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Frecon FR100 Series Manual

Frequency inverter
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Thank you for choosing FREQUENCY developed and produced FR100
SERIES FREQUENCY INVERTER.
FR100 Series multifunction compact inverter is a compact, feature-rich, and highly price-
competitive models.Particularly suitable for electronic equipment, food packaging, woodworking,
treadmills and other small power transmission applications. This user manual presents a detailed
description of FR100 series multifunction compact inverter product characterization, structural features,
parameter setting, operation and commissioning, maintenance inspection, and other contents. Make
sure to carefully read the safety precautions before application, and use this product on the premise that
personnel and equipment safety is ensured.
◆To illustrate the details of some of the products ，in this manual have outer casing or safety
shields be removed picture .When using this product, please be sure to install a good outer
casing or covering, and in accordance with the contents of the manual operation.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel 7802887800.
◆The company's other products please visit our we
FR100 SERIES FREQUENCY INVERTER
Preface
IMPORTANT NOTES
frequencyautomationsolution@gmail.com
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  • Page 1 Thank you for choosing FREQUENCY developed and produced FR100 SERIES FREQUENCY INVERTER. FR100 Series multifunction compact inverter is a compact, feature-rich, and highly price- competitive models.Particularly suitable for electronic equipment, food packaging, woodworking, treadmills and other small power transmission applications. This user manual presents a detailed description of FR100 series multifunction compact inverter product characterization, structural features, parameter setting, operation and commissioning, maintenance inspection, and other contents.
  • Page 2 FR100 SERIES FREQUENCY INVERTER - 2 -...

  • Page 3: Table Of Contents

    FR100 SERIES FREQUENCY INVERTER Table of Contents Preface................................- 1 - Table of Contents............................- 3 - Chapter 1 Safety Precautions........................- 5 - 1.1 Safety Considerations........................... - 5 - 1.2 Precautions............................. - 7 - Chapter 2 Product Information........................- 9 - 2.1 Nameplate information.........................
  • Page 4 FR100 SERIES FREQUENCY INVERTER Group F14 Swing Frequency, Fixed Length,Count and Wakeup ............. - 85 - Group F15 Communication Parameters....................- 88 - Group F16 Keys and Display of Keypad Parameters................. - 89 - Group U00 Status Monitoring........................- 89 - Group U01 Fault Record...........................

  • Page 5: Chapter 1 Safety Precautions

    FR100 SERIES FREQUENCY INVERTER Chapter 1 Safety Precautions Safety Precautions Safety signs in this manual: DANGER: indicates the situation in which the failure to follow operating requirements may result in fire or serious personal injury or even death. CAUTION : indicates the situation in which the failure to follow operating requirements may cause moderate or slight injury and damage to equipment.
  • Page 6 FR100 SERIES FREQUENCY INVERTER V/T2、W/T3) of the AC drive. Pay attention to the marks of the wiring terminals and ensure correct wiring. Failure to comply will result in damage to the AC drive. ◆Install braking resistors at terminals (+)and PB only. Failure to comply may result in equipment damage.

  • Page 7: Precautions

    FR100 SERIES FREQUENCY INVERTER 1.2 Precautions 1.2.1 Motor Insulation Inspection When the motor is used for the first time or when the motor is reused after being kept, or when periodical inspection is performed, insulation inspection shall be conducted with motor so as to avoid damaging the inverter because of the insulation failure of the motor windings.
  • Page 8 FR100 SERIES FREQUENCY INVERTER The standard parameters of the adaptable motor have been configured inside the AC drive. It is still necessary to perform motor auto-tuning or modify the default values based on actual conditions. Otherwise, the running result and protection performance will be affected.

  • Page 9: Chapter 2 Product Information

    FR100 SERIES FREQUENCY INVERTER Chapter 2 Product Information 2.1 Nameplate information FREQUENCY AUTOMATION SOLUTION Fig.2-1 Nameplate information Model Explanation Model show on product nameplate contains information below Fig.2-2 Model Explanation - 9 -...

  • Page 10: Information Of Fr100 Product Model

    FR100 SERIES FREQUENCY INVERTER 2.2 Information of FR100 Product Model Table 2-1 FR100 Product model and technical data Power Rated Input Rated output Applicable motor Model No. capacity current current Single-Phase：220V，50/60Hz Range：-15%～+30% FR100-2S-0.2B 0.18、0.2、0.25 0.25 FR100-2S-0.4B 0.37、0.4 FR100-2S-0.7B 0.75 FR100-2S-1.5B 15.7...
  • Page 11 FR100 SERIES FREQUENCY INVERTER fluctuation Torque < 10ms (sensor-less vector control 1 ) response Starting 0.5Hz: 180% (V/f control, sensor-less vector control 1) torque Carrier 0.7kHz～16kHz frequency Overload G Model：150% Rated Current 60s,180% Rated Current capability 10s,200% Rated Current 1s.

  • Page 12: Parts Drawing

    FR100 SERIES FREQUENCY INVERTER Timing control、 fixed length control、count function. Three faults recorded. Over excitation brake、overvoltage stall protection programmable、under voltage stall protection programmable、restart upon power loss. Four kinds of Accel/Decel time. Motor thermal protection. Flexible fan control. Process PID control、simple PLC、16-step speed control programmable.

  • Page 13: External Dimensions Of Keypad

    FR100 SERIES FREQUENCY INVERTER 2.5 External Dimensions of Keypad Fig 2-4 Keyboard size diagram External keyboard installation： If the keyboard need to be installed externally,Punch one hole as shown in fig 2-5; Install the keyboard in the panel as shown in fig. Disassemble keypad by pressing keypad buckle with a slotted screwdriver on the back of the panel (Refer to A in the Figure).
  • Page 14 FR100 SERIES FREQUENCY INVERTER Table 2-3 Configuration, mounting dimensions and weight External and installation dimensions（mm） Model Install Install （Kg） Hole Hole Single-Phase ：220V，50/60Hz FR100-2S-0.2B 151.5 110.8 FR100-2S-0.4B FR100-2S-0.7B FR100-2S-1.5B 121.8 140.5 FR100-2S-2.2B 3-Phase ：220V，50/60Hz FR100-2T-0.2B 151.5 110.8 FR100-2T-0.4B FR100-2T-0.7B FR100-2T-1.5B 121.8...

  • Page 15: Chapter 3 Installation And Wiring

    FR100 SERIES FREQUENCY INVERTER Chapter 3 Installation and Wiring 3.1 Installation Environment 1） Ambient temperature in the range of -10℃～50℃. 2）Drive should be installed on surface of flame retardant object, with adequate surrounding space for heat dissipation. 3） Installation should be performed where vibration is less than 5.9m/s2 (0.6g). 4 ）...

  • Page 16: Remove & Mount Keypad And Cover

    FR100 SERIES FREQUENCY INVERTER or remove the inverter as figure 3-2(c), please press the buckle release key of DIN rail when installing or removing the inverter. （a） （b） （c） Four-hole fixation Three-hole fixation DIN Slot Rail fixation Fig3-2 Fixation Do not take the sunken screws as shown in the picture.

  • Page 17: Dust Cover Installation And Removal（Optional Accessories

    FR100 SERIES FREQUENCY INVERTER （c）Disassembly of Terminal Cover （d）Assemble of Terminal Cover Fig.3-3 Remove & Mount Keypad and Cover 3.5 Dust cover installation and removal（Optional accessories） a. Install dust cover：The dust cover shown in Fig3-4 parallel to the housing assembly（No cock around is installed）.
  • Page 18 FR100 SERIES FREQUENCY INVERTER Table 3-1 Instructions of peripheral devices Picture Device Instructions Cable Transmitting electrical signals. Purpose: disconnect power supply and protect the equipments in case of abnormal overcorrect occurs Type selection: breaking current of circuit breaker is Circuit defined to be 1.5～2 times the rated current of the...

  • Page 19: Wiring Way

    FR100 SERIES FREQUENCY INVERTER 3.7 Wiring way 3.7.1Single-phase 220V inverter typical wiring diagram Fig.3-6 Single-phase 220V Inverter wiring diagram Remarks: ○ 1）◎refers to main circuit terminals.， refers to control circuit terminals. 2）User selects braking resistor based on real needs，Please refer to the braking resistor Selection Guide.

  • Page 20: Terminal Configuration

    FR100 SERIES FREQUENCY INVERTER Remarks: ○ 1）◎refers to main circuit terminals.， refers to control circuit terminals. 2）User selects braking resistor based on real needs，Please refer to the braking resistor Selection Guide. 3.7.3 Three-phase 380V inverter typical wiring diagram Fig.3-8Three-phase 380V Inverter wiring diagram 3.8 Terminal Configuration...
  • Page 21 FR100 SERIES FREQUENCY INVERTER Table 3-5 main circuit terminal functions Terminal marks Designation and function of terminals. AC power input terminal, connects to three-phase 380V or 220V AC power (For the machine with single-phase 220V: L1、 L1、L2、L3 L2 connect to single-phase 220V AC power, L3 terminal left...
  • Page 22 FR100 SERIES FREQUENCY INVERTER Table 3-4 FR100 Description of control circuit terminals Type Terminal Name Function Description Provide +10 V power supply to external unit. External +10 V Generally, it provides power supply to +10V-GND power supply external potentiometer with resistance range of 1–5 kΩ.
  • Page 23 FR100 SERIES FREQUENCY INVERTER analog input signal to an external power supply，AI1 Terminal wiring as shown in Fig 3-12（a）.When the input analog voltage signal is potentiometer，AI1 Terminal wiring as shown in Fig 3-12（b）. （a） Fig.3-12 Analog input terminal wiring diagram 2）Instructions of Digital Input/output Terminals...
  • Page 24 4）Wiring instruction of relay output terminal Control boards of FR100 series drives are provided with one programmable relay dry contact outputs. Relay contacts are R1A/R1B/R1C, whose R1Band R1C are normally closed while R1A and R1C are normally open.

  • Page 25: Emi Solutions

    FR100 SERIES FREQUENCY INVERTER 3.9 EMI Solutions Due to its working principle, the drive will inevitably produce certain noise that may influence and disturb other equipment. Moreover, since the internal weak electric signal of drive is also susceptible to the interference of drive itself and other equipment, EMI problems shall be inevitable. In order to reduce...
  • Page 26 FR100 SERIES FREQUENCY INVERTER equipment via ground loop. Such a leakage current may result in malfunction of RCD and other equipment. The higher the carrier frequency of drive is, the bigger the ground leakage current would be. The longer the motor cables and the bigger the parasitic capacitances are, the bigger the ground leakage current would be.

  • Page 27: Chapter 4 Operation And Display

    FR100 SERIES FREQUENCY INVERTER Chapter 4 Operation and display 4.1 Introduction of Keypad As a human-machine interface, you can modify the parameters, monitor the working status and start or stop the inverter by operating the keypad. Its appearance and function area as shown in the following figure：...
  • Page 28 FR100 SERIES FREQUENCY INVERTER 4.1.2 Keypad Indicators There are 8 Indicators on the keypad, whose descriptions are as shown in Table 4-2. Table 4-2 Description of indicators Indicator Name Meaning ON: currently displayed parameter is Frequency frequency Voltage ON：currently displayed parameter is voltage...

  • Page 29: Viewing And Modifying Function Codes

    FR100 SERIES FREQUENCY INVERTER 4.1.4 Message status A message appears when the state of completion of certain operations. Prompt message characters and their meanings are specified in Table 4-4. Table 4-4 Prompt characters Prompt symbol Meaning Prompt symbol Meaning Motor parameter Err.00～Err.99...

  • Page 30: Viewing Status Parameters

    FR100 SERIES FREQUENCY INVERTER 4.3 Viewing Status Parameters There are stop state parameters and running state parameters. It has 4 status parameters in the stop or running state .You can press “>>” on the keypad to display status parameters. Which parameters are displayed is determined by the values of F16.03～F16.06 （...

  • Page 31: Chapter 5 List Of Parameter

    FR100 SERIES FREQUENCY INVERTER Chapter 5 List of Parameter Group F00～F16 are standard function parameters. Group U00 is status monitoring parameters. Group U01 is fault record parameters. The symbols in the function code table are described as follows: "△ " means the value of this parameter can be modified in stop and running status of drive;...

  • Page 32: Standard Function Parameters

    FR100 SERIES FREQUENCY INVERTER 5.1 Standard Function Parameters Table 5-1 Standard Function Parameters Param. Parameter Name Setting Range Default Attr Group F00: System Parameters Setting of User F00.00 0～65535 × Password 0: All parameter programmable F00.02 Parameter Protection 1: Only F00.02 and this ×...

  • Page 33: Group F00 Frequency Command

    FR100 SERIES FREQUENCY INVERTER F00.16 Output voltage 5.0～100.0% 100.0% × 0: Disabled 1: Enabled 2: AVR is disabled if the DC bus voltage > the rated F00.17 × voltage of DC bus, and it will be enabled if the DC bus voltage≤the rated voltage of DC...

  • Page 34: Group F03 Accel/Decel Parameters

    FR100 SERIES FREQUENCY INVERTER Range of auxiliary 0: Relative to maximum frequency F01.05 × frequency 1: Relative to master frequency Coeff of auxiliary △ F01.06 0.0～150.0% 100.0% frequency △ F01.07 Jog frequency 0.00～Fmax 5.00Hz F01.08 Maximum frequency 20.00～600.00Hz 50.00Hz ×...

  • Page 35: Group F04 Digital Input

    FR100 SERIES FREQUENCY INVERTER △ F03.01 Decel time 1 0.0～6000.0s 15.0s △ F03.02 Accel time 2 0.0～6000.0s 15.0s △ F03.03 Decel time 2 0.0～6000.0s 15.0s △ F03.04 Accel time 3 15.0s 0.0～6000.0s △ F03.05 Decel time 3 0.0～6000.0s 15.0s △...

  • Page 36: Group F05 Digital Output

    FR100 SERIES FREQUENCY INVERTER 28: Swing frequency reset(output the central frequency) 29: Run command switched to keypad contro 30: Run command switched to terminal control 31: Run command switched to communication control 32: Count input 33: Count clear 34: Length count...

  • Page 37: Group F06 Analog And Pulse Input

    FR100 SERIES FREQUENCY INVERTER 7: Upper limit frequency attained 8: Lower limit frequency attained 9: Frequency attained 10: Inverter is ready to work 11: Drive (motor) overloaded alarm 12: Inverter overheat warning 13: Current running time attained 14: Accumulative power-on time...

  • Page 38: Group F07 Analog And Pulse Output

    FR100 SERIES FREQUENCY INVERTER AI1～100.0% Set value corresponding △ F06.07 to maximum input of -100.0～100.0% 100.0% curve AI1 Minimum input of curve 0.0%～input of inflection point1 of △ F06.08 0.0% curve AI2 Set value corresponding △ F06.09 to minimum input of -100.0～100.0%...

  • Page 39: Group F08 Parameters Of Motor 1

    FR100 SERIES FREQUENCY INVERTER 5: Output power 6: Bus voltage 7：+10V 8: keypad potentiometer 9:AI1 10:AI2 11:AI3 12:HI 13: Reserved △ F07.03 AO1 offset -100.0～100.0% 0.0% △ F07.04 AO1 gain -2.000～2.000 1.000 △ F07.05 AO1 filtering time 0.000～10.000s 0.000s Group F08 Parameters of Motor 1 Model F08.01...

  • Page 40: Group F11 Protection Parameters

    FR100 SERIES FREQUENCY INVERTER 7: V/F complete separation 8: V/F half separation 0.1%–30.0% 0.0% (fixed torque Model △ F09.01 Torque boost boost) defined Cut-off frequency of torque △ F09.02 0.00～Fmax 50.00Hz boost Multi-point V/F frequency △ F09.03 0.00～F09.05 0.00Hz 1(F1) Multi-point V/F voltage 1 △...
  • Page 41 FR100 SERIES FREQUENCY INVERTER Loss (Err09)(Same as unit's place ) Hundred's digit :Power output phase loss(Err10)(Same as unit's place ) Thousand's digit:Motor overload (Err11)(Same as unit's place ) Ten thousand's digit:Inverter overload(Err11)(Same as unit's place ) External equipment fault（Err13) 0: Fault reported and coast to stop...

  • Page 42: Group F12 Multi-Reference And Simple Plc Function

    FR100 SERIES FREQUENCY INVERTER loss Detection time of power F11.23 0.1～60.0s 5.0s × loss Action selection at 0: Disabled F11.24 instantaneous power × failure 1: Enabled Decel time at △ F11.25 instantaneous power 0.0～6000.0s 5.0s failure 0: Disabled F11.26 Rapid current limit ×...
  • Page 43 FR100 SERIES FREQUENCY INVERTER 0: Memory disabled on power loss 1: Memory enabled on power loss Thousands place: unit of simple PLC running time 0: Second (s) 1: Minute (min) △ F12.18 Running time of step 0 0.0～6000.0s(h) 0.0s(h) △...

  • Page 44: Group F13 Process Pid

    FR100 SERIES FREQUENCY INVERTER Acceleration/deceleration △ F12.45 timeof simple PLC 0～3 reference 11 Acceleration/deceleration △ F12.46 time of simple PLC 0～3 reference 12 Acceleration/deceleration △ F12.47 time of simple PLC 0～3 reference 13 Acceleration/deceleration △ F12.48 time of simple PLC 0～3...

  • Page 45: Group F14 Swing Frequency, Fixed Length,Count And Wakeup

    FR100 SERIES FREQUENCY INVERTER PID feedback loss 0.0%: Not judging feedback loss Detection time of F13.25 0.0～30.0s 1.0s × PID feedback loss 0: No PID operation at stop F13.26 PID operation at stop × 1: PID operation at stop Group F14: Swing Frequency, Fixed Length , Wakeup and Count...

  • Page 46: Group U00 Status Monitoring

    FR100 SERIES FREQUENCY INVERTER 1: Jog 2: Forward/reverse switchover 3: Run command sources shifted 0: STOP/RST key valid only when Function of STOP/RST under keypad control F16.01 × 1: STOP/RST key valid under any run command source 0: Not locked...

  • Page 47: Group U01 Fault Record

    FR100 SERIES FREQUENCY INVERTER ⊙ U00.19 HI input 0.00～100.00kHz 0.00kHz ⊙ U00.20 AO1 output 0.0～100.0% 0.0% ⊙ U00.23 Temperature of inverter -40.0℃～120.0℃ 0.0℃ Accumulative power-on ⊙ U00.24 0～65535min 0min time ⊙ U00.25 Accumulative running time 0～6553.5min 0.0min Cumulative power-on ⊙...
  • Page 48 FR100 SERIES FREQUENCY INVERTER Output current when the ⊙ U01.02 0.0～3000.0A 0.0A latest fault occurred Bus voltage when the ⊙ U01.03 0～1200V latest fault occurred Cumulative running time ⊙ U01.04 when the latest fault 0～65535h occurred ⊙ U01.05 Code of previous fault Same as U01.00...

  • Page 49: Chapter 6 Specification Of Parameters

    FR100 SERIES FREQUENCY INVERTER Chapter 6 Specification of Parameters Group F00 System Parameters F00.00 Setting of user password Range: 0～65535 Default: 0 Setting of password: A non-zero number could be set as a user password by entering this password into F00.00 and pressing ENT key to confirm once, the password setting will take effect as long as there is no operation on keypad within 2 minutes, or cutting the power off and power up again .
  • Page 50 FR100 SERIES FREQUENCY INVERTER F00.12 PWM optimization Range:000～103 Default:000 Unit's place: PWM modulation mode 0: Fixed carrier Carrier of inverter is a fixed value set by F00.12. 1: Random carrier Inverter carrier will vary with output frequency in linear variation. Upper/Lower carrier frequencies are under control of F00.14 and F00.15.
  • Page 51 FR100 SERIES FREQUENCY INVERTER works if the heat sink temperature is higher than 42°C, and stops working if the heat sink temperature is lower than 38°C. F00.19 Factory password Range:0～65535 Default: 0 Factory parameter Default: Model F00.20 Inverter rated power Range:0.20～400kW...
  • Page 52 FR100 SERIES FREQUENCY INVERTER 2: Analog input AI1 AI1 and AI2 are (0～10V) voltage input and (0～20mA) current input programmable. Voltage or current input can be selected through toggle switches AI1 and AI2 on control board. 3: Communication Upper computer is the master frequency command source of the drive through standard RS485 communication interface on the drive.
  • Page 53 FR100 SERIES FREQUENCY INVERTER Note: The final set frequency of FR100 series inverter mainly frequency can be stacked by keypad UP/DOWN button or the function of UP/DOWN terminal, while no such a function for the final setted frequency of auxiliary frequency source.
  • Page 54 FR100 SERIES FREQUENCY INVERTER shall not work in low frequency for a long time. Otherwise, motor service lifespan will be shortened due to overheating. 2. Correlation of Fmax, Fup and Fdown: 0.00Hz ≤Fdown ≤Fup≤Fmax ≤600.00Hz Operation when command F01.11 frequency lower than lower Range:0～1...
  • Page 55 FR100 SERIES FREQUENCY INVERTER Fig. 6-4 F02.04 Start mode Range:0～1 Default: 0 0: From start frequency If the DC braking time （ F02.08 ） is set to 0, the AC drive starts to run at the startup frequency(F02.05) and keeps this frequency for a period of time set by F02.06, and then accelerated to command frequency in accordance with the accel method and time..
  • Page 56 FR100 SERIES FREQUENCY INVERTER 0: Ramp to stop Upon the receipt of stop command, drive will gradually decrease output frequency according to the set Decel time, and stop when frequency attains 0. 1: Coast to stop Upon the receipt of stop command, drive will immediately lock the output and the motor will stop with its mechanical inertia.
  • Page 57 FR100 SERIES FREQUENCY INVERTER brake of high-inertia load or the situations that require quick stop. In such a case, it is necessary to select appropriate dynamic brake resistor and break unit. The AC drives equal and below 30kW is provided with a standard built-in brake unit. Built-in brake unit is optional for AC drive 37kW～75kW.
  • Page 58 FR100 SERIES FREQUENCY INVERTER Figure 6-6 Frequency switchover point F03.13 between acceleration time 1 and Range:0.00～Fmax Default:0.00Hz acceleration time 2 Frequency switchover point F03.14 between deceleration time 1 and Range:0.00～Fmax Default:0.00Hz deceleration time 2 This function is valid when motor 1 is selected and acceleration/deceleration time switchover is not performed by means of DI terminal.
  • Page 59 FR100 SERIES FREQUENCY INVERTER Group F04 Digital Input F04.00 Function of terminal Range:0～99 Default:1 F04.01 Function of terminal Range:0～99 Default:2 F04.02 Function of terminal Range:0～99 Default:7 F04.03 Function of terminal Range:0～99 Default:13 F04.06 Function of terminal Range:0～99 Default:0 Value Function...
  • Page 60 FR100 SERIES FREQUENCY INVERTER When "Accel/Decel disabled" terminal is enabled, the drive Acceleration/Decele maintains the present output frequency and no longer ration responds to the change of command frequency. But it will prohibited still perform ramp-down stop when receiving stop command.
  • Page 61 FR100 SERIES FREQUENCY INVERTER The current length value will be memorized on power loss. Used with "length count" terminal, to clear the length Length clear calculated. When inverter is in the process of ramp-to-stop, and running frequency < DC brake frequency (Set by F02.13) at stop, if the...
  • Page 62 FR100 SERIES FREQUENCY INVERTER Table 2 State combinations of two terminals for acceleration/deceleration time selection Acceleration/Deceler Acceleration/Deceler Acceleration/Deceleratio Corresponding ation time ation time n Time Selection Parameters determinant 2 determinant 1 Acceleration/Deceleratio F03.00、F03.01 n time 1 Acceleration/Deceleratio F03.02、F03.03 n time 2 Acceleration/Deceleratio F03.04、F03.05...
  • Page 63 FR100 SERIES FREQUENCY INVERTER 0: Two-line mode 1 It is the most commonly used two-line mode, in which the forward/reverse rotation of the motor is decided by DI1 and DI2. The parameters are set as below: Function Code Parameter Name...
  • Page 64 FR100 SERIES FREQUENCY INVERTER Figure 6-10 setting of three-line mode 1 As shown in the preceding figure, if SB1 is ON, the AC drive instructs forward rotation when SB2 is pressed to be ON and instructs reverse rotation when SB3 is pressed to be ON. The AC drives stops immediately after SB1 becomes OFF.
  • Page 65 FR100 SERIES FREQUENCY INVERTER 0: Clear Terminal UP/DOWN frequency adjustment value is cleared when the drive stops. 1: Holding Terminal UP/DOWN frequency adjustment value is maintained when the drive stops. Ten's digit: action on power loss 0: Clear Terminal UP/DOWN frequency adjustment value is cleared in case of power loss.
  • Page 66 FR100 SERIES FREQUENCY INVERTER Accumulative When accumulative power-on time attains the value of power-on time F05.15, corresponding terminal outputs ON. Accumulative attained power-on time is maintained when stop. When accumulative running time attains the value of Accumulative running F05.16, corresponding terminal outputs ON. Accumulative time attained running time is maintained when stop.
  • Page 67 FR100 SERIES FREQUENCY INVERTER Fig. 6-13 F05.10 FDT1 upper bound Range:0.00～Fmax Default:30.00Hz F05.11 FDT1 lower bound Range:0.00～Fmax Default:30.00Hz These parameters should be set with digital output terminals "FDT1" and "FDT2". Take FDT1 for example, the drive outputs ON signal when output frequency exceeds upper bound of FDT1 and will not output OFF signal unless output frequency drops to below lower bound of FDT1.
  • Page 68 FR100 SERIES FREQUENCY INVERTER Set value corresponding F06.01 to minimum input of curve Default:0.0% Range:-100.0～100.0% Range:Minimum input of Input of inflection point F06.02 curve AI1～Input of inflection Default:25.0% 1 of curve AI1 point 2 of curve AI1 Set value corresponding F06.03...
  • Page 69 FR100 SERIES FREQUENCY INVERTER Figure 6-15 (1) Figure 6-15 (2) Range:0.0%～input of F06.08 Minimum input of curve AI2 Default:0.0% inflection point1 of curve AI2 Set value corresponding to F06.09 Range:-100.0～100.0% Default:0.0% minimum input of curve AI2 Range:Minimum input of Input of inflection point F06.10...
  • Page 70 FR100 SERIES FREQUENCY INVERTER Curve AI2 defined as AI1. Minimum input of curve Range:0.0～Maximum input of F06.24 Default:0.0% keypad potentiometer curve keypad potentiometer Set value corresponding to F06.25 minimum input of curve Range:-100.0～100.0% Default:0.0% keypad potentiometer Maximum input of curve Range: Minimum input of curve F06.26...
  • Page 71 FR100 SERIES FREQUENCY INVERTER F06.36 defines the filtering time of pulse input terminals DI7/HI. Long filtering time results in strong immunity from interference but slow response, while short filtering time brings rapid response but weak immunity from interference. Group F07 Analog and Pulse Output F07.00...
  • Page 72 FR100 SERIES FREQUENCY INVERTER Stator resistance R1 of F08.08 Range:0.001～65.535Ω Default: Model defined async motor 1 Rotor resistance R2 of F08.09 Range:0.001～65.535Ω Default: Model defined async motor 1 Leakage inductance L1 of F08.10 Range:0.001～65.535mH Default: Model defined async motor 1 Mutual inductance L2 of F08.11...
  • Page 73 FR100 SERIES FREQUENCY INVERTER Applies to spin drier, centrifuge, industrial washing machine and to other special loads. When drive output frequency is 0, output voltage will be 0, while when output frequency is rated frequency of motor, the output voltage would be rated voltage of motor. What is different is this pattern can set 4 inflection points by F09.03～F09.10.
  • Page 74 FR100 SERIES FREQUENCY INVERTER F09.03 Multi-point V/F frequency 1(F1) Range:0.0～F09.05 Default:0.0Hz F09.04 Multi-point V/F voltage 1(V1) Range:0.0～100.0% Default:0.0% F09.05 Multi-point V/F frequency 2(F2) Range:F09.03～F09.07 Default:0.0Hz F09.06 Multi-point V/F voltage 2(V2) Default:0.0% Range:0.0～100.0% F09.07 Multi-point V/F frequency 3(F3) Range:F09.05～F09.09 Default:0.0Hz F09.08 Multi-point V/F voltage 3(V3) Range:0.0～100.0%...
  • Page 75 FR100 SERIES FREQUENCY INVERTER Group F11 Protection Parameters F11.00 Current limit control Range:0～2 Default:1 F11.01 Current limit Range:100.0～200.0% Default:150.0% Frequency decreasing time (limit F11.02 Range:0.0～6000.0s Default:5.0s current in constant speed operation) F11.03 Current limit mode 2 proportio gain Range:0.1～100.0% Default:3.0% F11.04...
  • Page 76 FR100 SERIES FREQUENCY INVERTER Figure 6-20 F11.05=1: Overvoltage Stall Mode 2 Overvoltage stall mode 2 is applied to the applications which are sensitive to acceleration/ deceleration time. In this mode, the motor frequency is automatically adjusted by DC bus voltage as per the PI parameters set in F11.07 and F11.08.
  • Page 77 FR100 SERIES FREQUENCY INVERTER Unit's place: Module temperature detection disconnection（Err24) 0: Fault reported and coast to stop 1: Stop according to the stop mode 2: Fault reported but continues to run Ten's digit: Load becoming 0 (Err25) (Same as unit's place) Frequency selection for F11.14...
  • Page 78 FR100 SERIES FREQUENCY INVERTER 1: Detect at constant speed only Overload pre-alarm only works during constant-speed running of inverter. Decade: compared object 0: Rated current of motor Compared object is the rated current relative to motor, and display " Arn11" when the alarm is...
  • Page 79 FR100 SERIES FREQUENCY INVERTER F12.03 Reference 3 Range:-100.0～100.0% Default:0.0% F12.04 Reference 4 Range:-100.0～100.0% Default:0.0% F12.05 Reference 5 Range:-100.0～100.0% Default:0.0% F12.06 Reference 6 Default:0.0% Range:-100.0～100.0% F12.07 Reference 7 Range:-100.0～100.0% Default:0.0% F12.08 Reference 8 Range:-100.0～100.0% Default:0.0% F12.09 Reference 9 Range:-100.0～100.0% Default:0.0% F12.10 Reference 10 Default:0.0%...
  • Page 80 FR100 SERIES FREQUENCY INVERTER Fig. 6-22 1: Continue to run with the last frequency after a single cycle After the completion of one cycle, PLC maintains the running frequency and direction of the last step. See the figure below: Fig. 6-23...
  • Page 81 FR100 SERIES FREQUENCY INVERTER The drive saves PLC running status on power loss, including the running step, running frequency and finished running time at the moment of power loss. After the next power up, the running will be continued in accordance with the memorized status.
  • Page 82 FR100 SERIES FREQUENCY INVERTER Every segment of simple PLC has four kinds of acceler-deceleration time for choice. Group F13 Process PID The purpose of process PID control is to make feedback value consistent with the set value. PID control diagram is as shown in Fig. 6-25.
  • Page 83 FR100 SERIES FREQUENCY INVERTER F13.04 PID adjustment direction terminal Adjustment Positive Negative Negative Positive Positive adjustment: When feedback signal is smaller than PID setting, output frequency of the drive will rise to reach PID balance. When feedback signal is bigger than PID setting, output frequency of the drive will drop to reach PID balance.
  • Page 84 FR100 SERIES FREQUENCY INVERTER 0: No PID operation at stop 1: PID operation at stop It is used to select whether to continue PID operation in the state of stop. Generally, the PID operation stops when the AC drives stops.
  • Page 85 FR100 SERIES FREQUENCY INVERTER The length information is collected by DI terminals. U00.27 (Actual length) is calculated by dividing the number of pulses collected by the DI terminal by F14.06 (Number of pulses each meter). When the actual length U00.27 exceeds the set length in F14.05, the DO terminal allocated with function (Length reached) becomes ON.During the fixed length control, the length reset operation can...
  • Page 86 FR100 SERIES FREQUENCY INVERTER Figure 6-28 ATTENTION: Actual count value can be cleared through digital input terminal "count clear". Actual count value is saved at power loss. Range:Dormant F14.10 Wakeup frequency Default:0.00Hz frequency～Fmax F14.11 Wakeup delay time Range:0.0～6000.0s Default:0.0s Range:0.00～Wakeup F14.12...
  • Page 87 FR100 SERIES FREQUENCY INVERTER F15.04 Response time delay Range:0～200ms Default:1ms Refer to the spacing interval between ending of inverter data receiving and sending response data to upper computer. As modbus protocol required, inverter judge whether ending of a frame of data receiving by judging the minimum spacing interval between two bytes data higher than 3.5 byte time.
  • Page 88 FR100 SERIES FREQUENCY INVERTER setting 3 on stop status LED displayed parameters F16.10 Range:0～99 Default:16 setting 4 on stop status Sets LED displayed parameters on stop status. When a number of parameters are selected to be displayed, skim-through could be realized via key >> on keypad. 0～99 corresponding U00.00 ～...
  • Page 89 FR100 SERIES FREQUENCY INVERTER U00.19 HI input Range: 0.00～100.00kHz Default: 0.00kHz U00.20 AO1 output Range: 0.0～100.0% Default: 0.0% Analog and Pulse Monitoring U00.23 Temperature of inverter Range:-40.0～120.0℃ Default: 0.0℃ Accumulative power-on U00.24 Default: 0min Range:0～65535min time U00.25 Accumulative running time Range:0～65535min...

  • Page 90: Chapter 7 Maintenance And Troubleshooting

    FR100 SERIES FREQUENCY INVERTER Chapter 7 Maintenance and Troubleshooting FR100 inverter provides a number of warning information and protection, when a fault occurs, the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the inverter displays the fault code on the display panel.
  • Page 91 FR100 SERIES FREQUENCY INVERTER 1: The input voltage is too 1: Adjust the voltage to high. normal range. 2: An external force drives the 2: Cancel the external force motor during deceleration. Decel or install the braking resistor. Err05 3: The deceleration time is too...
  • Page 92 FR100 SERIES FREQUENCY INVERTER small power class. higher power class. 1: The load is too heavy or 1: Reduce the load and locked-rotor occurs on the check the motor and Err12 Inverter overload motor. mechanical condition. 2: The AC drive model is of too 2: Select an AC drive of small power class.

  • Page 93: Chapter 8 Maintenance And Inspection

    FR100 SERIES FREQUENCY INVERTER Module temperature The temperature sensor Err24 For technical support detection failure or cable break disconnection Check that the load is The AC drive running current disconnected or the setting Err25 Load becoming 0 is lower than F11.22 F11-22 and F11-23 is correct.
  • Page 94 FR100 SERIES FREQUENCY INVERTER High-temperature, high-altitude environment; Frequent starting and stopping the environment; The presence of AC power or load greater volatility environment; Environment existed large vibration or shock; The existence of environmental dust, metal dust, salt, sulfuric acid, chlorine element;...

  • Page 95: Maintenance

    FR100 SERIES FREQUENCY INVERTER connection and noise, fixed loose. replacement of bad parts. ● Are stained with dirt and dust; ● Clean the operating Semiconduct ● Are there significant changes in or devices environment; ● Replace damaged parts. appearance. ● whether the leaks, discoloration, Electrolytic ●...
  • Page 96 - 95 -...

  • Page 97: Appendix A: Modbus Communication Protocol

    FR100 SERIES FREQUENCY INVERTER （a） Figure 8-1 Remove the fan Fan Installation 1. Clip fan vertically into the fan cover shown as figure 8-2(a); 2. Press elastic buckles of fan lead terminals toward internal down side with fingers shown as figure 8-2(b), meanwhile use a little harder to plug the lead terminal;...

  • Page 98: Physical Interface

    FR100 SERIES FREQUENCY INVERTER inverter 2. Applicable network: Support Modbus protocol, RTU format, with single-master/multi-slave Communication network of RS485 bus. The typical RTU message frame format: Device Function Start Bit Data Stop Bit Address Code T1-T2-T3-T4 8Bit 8Bit n*8Bit 16Bit T1-T2-T3-T4 2.
  • Page 99 FR100 SERIES FREQUENCY INVERTER High byte function code group number, F00～F31, U00, U01, respectively, corresponding to the high byte address is 00H～1FH, 30H, 31H. Low byte of the group function code number, from 0 to 99 corresponding to the low byte address is 00H～63H.
  • Page 100 FR100 SERIES FREQUENCY INVERTER Status word address functional status word 0000H: parameter setting 0001H: slave run 0002H: JOG operation 2100H 0003H: learning run 0004H: Slave parking 0005H: JOG parking 0006H: Fault Status Bit0: 0 are given effective 1 Given negative effective...
  • Page 101 FR100 SERIES FREQUENCY INVERTER ADU Item Byte No. Range Master requests: Address of slave 0～127 Command Code 0x06 Register start address 0x0000～0xFFFF The number of register 0x0000～0xFFFF CRC parity Slave responds : Address of slave The local address Command Code...
  • Page 102 FR100 SERIES FREQUENCY INVERTER Unsigned int crc_value = 0xFFFF; Int i = 0; While (Length--) crc_value ^= *Data++; For (i=0; i<8; i++) If (crc_value & 0x0001) crc_value = (crc_value>>1) ^ 0xa001; Else crc_value = crc_value>>1; Return (crc_value); 7．Error Message Response Inverter will send an error message report when the master sends error data or inverter receives the error data due to the external interference.
  • Page 103 FR100 SERIES FREQUENCY INVERTER To send data: 01 03 30 00 00 01 8B 0A The received data is: 01 03 02 13 88 B5 12 2, No. 01 Drive communication given frequency 30.00Hz, send the data content of 3000.

  • Page 104: Appendix B: Accessories

    FR100 SERIES FREQUENCY INVERTER Appendix B: Accessories B.1 Braking Resistor When the inverter with high inertia loads or need to slow down rapid deceleration，Motor will in the state of power generation, the energy is transferred to the inverter DC link via the inverter bridge,...
  • Page 105 FR100 SERIES FREQUENCY INVERTER Figure B-1 Uploading and downloading module structure diagram The following were introduced by uploading and downloading module to complete the parameter copy and debugging steps Applications 1：Upload and download inverter parameters steps Step 1 ：Installing the uploading and downloading module to the inverter control board UP / DOWNLOAD position（As shown in figure B-2）...
  • Page 106 FR100 SERIES FREQUENCY INVERTER （b）Powered through the USB Figure B- 3 Power to the uploading and downloading module Step 3：Upload parameters, Setting F00.05 = 1, Press the ENT button, When F00.05 value becomes 0, upload an end. Step 4：Download Parameters, Setting F00.05 = 2 or 3, Press the ENT button, When F00.05 value becomes 0, upload an end.

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