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Frecon FR150A Series Manual

Multifunctional compact inverter
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Thank you for choosing FRECON developed and produced FR150A series
multifunctional compact inverter.
FR150A Series multifunction compact inverter is a compact, feature-rich, and highly
price-competitive models. Particularly suitable for electronic equipment, food packaging, woodworking,
treadmills and other small power transmission applications. This user manual presents a detailed
description of FR150A series multifunction compact inverter product characterization, structural
features, parameter setting, operation and commissioning, maintenance inspection, and other
contents. Make sure to carefully read the safety precautions before application, and use this product
on the premise that personnel and equipment safety is ensured.
◆To illustrate the details of some of the products ，in this manual have outer casing or safety
shields be removed picture .When using this product, please be sure to install a good outer
casing or covering, and in accordance with the contents of the manual operation.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel 0755 -33067999.
◆The company's other products please visit our website: .http://www.frecon.com.cn
FR150A Series Multifunctional Compact Inverter
PREFACE
IMPORTANT NOTES
- 1 -

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Summary of Contents for Frecon FR150A Series

  • Page 1 Thank you for choosing FRECON developed and produced FR150A series multifunctional compact inverter. FR150A Series multifunction compact inverter is a compact, feature-rich, and highly price-competitive models. Particularly suitable for electronic equipment, food packaging, woodworking, treadmills and other small power transmission applications. This user manual presents a detailed...

  • Page 2: Table Of Contents

    FR150A Series Multifunctional Compact Inverter TABLE OF CONTENTS PREFACE ...............................- 1 - TABLE OF CONTENTS ........................- 2 - CHAPTER 1 PRODUCT INFORMATION .................... - 3 - 1.1 N ......................- 3 - AMEPLATE INFORMATION 1.2 I FR150A P ................- 4 -...

  • Page 3: Chapter 1 Product Information

    FR150A Series Multifunctional Compact Inverter Chapter 1 Product Information 1.1 Nameplate information Fig.1-1 Nameplate information Model Explanation Model show on product nameplate contains information below Fig.1-2 Model Explanation - 3 -...

  • Page 4: Information Of Fr150A Product Model

    FR150A Series Multifunctional Compact Inverter 1.2 Information of FR150A Product Model Table 1-1 FR150A Product model and technical data (2S) Rated Power Rated input Rated output output Adaptive motor Model capacity current current(heavy current(light load)A load)A Single phase:220V，50/60Hz Range:-15%～+20% FR150A-2S-0.2B 0.25...

  • Page 5: Technical Features Of Fr150A

    FR150A Series Multifunctional Compact Inverter 1.3 Technical Features of FR150A Table 1-2 Technical features of FR150A Project Specifications Rated input 1-Phase 220V (-15%～+20%) voltage (V） 3-phase 380 V (-15%～+30%) Rated input See table 1-1 Power input current (A） Rated input frequency 50Hz/60Hz，tolerance±5%...
  • Page 6 FR150A Series Multifunctional Compact Inverter Through the built-in PLC or control terminal to achieve up Simple PLC、 to 16 speed running Multi-speed Facilitate the realization of process control loop control Built-in PID system Automatic voltage When the grid voltage changes, can automatically maintain...

  • Page 7: Configuration, Mounting Dimensions And Weight

    FR150A Series Multifunctional Compact Inverter 1.3 Configuration, Mounting Dimensions and Weight ◆FR150A (0.2~22kW) Fig 1-3 FR150A (0.2~22kW) product size diagram ◆FR150A (30~160kW) Fig 1-3 FR150A (30~160kW) product size diagram Table 1-3 Configuration, mounting dimensions and weight External and Install dimensions (mm)
  • Page 8 FR150A Series Multifunctional Compact Inverter External and Install dimensions (mm) Install Install Model. (kg) hole hole FR150A-2S-4.0B FR150A-4T-5.5B FR150A-4T-7.5B FR150A-4T-011B FR150A-4T-015B FR150A-4T-018B FR150A-4T-022B FR150A-4T-030B 11.6 FR150A-4T-037B FR150A-4T-045 14.8 FR150A-4T-055 FR150A-4T-075 17.5 22.8 FR150A-4T-090 17.5 FR150A-4T-110 11.5 FR150A-4T-132 FR150A-4T-160 11.5 - 8 -...

  • Page 9: Chapter 2 Wiring And Terminals

    FR150A Series Multifunctional Compact Inverter Chapter 2 Wiring and Terminals 2.1 Wiring way 2.1.1 Single phase 220V Inverter wiring diagram(＜4.0kW) Fig.2-1 Single phase 220V Inverter wiring diagram(＜4.0kW) Remarks: ○ 1）◎refers to main circuit terminals.， refers to control circuit terminals. 2）User selects braking resistor based on real needs，Please refer to the braking resistor Selection Guide.
  • Page 10 FR150A Series Multifunctional Compact Inverter 2.1.2 Single phase 220V Inverter wiring diagram(≥4.0kW) Fig.2-2 Single phase 220V Inverter wiring diagram(≥4.0kW) - 10 -...
  • Page 11 FR150A Series Multifunctional Compact Inverter 2.1.3 Three-phase 380V inverter typical wiring diagram(＜5.5kW) Fig.2-3 Three-phase 380V Inverter wiring diagram(＜5.5kW) - 11 -...

  • Page 12: Terminal Configuration

    FR150A Series Multifunctional Compact Inverter 2.1.4 Three-phase 380V inverter typical wiring diagram(≥5.5kW) Fig.2-4 Three-phase 380V Inverter wiring diagram(≥5.5kW) 2.2 Terminal Configuration 2.2.1 Main Circuit Terminals ◆ 0.2~2.2kW Main Circuit Terminals (2S) Fig.2-5 0.2~2.2kW main circuit terminals (2S) - 12 -...
  • Page 13 FR150A Series Multifunctional Compact Inverter ◆4.0 kW Main Circuit Terminals (2S): T U V (+) (-) POWER Fig.2-7 4.0kW Main Circuit Terminals (2S) ◆0.7~4.0kW Main Circuit Terminals (4T): Fig.2-8 0.7~4.0kW Main Circuit Terminals (4T) ◆5.5～7.5 kW Main Circuit Terminals (4T):...
  • Page 14 FR150A Series Multifunctional Compact Inverter ◆30～37kW Main Circuit Terminals (4T): (+) (-) Fig.2-11 30～37kW Main Circuit Terminals (4T) ◆45～90kW Main Circuit Terminals (4T): (+) (-) Fig.2-12 45～90kW Main Circuit Terminals (4T) Power Recommended Recommended Terminal Tightening power cablemm lug model width mm torque N.m...
  • Page 15 FR150A Series Multifunctional Compact Inverter ◆160kW Main Circuit Terminals (4T): Fig.2-14 160kW Main Circuit Terminals (4T) Power Recommended Recommended Terminal Tightening power cablemm2 lug model width mm torque N.m 160kW GTNR150-12 Table 2-1 main circuit terminal functions Terminal marks Designation and function of terminals.
  • Page 16 FR150A Series Multifunctional Compact Inverter 2.2.2 Control circuit terminals ◆Three phase 380V control circuit terminals(<5.5kW) or single phase 220V(<4.0kW): 485+ 485- R1A R1B R1C DI7/HI +24V +10V Fig.2-15 Three phase 380V control circuit terminals(<5.5kW) or single phase 220V(<4.0kW) Table 2-2 Description of control circuit terminals...
  • Page 17 FR150A Series Multifunctional Compact Inverter Voltage range:0～24V Open collector Switch output Y1-GND output 1 Current range:0～50mA Normally open Contact driving capacity: R1A-R1C terminal Relay output AC250V，3A，COSØ=0.4. Normally R1B-R1C DC 30V，1A closed terminal Rate: 485+,485- Communication 4800/9600/19200/38400/57600/ Terminals 115200bps Communication Termination resistor is set by the...
  • Page 18 FR150A Series Multifunctional Compact Inverter Impedance: 250 kΩ (voltage input), 250 Ω (current input) Switch input DI1- COM terminals 1 Switch input Maximum input frequency:200Hz DI2- COM terminals 2 Impedance:2.4kΩ Switch input DI3- COM Voltage range for level input:9V～30V terminals 3...

  • Page 19: Chapter 3 Operation And Display

    FR150A Series Multifunctional Compact Inverter Chapter 3 Operation and display 3.1 Introduction of Keypad As a human-machine interface, you can modify the parameters, monitor the working status and start or stop the inverter by operating the keypad. Its appearance and function area as shown in the following figure: Fig.3-1 Keypad...
  • Page 20 FR150A Series Multifunctional Compact Inverter 3.1.2 Keypad Indicators There are 8 Indicators on the keypad, whose descriptions are as shown in Table 3-2. Table 3-2 Description of indicators Indicator Name Meaning ON: currently displayed parameter is Frequency frequency Voltage ON: currently displayed parameter is voltage...

  • Page 21: Viewing And Modifying Function Codes

    FR150A Series Multifunctional Compact Inverter 3.1.4 Message status A message appears when the state of completion of certain operations. Prompt message characters and their meanings are specified in Table 3-4. Table 3-4 Prompt characters Prompt symbol Meaning Prompt symbol Meaning Motor parameter Err00～Err99...

  • Page 22: Viewing Status Parameters

    FR150A Series Multifunctional Compact Inverter 3.3 Viewing Status Parameters There are stop state parameters and running state parameters. It has 4 status parameters in the stop or running state .You can press “>>” on the keypad to display status parameters. Which parameters are displayed is determined by the values of F16.03～F16.06 （Running state parameters 1～4）...
  • Page 23 FR150A Series Multifunctional Compact Inverter Method 1. Setting F00.01=0 to basic menu Method 1. Setting F00.01 to shortcut menu Switch Method 2. Long press when display Method 2. Long Press second level menu, switch to shortcut menu when display second level...

  • Page 24: Chapter 4 List Of Parameter

    FR150A Series Multifunctional Compact Inverter Chapter 4 List of Parameter Group F00～F16 are standard function parameters. Group U00 is status monitoring parameters. Group U01 is fault record parameters. The symbols in the function code table are described as follows: "△ " means the value of this parameter can be modified in stop and running status of drive;...

  • Page 25: Five Led (Digital) Display Indicators

    FR150A Series Multifunctional Compact Inverter 4.1 Five LED (digital) display indicators Fig.4-1 LED indicators 4.2 Standard Function Parameters Table 5-1 Standard Function Parameters Param. Parameter Name Setting Range Default Attr Address Group F00: System Parameters Setting of User F00.00 0～65535 ×...
  • Page 26 FR150A Series Multifunctional Compact Inverter selection 0: analog input 1: switch input Tens place :AI2(same one place Unit's place: PWM modulation mode 0: Fixed carrier 1: Random carrier 2: Derating of fixed carrier 3: Derating of random carrier Ten’s place: PWM modulation...
  • Page 27 FR150A Series Multifunctional Compact Inverter 4: MAX{Master, Auxiliary } 5: MIN {Master, Auxiliary } 6: AI1*( Master + Auxiliary) 7: AI2*( Master +Auxiliary) 0:Master digital setting (F01.02) 1: keypad potentiometer 2: Analog input AI1 3: Communication Master Frequency F01.01 4: Multi-reference ×...
  • Page 28 △ FR150A Series Multifunctional Compact Inverter 0: Forward F02.01 Running direction 0201 1: Reverse 0: Reverse enabled F02.02 Reverse-proof action × 0202 1: Reverse disabled Dead time between F02.03 0.0～6000.0s 0.0s × 0203 forward and reverse Unit’s place: Start Mode...
  • Page 29 FR150A Series Multifunctional Compact Inverter Voltage converters) 280～400V(220V Frequency 350V × converters) 100.0 F02.19 Brake use ratio 5.0～100.0% × 0213 0: No voltage output 0214 F02.20 0Hz output selection × △ 1: Voltage output Auto-start of power-on 0: Invalid 0215 F02.21...
  • Page 30 FR150A Series Multifunctional Compact Inverter selection 09: External fault input 10: Terminal UP 11: Terminal DOWN 12: UP/DOWN (including ∧/∨ key) adjustment clear 13: Multi-step frequency terminal 14: Multi-step frequency terminal 15: Multi-step frequency terminal 16: Multi-step frequency terminal 17: Accel/Decel time determinant...
  • Page 31 FR150A Series Multifunctional Compact Inverter 1: Negative Logic (Terminals are off at 0V/on at 24V) Reserved DI7 Terminal DI7positive/negative F04.14 0: Positive logic × 040E logic 1: Negative Logic 0: Two-wire mode 1 1: Two-wire mode 2 FWD/REV terminal F04.15 2: Three-wire mode 1 ×...
  • Page 32 FR150A Series Multifunctional Compact Inverter 10: Inverter is ready to work 11: Drive (motor) overloaded alarm 12: Inverter overheat warning 13: Current running time attained 14: Accumulative power-on time attained 15: Consecutive running time attained 16: PLC cycle completed 17: Set count value attained...
  • Page 33 FR150A Series Multifunctional Compact Inverter Brake opened △ F05.18 Closed frequency ~30.00Hz 2.50Hz × 0512 frequency F05.19 Brake opened current 0.0~200.0% 0.0% 0513 F05.20 Brake open waiting time 0.00~10.00s 0.00s × 0514 Brake open operating F05.21 0.00~10.00s 0.50s × 0515 time F05.22...
  • Page 34 FR150A Series Multifunctional Compact Inverter △ Set value corresponding 100.0 F06.13 -100.0～100.0% 060D to input of inflection △ point 2 of curve AI2 Input of inflection point A of curve Maximum input of curve 100.0 F06.14 060E AI2～100.0% △ Set value corresponding 100.0...
  • Page 35 FR150A Series Multifunctional Compact Inverter 13: Reserved △ 14:Communication given output △ F07.03 AO1 offset 0.0% 0703 -100.0～100.0% △ F07.04 AO1 gain -2.000～2.000 1.000 0704 F07.05 AO1 filtering time 0.000～10.000s 0.000s 0705 Group F08 Parameters of Motor 1 0: Three phase asynchronous...
  • Page 36 FR150A Series Multifunctional Compact Inverter △ torque boost Multi-point V/F F09.03 0.00～F09.05 0.00Hz 0903 frequency 1(F1) △ Multi-point V/F voltage F09.04 0.0～100.0 0.0% 0904 △ (V1) Multi-point V/F F09.05 F09.03～F09.07 5.00Hz 0905 frequency 2(F2) △ Multi-point V/F voltage F09.06 0.0～100.0 14.0%...
  • Page 37 △ FR150A Series Multifunctional Compact Inverter F10.09 Vector control slip gain 50～200% 100% 0A09 Digital setting of torque 165.0 F10.10 upper limit in speed 80.0～200.0% × 0A0A △ control mode Excitation adjustment F10.11 0.00～10.00 0.50 0A0B △ proportional gain Kp1 Excitation adjustment F10.12...
  • Page 38 △ FR150A Series Multifunctional Compact Inverter Current limit mode 2 F11.04 0.00～10.00s 1.00s 0B04 integral time 0: Overvoltage stall disabled Overvoltage Stall F11.05 1: Overvoltage stall mode 1 × 0B05 Control 2: Overvoltage stall mode 2 480～800V(380V Frequency 700V ×...
  • Page 39 FR150A Series Multifunctional Compact Inverter Unit's place: Module temperature detection disconnection（Err24) 0: Fault reported and coast to stop 1: Stop according to the stop F11.12 Protection action 3 mode 00030 × 0B0C 2: Fault reported but continue Ten's place: Load becoming 0...
  • Page 40 FR150A Series Multifunctional Compact Inverter Detection level of power F11.22 5.0～100.0% 20.0% × 0B16 loss Detection time of power F11.23 0.1～60.0s 5.0s × 0B17 loss 0: Disabled Action selection at 1: Deceleration F11.24 instantaneous power × 0B18 failure 2: Bus voltage constant control △...
  • Page 41 FR150A Series Multifunctional Compact Inverter Unit's place: PLC running mode 0: Stop after a single cycle 1: Continue to run with the last frequency after a single cycle 2: Repeat cycles Ten’s place: started mode 0: Continue to run from the...
  • Page 42 FR150A Series Multifunctional Compact Inverter △ Acceleration/decelerati F12.39 on time of simple PLC 0～3 0C27 reference 5 △ Acceleration/decelerati F12.40 on time of simple PLC 0～3 0C28 reference 6 △ Acceleration/decelerati F12.41 on time of simple PLC 0～3 0C29 reference 7 △...
  • Page 43 FR150A Series Multifunctional Compact Inverter 5: Max{AI1，AI2} 6: Min{AI1，AI2} 7: DI7/HI pulse input 8:AI3 △ 9:(AI1+AI2+AI3)/3 PID setting feedback F13.03 0.0～6000.0 100.0 0D03 range 0: Forward action F13.04 PID action direction × 0D04 △ 1: Reverse action Filtering time of PID F13.05...
  • Page 44 FR150A Series Multifunctional Compact Inverter value of PID feedback loss Unit’s place: PID operation selection when stop 0:Do not operate when stop 1:Operate when stop Ten’s place: output is limited by output frequency 0:No limited 1:limited Hundred’s place: UP/DOWN digital given of PID F13.26...
  • Page 45 FR150A Series Multifunctional Compact Inverter Unit’s place: stop when the length reaches 0: Not stop 1: Stop Ten’s place: length calculation Command when the method F14.07 × 0E07 length attained 0: pulse by pulse 1: Reference maximum frequency 2: Refer to Ai1 channel...
  • Page 46 FR150A Series Multifunctional Compact Inverter 0:The inverter is the slave Master-slave F15.05 × 0F05 Communication Mode 1:The inverter is the master The Master 0: Set frequency F15.06 Communication × 0F06 1: Current running frequency △ Sending Data F15.07 Information return when Range:0～1...
  • Page 47 FR150A Series Multifunctional Compact Inverter △ LED displayed 0～99(correspond U00.00～ F16.06 parameters setting 4 on 1006 U00.99) running status △ LED displayed 0～99(correspond U00.00～ F16.07 parameters setting 1 on 1007 U00.99) stop status △ LED displayed 0～99(correspond U00.00～ F16.08 parameters setting 2 on 1008 U00.99)
  • Page 48 △ FR150A Series Multifunctional Compact Inverter User-defined Display F17.17 00.00～49.99 08.03 1111 △ Parameter 17 User-defined Display F17.18 00.00～49.99 08.04 1112 △ Parameter 18 User-defined Display F17.19 00.00～49.99 08.05 1113 △ Parameter 19 User-defined Display F17.20 00.00～49.99 08.30 1114 △...
  • Page 49 FR150A Series Multifunctional Compact Inverter output Other: The same as function code F05.00 △ : Internal short circuited to Function selection of physics DIx F22.10 virtual VDO4 terminals 160A Other: The same as function output code F05.00 △ : Internal short circuited to...
  • Page 50 FR150A Series Multifunctional Compact Inverter U00.23 Temperature of inverter -40.0℃～120.0℃ 0.0℃ 3017 ⊙ Accumulative power-on U00.24 0～65535min 0min 3018 ⊙ time Accumulative running U00.25 0～6553.5min 0.0min 3019 ⊙ time Cumulative power-on U00.26 0～65535h 301A ⊙ time Cumulative running U00.27 0～65535h 301B ⊙...
  • Page 51 FR150A Series Multifunctional Compact Inverter Err28: EEPROM version is not compatible Err29: reserved Err30: reserved Err41: Overload warning Err42: Pulse feedback disconnection Running frequency U01.01 when the latest fault 0.00～Fup 0.00Hz 3101 ⊙ occurred Output current when U01.02 0.0～3000.0A 0.0A 3102 ⊙...
  • Page 52 FR150A Series Multifunctional Compact Inverter Previous 8 categories U01.20 The same with U01.00 Err00 3114 ⊙ of faults Previous 9 categories U01.21 The same with U01.00 Err00 3115 ⊙ of faults Previous 10 categories U01.22 The same with U01.00 Err00 3116 ⊙...

  • Page 53: Pulse Feedback

    FR150A Series Multifunctional Compact Inverter 4.3 Pulse Feedback Special purpose function 0: Invalid H00.00 × enable 1:Valid Select whether to enable pulse feedback function or not. △ Pulse number per H00.01 1～10000 revolution Set pulse number of per revolution. Then Revolution = (Total pulse)/(H00.01);...

  • Page 54: Chapter 5 Maintenance And Troubleshooting

    FR150A Series Multifunctional Compact Inverter Chapter 5 Maintenance and Troubleshooting FR150A inverter provides a number of warning information and protection, when a fault occurs, the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the inverter displays the fault code on the display panel.
  • Page 55 FR150A Series Multifunctional Compact Inverter 1: The input voltage is too 1: Adjust the voltage to high. normal range. 2: An external force drives the 2: Cancel the external force motor during deceleration. Decel or install the braking resistor. Err05...
  • Page 56 FR150A Series Multifunctional Compact Inverter small power class. higher power class. 1: The load is too heavy or 1: Reduce the load and locked-rotor occurs on the check the motor and Err12 Inverter overload motor. mechanical condition. 2: The AC drive model is of too 2: Select an AC drive of small power class.
  • Page 57 FR150A Series Multifunctional Compact Inverter Module temperature The temperature sensor Err24 For technical support detection failure or cable break disconnection Check that the load is The AC drive running current disconnected or the setting Err25 Load becoming 0 is lower than F11.22 F11-22 and F11-23 is correct.

  • Page 58: Appendix A: Modbus Communication Protocol

    FR150A Series Multifunctional Compact Inverter Appendix A: Modbus Communication Protocol 1. Application Scope 1. Applicable series: FRECON FR series inverter 2. Applicable network: Support Modbus protocol, RTU format, with single-master/multi-slave Communication network of RS485 bus. The typical RTU message frame format:...
  • Page 59 FR150A Series Multifunctional Compact Inverter 4.3 Allocation of Register Addresses name Description High byte function code group number, F00～F31, U00, U01, respectively, corresponding to the high byte address is 00H～1FH, 30H, 31H. Low byte of the group function code number, from 0 to 99 corresponding to the low byte address is 00H～63H.

  • Page 60: Explanation Of Command

    FR150A Series Multifunctional Compact Inverter 4.5 The status and function of the read address Description: (read only) Status word address functional status word 0000H: parameter setting 0001H: slave run 0002H: JOG operation 2100H 0003H: learning run 0004H: Slave parking 0005H: JOG parking...
  • Page 61 FR150A Series Multifunctional Compact Inverter Command code 0x06: Write single function code or control parameter of inverter. ADU Item Byte No. Range Master requests: Address of slave 0～127 Command Code 0x06 Register start address 0x0000～0xFFFF The number of register 0x0000～0xFFFF...
  • Page 62 FR150A Series Multifunctional Compact Inverter unsigned int CRC_Cal_Value (unsigned char *Data, unsigned char Length) unsigned int crc_value = 0xFFFF; Int i = 0; while (Length--) crc_value ^= *Data++; for (i=0; i<8; i++) If (crc_value & 0x0001) crc_value = (crc_value>>1) ^ 0xa001;...
  • Page 63 FR150A Series Multifunctional Compact Inverter 8. Illustration 1, No. 01 reads the output frequency value (U00.00), returned 5000, that 50.00Hz. To send data: 01 03 30 00 00 01 8B 0A The received data is: 01 03 02 13 88 B5 12 2, No.

  • Page 64: Appendix B: Braking Resistor

    FR150A Series Multifunctional Compact Inverter Appendix B: Braking Resistor When deceleration or rapid deceleration in high inertia load, motor will be in the state of power generation, the load power will pass the converter part to inverter DC part lead to the rise of inverter bus voltage, when it is higher than a certain value, inverter will alarm with voltage fault, even damage the power module, so we must configure braking system.

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