by A01,A02 toggle switches on Output Analog Output AO2-GND control board. Impedance required≥10kΩ Terminal 2 Voltage Range: 0~24V Open Collector Y1-COM Output 1 Current Range: 0~50mA...
FR500D Series Special Purpose Inverter for Elevator Chapter 2 Commissioning guide FR500D series designed special for elevator application supports open loop & close loop vector control as well as below functions: 2.1 Single multi-step speed terminal elevator controller The high speed and leveling speed is controlled by high speed terminal’s on-off, the wiring is as below Fig.
FR500D Series Special Purpose Inverter for Elevator 5,Trial run in normal mode, switch to normal operation mode for testing, to improve the comfort by adjusting acceleration & deceleration (F03.00, F03.01) and S curve time (F03.11) 2.2 Two multi-step speed terminal elevator controller High speed is controlled by one of terminals’...
When elevator is in operation, if system power supply is suddenly cut off, it may cause the passenger to be locked in the car FR500D series elevator inverter supports emergency UPS power supply input and continue emergency operation, emergency signal receives from DI6 of inverter, the wiring is as below Fig.
Fig. 2-3 Inspection mode 2.5 Closed Loop Vector Control FR500D series supports closed vector control, providing kinds of PG card to different encoder, please refer to Chapter 5 for PG card details. And please refer to the wiring as below: Fig.
FR500D Series Special Purpose Inverter for Elevator To complete the wiring of controller, elevator and motor and the wiring of PG card and encoder, no need R2 & Y1 wiring if the controller is without operation contactor (KM20) and fault signal receive.
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FR500D Series Special Purpose Inverter for Elevator F12.01 F12.35 F12.02 F12.36 F12.03 F12.37 FR500D totally supports four group of acceleration time and deceleration time, time selection parameter range 0~3, please refer to below parameter setting: group group group 3th group Acceleration F03.00...
FR500D Series Special Purpose Inverter for Elevator Chapter 3 Function Parameters 3.1 The Basic Function Parameters Table 3-1 Basic Function Parameters Parameter Param Setting Range Default Attr Name Address Group F00: System Parameters Setting of User F00.00 0~65535 × 0000...
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FR500D Series Special Purpose Inverter for Elevator Ten’s place: AI2 (same as AI1) Hundred’s place: AI3 (same as AI1) Y2/HO input 0: Digital 0utput terminal 2 F00.11 × 000B mode 1: Pulse output Unit's place: PWM modulation mode 0: Fixed carrier...
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FR500D Series Special Purpose Inverter for Elevator 3: Master - Auxiliary 4: MAX{Master, Auxiliary } 5: MIN {Master, Auxiliary } 6: AI1 ( Master + Auxiliary ) 7: AI2 ( Master +Auxiliary ) 0:Master digital setting (F01.02) 1: keypad potentiometer...
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FR500D Series Special Purpose Inverter for Elevator △ Frequency F01.14 compensation 0.00~50.00Hz 0.00Hz 010E per 50Hz Group F02: Start/Stop Control 0: Keypad control (LED off) 1: Terminal control (LED on) F02.00 Run command × 0200 2: Communication control (LED △...
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FR500D Series Special Purpose Inverter for Elevator Initial frequency F02.13 of stop DC 0.01~50.00Hz 2.00Hz × 020D braking Stop DC F02.14 0.0~150.0% 0.0% × 020E braking current Waiting time of F02.15 0.0~30.0s 0.0s × 020F stop DC braking Stop DC F02.16...
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FR500D Series Special Purpose Inverter for Elevator switchover point between deceleration time 1 and deceleration time 2 End segment time of F03.15 0.0~6000.0s 0.0s × 030F acceleration of S curve Initial segment time of F03.16 0.0~6000.0s 0.0s × 0310 deceleration of...
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FR500D Series Special Purpose Inverter for Elevator 32: Count input 33: Count clear 34: Length count 35: Length clear 36: DC brake input command at Stop 37: Speed/torque control switch 38: No reverse 39: No forward 40: zero-serve (FR510A only)
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FR500D Series Special Purpose Inverter for Elevator control mode 2: Three-wire mode 1 3: Three-wire mode 2 Unit's place: action when stop 0: Clear 1: Holding Ten’s place: action on power loss 0: Clear 1: Holding Terminal Hundreds place: integral function...
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FR500D Series Special Purpose Inverter for Elevator 16: PLC cycle completed 17: Set count value attained 18: Designated count value attained 19: Length attained 20: Under load alarm 21:Brake output 22: DI1 23: DI2 24:When reach the range of set...
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FR500D Series Special Purpose Inverter for Elevator △ frequency Brake opened F05.19 0.0~200.0% 0.0% 0513 current Brake open F05.20 0.00~10.00s 0.00s × 0514 waiting time Brake open F05.21 0.00~10.00s 0.50s × 0515 operating time Brake closed F05.22 0.00Hz~opened frequency 2.00Hz ×...
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FR500D Series Special Purpose Inverter for Elevator input of curve AI2 △ Input of Minimum input of curve AI1 ~Input of 100.0 F06.10 inflection point 060A inflection point 2 of curve AI2 1 of curve AI2 Set value △ corresponding to input of 100.0...
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FR500D Series Special Purpose Inverter for Elevator corresponding to maximum input of curve AI3 △ Minimum input of curve 0.0 ~ Maximum input curve F06.24 0.5% 0618 keypad keypad potentiometer potentiometer Set value △ corresponding to minimum F06.25 -100.0~100.0% 0.0%...
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FR500D Series Special Purpose Inverter for Elevator 08: keypad potentiometer 09: AI1 10: AI2 11: AI3 12: HI 13: Output torque 14: Ao communication given 1 15: Ao communication given 2 △ 16: Encoder input (FR510A only) △ F07.03 AO1 offset -100.0~100.0%...
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FR500D Series Special Purpose Inverter for Elevator inductance L1 defined of async motor Mutual inductance L2 Model F08.11 0.1~6553.5mH × 080B defined asynchronous motor 1 No-load current Model F08.12 0.1~1500.0A × 080B defined async motor 1 Field weakening F08.13 coeff 1 0.0~100.0...
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FR500D Series Special Purpose Inverter for Elevator Incremental Encoder (FR510A only) Speed feedback PG 0.0:Invalid F08.26 disconnection 0.0s × 081A 0.1~10.0s detection time (FR510A only) Speed Ratio of Motor to F08.27 0.001~60.000 1.000 × 081B Encoder (FR510A only) Pole pairs of F08.28...
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FR500D Series Special Purpose Inverter for Elevator voltage 4 (V4) △ V/F slip F09.11 compensation 0.0~300.0% 80.0% 090B gain △ Stator voltagedrop 100.0 F09.12 0.0~200.0% 090C compensation △ gain Excitation boost 100.0 F09.13 0.0~200.0% 090D △ gain Oscillation 100.0 F09.14 0.0~300.0%...
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FR500D Series Special Purpose Inverter for Elevator accelerating. (FR510A only) Group F10 Vector Control Parameters of Motor 1 0: speed control Speed/torque F10.00 × 0A00 control 1: torque control △ ASR low-speed F10.01 proportional 0.0~100.0 15.0 0A01 gain Kp1 △...
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△ FR500D Series Special Purpose Inverter for Elevator Digital setting of F10.17 -200.0~200.0% 50.0% 0A11 torque △ Forward speed limited value 50.00H F10.18 0.00~Fmax 0A12 under torque control △ Reverse speed limited value 50.00H F10.19 0.00~ Fmax 0A13 under torque △...
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FR500D Series Special Purpose Inverter for Elevator current frequency high point (FR510A only) PMSM excitation current 10.00H F10.34 0.0~F10.33 0A22 △ frequency low point (FR510A only) PMSM excitation current F10.35 0.0~10.0s 1.0s 0A23 △ conversion delay (FR510A only) PMSM speed F10.36...
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FR500D Series Special Purpose Inverter for Elevator Unit's place: Bus undervoltage 0: Fault reported and coast to stop 1: Stop according to the stop mode 2: Fault reported but continue to run 3: Fault protection disabled Ten's place: Power input phase...
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FR500D Series Special Purpose Inverter for Elevator Ten's place: compared object 0: Rated current of motor 1: Rated current of drive Hundred’s place: Fault reported 0:No fault reported 1:Fault reported Thousand’s place: whether decelerate or not when overload alarm 0: No deceleration...
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FR500D Series Special Purpose Inverter for Elevator △ Instantaneous p F11.32 ower off voltage 0.01~10.00s 0.10s 0B20 △ detection time Instantaneous p F11.33 0.1~100.0% 40.0% 0B21 ower off Kp △ Instantaneous p 0.00 ~ 10.00s ( 0.00: Integration ower off F11.34...
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△ FR500D Series Special Purpose Inverter for Elevator Running time of F12.23 0.0~6000.0s(h) 0.0s(h) 0C17 △ step 5 Running time of F12.24 0.0~6000.0s(h) 0.0s(h) 0C18 △ step 6 Running time of F12.25 0.0~6000.0s(h) 0.0s(h) 0C19 △ step 7 Running time of F12.26...
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FR500D Series Special Purpose Inverter for Elevator △ Acceleration/de celeration time F12.43 0~3 0C2B of simple PLC reference 9 △ Acceleration/de celeration time F12.44 0~3 0C2C of simple PLC reference 10 Acceleration/de △ celeration F12.45 timeof simple 0~3 0C2D PLC reference △...
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FR500D Series Special Purpose Inverter for Elevator 6: Min{AI1,AI2} 7: DI7/HI pulse input △ 8: AI3 PID setting F13.03 0.0~6000.0 100.0 0D03 feedback range PID action 0: Forward action F13.04 × 0D04 direction 1: Reverse action △ Filtering time of F13.05...
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FR500D Series Special Purpose Inverter for Elevator maximum frequency ) PID output –100.0%~PID output frequency lower F13.23 frequency lower 0.0% × 0D17 limit limit Low value of 0.1~100.0% F13.24 PID feedback 0.0% × 0D18 0.0%: Not judging feedback loss loss...
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FR500D Series Special Purpose Inverter for Elevator Fixed Length Wakeu p and Count Swing 0: Relative to the setting frequency frequency F14.00 × 0E00 setting 1: Relative to the maximum mode frequency △ Swing F14.01 frequency 0.0~100.0% 0.0% 0E01 △...
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FR500D Series Special Purpose Inverter for Elevator big pressure and wakeup on small pressure 1:Negative direction, dormancy on small pressure and wakeup on big △ pressure Wake up F14.17 0.0%~Dormancy pressure 10.0% 0E11 △ pressure Dormancy F14.18 Wake up pressure~100.0% 50.0%...
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FR500D Series Special Purpose Inverter for Elevator Ten’s digit: Speed display(U00.05) 0: According to the actual speed 1: Multiply frequency by speed coefficient(F16.11) Hundred’s digit: Decimal places 0: No decimal places 1: One decimal places 2: Two decimal places 3: Three decimal places...
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FR500D Series Special Purpose Inverter for Elevator async motor 2 Rotor resistance R2 Model F18.09 0.001~65.535Ω × 1209 defined async motor 2 Leakage inductance L1 Model F18.10 0.01~655.35mH × 120A of async motor defined Mutual inductance L2 Model F18.11 0.1~6553.5mH ×...
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FR500D Series Special Purpose Inverter for Elevator 0: ABZ encoder 1: UVW encoder Encoder type F18.24 2: Rotary encoder × 1218 (FR510A only) 3: ECN1313 4: Sine-cosine encoder AB Phase Sequence of 0: Positive F18.25 × 1219 Incremental 1: Negative...
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FR500D Series Special Purpose Inverter for Elevator frequency 3(F3) △ Multi-point V/F F19.08 voltage 3 0.0~100.0 50.0% 1308 △ (V3) Multi-point V/F 50.00H F19.09 F19.07~rated motor frequency 1309 frequency 4(F4) △ Multi-point V/F 100.0 F19.10 voltage 4 0.0~100.0 Ue=100.0% 130A (V4) △...
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FR500D Series Special Purpose Inverter for Elevator after acceleration (FR510A only) PMSM ID current value will be F19.24 0.0~200.0% 0.0% 1318 △ maintained after accelerating. (FR510A only) Group F20 Vector Control Parameters of Motor 2 Speed/torque 0: speed control F20.00 ×...
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FR500D Series Special Purpose Inverter for Elevator source under 1: Keypad potentiometer torque control 2: AI1 3: AI2 4: AI3 5: Pulse setting ( DI7/HI ) △ 6: Communication setting Digital setting of F20.17 -200.0~200.0% 50.0% 1411 torque △ Forward speed limited value 50.00H...
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FR500D Series Special Purpose Inverter for Elevator integral(Ti) (FR510A only) △ PMSM Flux 100.0 F20.32 weakening limit 0.0~200.0% 1420 (FR510A only) PMSM excitation current 15.00H F20.33 F10.34~600.00Hz 1421 △ frequency high point (FR510A only) PMSM excitation current 10.00H F20.34 0.0~F10.33 1422 △...
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FR500D Series Special Purpose Inverter for Elevator orientation position 4 Unit’s place: spindle orientation direction 0: Orient from current direction of rotation Spindle 1: Direction from positive direction F21.09 × 1509 orientation 2: Orient from reverse direction Ten’s place: positioning when parking...
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△ FR500D Series Special Purpose Inverter for Elevator Carry amount 5 F21.27 0~9999 151B △ high Carry amount 5 F21.28 0~9999 151C △ Carry amount 6 F21.29 0~9999 151D △ high Carry amount 6 F21.30 0~9999 151E △ Carry amount 7 F21.31...
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FR500D Series Special Purpose Inverter for Elevator △ VDI5, VDI4, VDI3, VDI2, VDI1 Settings of F22.06 virtual VDI 0: Invalid 00000 1606 terminal status 1: Valid △ Function : Internal short circuited to selection of physics DIx F22.07 1607 virtual VDO1...
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FR500D Series Special Purpose Inverter for Elevator Program U00.09 0.0~6000.0s(h) 0.0s(h) 3009 ⊙ Operation Time U00.10 PID set 300A 0~60000 ⊙ U00.11 PID feedback 0~60000 300B ⊙ Status of DI1~ U00.12 DI5 DI4 DI3 DI2 DI1 00000 300C DI5 digital input ⊙...
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FR500D Series Special Purpose Inverter for Elevator status High speed pulse X7 or the U00.38 line number of 0~65535 3026 ⊙ extension card monitoring Sine cosine encoder C U00.39 0~4096 3027 ⊙ signal (FR510A only) Sine cosine encoder D U00.40 0~4096...
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FR500D Series Special Purpose Inverter for Elevator running time when previous fault occurred Before-previous U01.10 fault Same as U01.00 310A ⊙ code Running frequency U01.11 when 0.00~Fup 0.00Hz 310B ⊙ before-previous fault occurred Output current when U01.12 before-previous 0.0~3000.0A 0.0A 310C ⊙...
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FR500D Series Special Purpose Inverter for Elevator categories of faults Group H00: Elevator Special Purpose Group 0: Invalid Special Purpose Inverter H00.00 × Function Enable 1: Valid 0.00~10.00s H00.01 Brake Open Delay 0.00s × H00.02 Start Frequency 0.00~10.00Hz 5.00Hz ×...
FR500D Series Special Purpose Inverter for Elevator enable 1: Valid Light load direction H00.27 0.0~5.0s 1.0s × detection time H00.28 UPS lower limit 70.0% × 0.0~200.0% 0: Invalid H00.29 UPS lower limit error × 1: Valid Emergency mode 0: Invalid H00.30...
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FR500D Series Special Purpose Inverter for Elevator Brake Release H00.08 0.00~10.00Hz 0.20Hz × Frequency (Falling) 0.0~100.0% H00.09 Brake Open Current 40.0% △ Brake Open Frequency H00.10 0.00~10.00s 0.30s × Holding Time Running Contactor H00.15 0.00~10.00s 0.20s × Release Delay Running Contactor Open H00.16...
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FR500D Series Special Purpose Inverter for Elevator H00.12 will be the operation frequency of inverter, and inverter will select accel/decel time 4 as current accel/decel time. Maintenance Operation H00.13 0.00~50.00Hz 20.00Hz △ Frequency When maintenance signal input, the frequency of H00.13 will be the operation frequency of inverter...
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FR500D Series Special Purpose Inverter for Elevator Figure 3.2 Emergency signal time completed logic 0:Invalid Light load direction H00.26 × search enable 1:Valid 0:Invalid No load detection, execute according to the running direction 1:Valid Inverter detects elevator light load direction Light load direction H00.27...
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FR500D Series Special Purpose Inverter for Elevator Figure 3.4 Light load direction search timing diagram H00.28 UPS voltage lower limit 0.0~200.0% 70.0% × Used for setting UPS power voltage lower limit, when inverter is detecting light load direction, UPS power voltage is lower than the setting of H00.28, inverter will change to detect reverse direction 0:Invalid...
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FR500D Series Special Purpose Inverter for Elevator Err41 overload reset time H00.37 ⊙ timing H00.38 Err41 overload times ⊙ When Err41 overload fault, system will record Err41 overload fault times which is displayed in H00.38. When fault reset, if no again Err41 within setting time (H00.35), zero clearance in H00.38; If again Err41 within setting time H00.35, the value will be accumulated in H00.38, when the value...
FR500D Series Special Purpose Inverter for Elevator Chapter 4 Troubleshooting FR500D inverter provides a number of warning information and protection, when a fault occurs, the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the inverter displays the fault code on the display panel.
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FR500D Series Special Purpose Inverter for Elevator 1: Adjust the voltage to 1: The input voltage is too high. normal range. 2: An external force drives the 2: Cancel the external force motor during deceleration. Decel or install the braking resistor.
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FR500D Series Special Purpose Inverter for Elevator motor. mechanical condition. 3: The AC drive model is of too 3: Select an AC drive of small power class. higher power class. 1: The load is too heavy or 1: Reduce the load and...
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FR500D Series Special Purpose Inverter for Elevator 1: Is not installed or is not 1: A copy of the card is plugged parameter copy card properly installed Parameter 2: Parameter copy card Err22 parameters download fault anomalies 2: For technical support...
FR500D Series Special Purpose Inverter for Elevator resistor. 1,Encoder no signal or lack of 1.Check the feedback line if signal disconnection PG card 2,Encoder damage 2. Check sensor if working Err36 disconnection 3,Speed feedback PG abnormally disconnection detection time 3. Adjust the time to be the...
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FR500D Series Special Purpose Inverter for Elevator Chapter 5 PG Card FR500D series is equipped with PG cards showed as below, as optional parts, is the necessary part for inverter with closed loop vector control mode. PG card feedback the real-time speed of motor...
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FR500D Series Special Purpose Inverter for Elevator Installation diagram shown as below C-1: 1) All kinds of PG cards are installed in the same place 2) Cut off the power when to install PG card or uninstall it. 3) Connecting the 20 PIN interface of PG card to J3 interface of control board.
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FR500D Series Special Purpose Inverter for Elevator Terminals outline drawing: Fig.C-3(a)EXC-PG01 terminals Fig.C-3(b)EXC-PG02 terminals Table C-2 Terminal function description Model Connection object Interface name Description Encoder output signal A, maximum A+,A- frequency 300kHz The differential Encoder output signal B, maximum...
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FR500D Series Special Purpose Inverter for Elevator Fig. C-5 Connection schematic diagram of EXC-PG01 And the open collector output encoder Fig. C-6 Connection schematic diagram of EXC-PG01 and the push output encoder Usage method 1) Follow Figure C-1 to loading PG card...
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FR500D Series Special Purpose Inverter for Elevator 5.2 Rotary transformer PG card Outline and its interface: Fig.C-7 EXC-PG03 Schematic diagram and its DB9 pin interface DB9 PIN Name REF- REF+ COS+ COS- SIN+ Null Null Null SIN- PIN function Model...
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FR500D Series Special Purpose Inverter for Elevator 5.3 ECN1313 PG Card Outline and its interface: Fig.C-8 EXC-PG05 ECN1313 PG terminals Terminals: Model Connecting Object Pin Name Description EXC-PG05 ECN1313 Encoder 24_COM,COM 24V output and its common terminal 5V_GND,GND 5V output and its ground...
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FR500D Series Special Purpose Inverter for Elevator 5.4 Sin-Cos encoder PG card Outline and its interface: Fig.C-9 EXC-PG06 Sin-Cos encoder PG card DB15 PIN: Num. Pin Name Description Differential signal B- Null Differential signal R+ Differential signal R- Differential signal A+...
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