Frecon FR200F Series User Manual
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Frecon FR200F Series User Manual

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CONTENTS ........................................................................................................... - 1 -
CHAPTER 1 PRODUCT INFORMATION .............................................................. - 2 -
CHAPTER 2 DEBUGGING GUIDE ..................................................................... - 11 -
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CHAPTER 3 LIST OF PARAMETER .................................................................. - 14 -
CHAPTER 4 MAINTENANCE AND TROUBLESHOOTING ............................... - 46 -
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FR200F series Special Purpose Inverter
Contents
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Summary of Contents for Frecon FR200F Series

  • Page 1: Table Of Contents

    FR200F series Special Purpose Inverter Contents CONTENTS ......................- 1 - CHAPTER 1 PRODUCT INFORMATION .............. - 2 - 1.1 N ................- 2 - AMEPLATE NFORMATION 1.2 FR200F S ......... - 3 - PECIAL URPOSE NVERTER ODEL ELECTION 1.3 C ........

  • Page 2: Chapter 1 Product Information

    FR200F series Special Purpose Inverter Chapter 1 Product Information 1.1 Nameplate Information Figure 1-1 Nameplate Information Model Instruction Model numbers on nameplate consist of numbers, symbols, and letters, to express its respective series, suitable power type, power level and other information.

  • Page 3: Fr200F Special Purpose Inverter Model Selection

    FR200F series Special Purpose Inverter 1.2 FR200F Special Purpose Inverter Model Selection Table 1-1 FR200F series Product Model and Technical Data Power Input Output Adaptive Motor Model No. capacit Current Current y KVA 3-Phase Power: 380V, 50/60Hz Range:-15%～+30% FR200F-4T-0.7B 0.75 FR200F-4T-1.5B...
  • Page 4 FR200F series Special Purpose Inverter b: 18.5～400kW Dimensions and wall mounting dimensions ～ ～ Figure 1-4 18.5 132kW Wall mounting diagram (1) 400kW Wall mounting diagram (2) Table 1-2 Wall mounting Dimensions Table Dimensions and wall mounting dimensions（mm） Weigh Mounting Model No.
  • Page 5 FR200F series Special Purpose Inverter Figure 1-5 Landing Installation Diagram Dimensions and wall mounting dimensions（mm） Mounting Model No. Hole Diameter FR200F-4T-450 FR200F-4T-500 1200 1036 1900 FR200F-4T-560 FR200F-4T-630 - 5 -...

  • Page 6: Product Terminals Configuration

    FR200F series Special Purpose Inverter 1.4 Product Terminals Configuration 1.4.1Main Circuit Terminals a: 0.75～2.2kw main circuit terminals Upload and Control circuit download interfaces terminals Main circuit terminals T U V (+) (-) POWER main circuit terminals diagram Figure 1-6 0.75～2.2kw b:4～15KW main circuit terminals...
  • Page 7 FR200F series Special Purpose Inverter R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 (+) (-) POWER MOTOR Figure 1-9 18.5～30kW main circuit terminals (Solution 2) diagram d: 37～75kw main circuit terminals R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 POWER MOTOR Figure 1-10 37～75kW main circuit terminals diagram e: 90～280kw...
  • Page 8 FR200F series Special Purpose Inverter R/L1 S/L2 T/L3 POWER POWER U/T1 V/T2 MOTOR Figure 1-12 315～400kW main circuit terminals diagram g:450-630kw main circuit terminals U/T1 V/T2 W/T3 POWER MOTOR Figure 1-13 450～630kW main circuit terminals diagram Table 1-3 circuit terminal functions...
  • Page 9 FR200F series Special Purpose Inverter 5）Terminal ◆ This terminal must be reliably connected to the main earthing conductor. Otherwise, it may cause electric shock, mal-function or even damage to the AC drive. ◆ Do not connect the earthing terminal to the neutral conductor of the power supply.
  • Page 10 FR200F series Special Purpose Inverter Voltage range: 0～24V Open collector Y1-COM output 1 Current range: 0～50mA Switch Open collector Besides features of Y1, it can be used for Output Y2/HO-CO output 2 or high-speed pulse output channels. high-speed pulse The maximum output frequency: 100kHz...

  • Page 11: Chapter 2 Debugging Guide

    Figure 2-2 Spining Inverter External Wirings 2.2 Two Control Modes FR200F series special purpose inverter for textile machine has Three control modes, users can freely choose any mode by parameters setting, and details refer to parameter H00.34. 1. Linear Mode Linear mode can set 16 multi-steps in total, and every step running speed can be set.
  • Page 12 FR200F series Special Purpose Inverter when inverter running into any step, timer starts, and running to this step by acce/dece time, after reach the step, inverter continue to run as this step until timing arrived at the time set by...

  • Page 13: Power-Off Memory Function

    Figure 2-5 Length mode running diagram 2.3 Power-off Memory Function FR200F series special purpose inverter for textile machine has power-off memory function, details refer to the function code H00.33. When power-off function selection valid, inverter can remember the step running before power-off, and already finished running time during this step, when starts again,...

  • Page 14: Chapter 3 List Of Parameter

    FR200F series Special Purpose Inverter Chapter 3 List of Parameter Group F00～F17 are standard function parameters. Group U00 is status monitoring parameters. Group U01 is fault record parameters. The symbols in the function code table are described as follows: "△ " means the value of this parameter can be modified in stop and running status of drive;...

  • Page 15: Five Led (Digital) Display Indicators

    FR200F series Special Purpose Inverter 3.1 Five LED (digital) display indicators Ten thousand’s Unit’s place place Thousand’s place Hundred’s place Ten’s place Fig.3-1 LED indicators 3.2 Standard Function Parameters Table 3-1 Standard Function Parameters Param. Parameter Name Setting Range Default...
  • Page 16 FR200F series Special Purpose Inverter 0: Digital input terminal 7 F00.09 DI7/HI input mode × 1: Pulse input Unit's place: AI1 0: Analog input 1: Digital input F00.10 AI1\AI2\AI3 input mode × Ten’s place: AI2 (same as AI1) Hundred’s place: AI3 (same as...
  • Page 17 FR200F series Special Purpose Inverter selection 1: Auxiliary frequency source 2: Master +Auxiliary 3: Master - Auxiliary 4: MAX{Master, Auxiliary } 5: MIN {Master, Auxiliary } 6: AI1( Master + Auxiliary) 7: AI2( Master +Auxiliary) 0:Master digital setting (F01.02) 1: keypad potentiometer...
  • Page 18 FR200F series Special Purpose Inverter blinking) 0: Forward F02.01 Running direction △ 1: Reverse 0: Reverse enabled F02.02 Reverse-proof action × 1: Reverse disabled Dead time between F02.03 0.0s × 0.0～6000.0s forward and reverse 0: From start frequency F02.04 Start mode ×...
  • Page 19 FR200F series Special Purpose Inverter acceleration of S curve Frequency switchover point F03.13 between acceleration time 0.00Hz × 0.00～Fmax and acceleration time 2 Frequency switchover point F03.14 between deceleration time 0.00～Fmax 0.00Hz × and deceleration time 2 End segment time of F03.15...
  • Page 20 FR200F series Special Purpose Inverter 31: Run command switched to communication control 32: Count input 33: Count clear 34: Length count 35: Length clear 36: DC brake input command at Stop 37: Speed/torque control switch 38～99:reserved Filtering time of digital F04.10...
  • Page 21 FR200F series Special Purpose Inverter 6: Drive in 0Hz running 2(output at stop) 7: Upper limit frequency attained 8: Lower limit frequency attained 9: Frequency attained 10: Inverter is ready to work 11: Drive (motor) overloaded alarm 12: Inverter overheat warning...
  • Page 22 FR200F series Special Purpose Inverter of curve AI1 Set value corresponding △ F06.01 to minimum input of -100.0～100.0% 0.0% curve AI1 Input of inflection point Minimum input of curve AI1～Input F06.02 25.0% △ 1 of curve AI1 of inflection point 2 of curve AI1 Set value corresponding △...
  • Page 23 FR200F series Special Purpose Inverter AI3～100.0% Set value corresponding △ F06.23 to maximum input of -100.0～100.0% 100.0% curve AI3 Minimum input of curve 0.0～Maximum input of curve △ F06.24 0.1% keypad potentiometer keypad potentiometer Set value corresponding to minimum input of △...
  • Page 24 FR200F series Special Purpose Inverter 0: Three phase asynchronous motors 1: Reserved 2: Single phase asynchronous F08.00 Motor 1 type selection × motors（Remove capacity） 3: Single phase asynchronous motors（No need to remove capacity） Model F08.01 Power rating of motor 1 ×...
  • Page 25 FR200F series Special Purpose Inverter boost Multi-point V/F frequency F09.03 0.00Hz △ 0.00～F09.05 1(F1) Multi-point V/F voltage 1 △ F09.04 0.0～100.0 0.0% (V1) Multi-point V/F frequency △ F09.05 F09.03～F09.05 0.00Hz 2(F2) Multi-point V/F voltage 2 F09.06 0.0～100.0 0.0% △ (V2) Multi-point V/F frequency △...
  • Page 26 FR200F series Special Purpose Inverter Digital setting of torque F10.10 upper limit in speed control 80.0～200.0% 165.0% × mode Excitation adjustment △ F10.11 0.00～10.00 0.50 proportional gain Kp1 Excitation adjustment F10.12 10.0ms △ 0.0～3000.0ms integral gain Ti1 Torque adjustment △...
  • Page 27 FR200F series Special Purpose Inverter Voltage Overvoltage Stall F11.07 3.0% △ 0.1～100.0% Mode 2 Proportion Gain Overvoltage stall mode 2 F11.08 0.00～50.00Hz 5.00Hz × frequency limit Unit's place: Bus undervoltage 0: Fault reported and coast to stop 1: Stop according to the stop mode...
  • Page 28 FR200F series Special Purpose Inverter Unit's place: detection option: 0: Always detect 1: Detect at constant speed only Ten's place : compared object 0: Rated current of motor 1: Rated current of drive Hundred’s place: Fault reported 0:No fault reported 1:Fault reported Thousand’s place: whether to...
  • Page 29 FR200F series Special Purpose Inverter type 1: PT100 2: PT1000 0: Disabled Motor temperature sensor F11.36 1: AO1 × current source port 2: AO2 0: Disabled 1: AI1 Motor temperature sensor F11.37 × input channels 2: AI2 3: AI3 Motor temperature F11.38...
  • Page 30 FR200F series Special Purpose Inverter “multi-step frequency 15” Hundreds place:power loss memory 0: Memory disabled on power loss 1: Memory enabled on power loss Thousands place: unit of simple PLC running time 0: Second (s) 1: Minute (min) F12.18 Running time of step 0 0.0s(h)
  • Page 31 FR200F series Special Purpose Inverter Acceleration/deceleration △ F12.44 time of simple PLC 0～3 reference 10 Acceleration/deceleration △ F12.45 timeof simple PLC 0～3 reference 11 Acceleration/deceleration F12.46 time of simple PLC △ 0～3 reference 12 Acceleration/deceleration F12.47 time of simple PLC △...
  • Page 32 FR200F series Special Purpose Inverter output △ F13.08 Proportional gain Kp1 0.0～100.0 F13.09 Integration time Ti1 0.10s △ 0.01～10.00s F13.10 Differential time Td1 0.000s △ 0.000～10.000s F13.11 Proportional gain Kp2 △ 0.0～100.0 △ F13.12 Integration time Ti2 0.01～10.00s 0.10s △...
  • Page 33 FR200F series Special Purpose Inverter 0: Report Err 1: Ramp to stop F13.27 PID UP/DOWN speed 0.0% △ 0.0～100.0% (0.0%invalid) Upper limit of 0.1～100.0% F13.28 100.0% × PID feedback loss 0.0%: Not judging feedback loss Detection time for upper F13.29 limit of 0.0～30.0s...
  • Page 34 FR200F series Special Purpose Inverter 4:57600bps 5:115200bps No check, data format (1-8-N-2) for 1: Even parity check, data format (1-8-E-1) for RTU F15.01 Data format × 2: Odd Parity check, data format (1-8-O-1) for RTU 3: No check, data format(1-8-N-1) for RTU F15.02...
  • Page 35 FR200F series Special Purpose Inverter Coefficient for speed F16.11 0.00~100.00 1.00 △ display Coefficient for power F16.12 0.0~300.0% 100.0% △ display Display error between △ F16.13 0.00Hz~5.00Hz 0.1Hz U00.00 and U00.01 Group F17 User-defined Display Parameters User-defined Display F17.00 00.00～49.99 00.03...
  • Page 36 FR200F series Special Purpose Inverter User-defined Display F17.25 13.08 △ 00.00～49.99 Parameter 25 User-defined Display F17.26 00.00～49.99 13.09 △ Parameter 26 User-defined Display △ F17.27 00.00～49.99 00.00 Parameter 27 User-defined Display F17.28 00.00 △ 00.00～49.99 Parameter 28 User-defined Display △...
  • Page 37 FR200F series Special Purpose Inverter encoder Monitoring of encoder line U00.34 0～65535 ⊙ number U00.35 Power consumption 0kWh 0～65535kWh ⊙ Group U01 Fault Record 0: No fault Err01:Accel overcurrent Err02:Decel overcurrent Err03:Constant-speed overcurrent Err04:Accel overvoltage Err05:Decel overvoltage Err06:Constant-speed overvoltage Err07:Bus undervoltage...
  • Page 38 FR200F series Special Purpose Inverter occurred Output current when U01.07 0.0A 0.0～3000.0A ⊙ previous fault occurred Bus voltage when U01.08 0～1200V ⊙ previous fault occurred Cumulative running time U01.09 when previous fault 0～65535h ⊙ occurred Before-previous fault U01.10 Same as U01.00 ⊙...
  • Page 39 FR200F series Special Purpose Inverter 4008H H00.08 Multi-steps 7 0.00～600.00Hz 0.00Hz △ 4009H H00.09 Multi-steps 8 0.00Hz 0.00～600.00Hz △ 400AH H00.10 Multi-steps 9 0.00Hz 0.00～600.00Hz △ 400BH H00.11 Multi-steps 10 0.00Hz 0.00～600.00Hz △ 400CH H00.12 Multi-steps 11 0.00～600.00Hz 0.00Hz △...

  • Page 40: H00 Textile-Specific Function Group Explaination

    FR200F series Special Purpose Inverter Ten’s place: interrupt operation, and then start the selection 0: continue from stop step(restart moment) 1: continue from stop step and moment 2: re-operation starts from 0 step Hundred’s place: power-off memory selection 0: power-off no...
  • Page 41 FR200F series Special Purpose Inverter H00.03 Multi-steps 2 0.00～600.00Hz 0.00Hz △ H00.04 Multi-steps 3 0.00Hz 0.00～600.00Hz △ H00.05 Multi-steps 4 0.00Hz 0.00～600.00Hz △ H00.06 Multi-steps 5 0.00Hz 0.00～600.00Hz △ H00.07 Multi-steps 6 0.00～600.00Hz 0.00Hz △ H00.08 Multi-steps 7 0.00～600.00Hz 0.00Hz △...
  • Page 42 FR200F series Special Purpose Inverter Ten’s place: interrupt operation, and then start the selection 0: continue from stop step(restart moment) 1: continue from stop step and moment 2: re-operation starts from 0 step Hundred’s place: Power-off memory selection 0: power-off no memory 1: power-off memory Thousand’s place: Simple PLC...
  • Page 43 FR200F series Special Purpose Inverter Output Frequency(Hz) 50Hz Fault Power down T3.2 T3.1 T3=T3.1+T3.2 Figure 3-1 Power-off Meomory Function Thousand’s place: Simple PLC running time 0:s (second） 1:min（minute） Set unit of simple PLC running time. Ten thousand’s place: Set length unit 0: 0.1m...
  • Page 44 FR200F series Special Purpose Inverter consuming time is set time. When PLC running finished, inverter stops according to the dece time, running diagram as below: Output Frequency(Hz) 50Hz T3 T4 T5 T6 T8 T9 Figure 3-3 Gradual mode running diagram...
  • Page 45 FR200F series Special Purpose Inverter Average rev ＝Average speed Hz*H00.35 0:Calculated based on Roller speed measurement speed × H00.39 1:Calculated based on pulse input(DI7) H00.40 Roller diameter 0.0~6000.0mm 50.0mm △ H00.41 Roller per revolution 0~100 △ H00.42 Current line speed 0.0~6000.0m/min...

  • Page 46: Chapter 4 Maintenance And Troubleshooting

    FR200F series Special Purpose Inverter Chapter 4 Maintenance and Troubleshooting FR200F series inverter provide a number of warning information and protection, when a fault occurs, the protective function actions, the inverter will stop output, inverter fault relay contact actions, and the inverter displays fault code on its display panel. Before asking for service, user can do the self-examination tips according to this section, analyze fault reason, and find solutions.
  • Page 47 FR200F series Special Purpose Inverter 4: The braking unit and braking 4: Install the braking unit and resistor are not installed. braking resistor. 1: Adjust the voltage to normal Constant-s 1: The input voltage is too high range. Err06 peed...
  • Page 48 FR200F series Special Purpose Inverter small power class. power class. External 1: External fault signal is input Err13 Input fault Reset running via DI. protection 1: The ambient temperature is too high. 1: Lower the ambient 2: The air filter is blocked.
  • Page 49 FR200F series Special Purpose Inverter Check that the load is Load The AC drive running current is Err25 disconnected or the setting becoming 0 lower than F11.22 F11-22 and F11-23 is correct. 1: The load is too heavy or 1: Reduce the load and check...

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