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Frecon FR100L-4T-0.7B Manual

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FR100L&FR200L special purpose inverter is designed for wire drawing machine, based on the
core control arithmetic of FR100 or FR200 vector control inverter, combined with the control
requirements of wire drawing machine application. It can be widely used in water tank type wire
drawing host, water tank type winding machine, straight drawing machine and etc. Starting at any
position of lower-limit, point zero or upper limit on tension rod, tracking the speed automatically to keep
balance bar at the middle position, whenever without load, half load, full load, and whatever thick line,
thin line, low speed, high speed, the tension is constant.
When debugging the product, please refer to the commissioning guide in this manual,
maintenance can refer to FR100 or FR200 user manual.
◆To illustrate the details of the products，pictures in this manual based on products with outer
casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.
◆The illustrations this manual for illustration only and may vary with different products you have
ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If you are using have questions, please contact our regional agents or our customer service
center. Customer Service Tel 0755 -33067999.
◆The company's other products please visit our
FR100L&FR200L For Wire drawing machine
Preface

IMPORTANT NOTES

website.http://www.frecon.com.cn
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Summary of Contents for Frecon FR100L-4T-0.7B

  • Page 1 ◆If you are using have questions, please contact our regional agents or our customer service center. Customer Service Tel 0755 -33067999. ◆The company's other products please visit our website.http://www.frecon.com.cn - 1 -...
  • Page 2 Contents Preface..................................- 1 - Contents................................. - 2 - Chapter 1 Product Information........................- 3 - 1.1 Nameplate information..........................- 3 - 1.2 FR100&FR200L Special Purpose Drive Model Selection............... - 3 - 1.3 Dimensions, Installation dimension and Weight................- 4 - Chapter 2 Commissioning guide.........................- 6 - 2.1 Wire&cable winding&unwinding of wire drawing machine diagram..........
  • Page 3 Fig 1-2 Model Explanation 1.2 FR100&FR200L Special Purpose Drive Model Selection Rated Rated Power Model No. Input output Applicable motor capacity current current 3-Phase：380V，50/60Hz Range：-15%～+30% FR100L-4T-0.7B 0.75 FR100L-4T-1.5B FR100L-4T-2.2B FR100L-4T-4.0B 3.7、4 FR200L-4T-4.0B FR200L-4T-5.5B 14.6 FR200L-4T-7.5B 20.5 FR200L-4T-011B FR200L-4T-015B FR200L-4T-018B 38.5...
  • Page 4 FR200L-4T-132 232* * FR200-4T-90G/110P or above is provided with an external-mounted DC reactor in shipment as default 1.3 Dimensions, Installation dimension and Weight a:FR100L 0.75～4.0kW dimensions and wall mounting dimensions Fig 1-3 Wall mounting installation diagram Table 1-2 Configuration, mounting dimensions and weight Dimensions and installation size（mm）...
  • Page 5 FR100L&FR200L For Wire drawing machine Fig 2-6 0.75~15Kw Wall mounting installation diagram Table 1-3 Configuration, mounting dimensions and weight Dimensions and installation size（mm） Weight Installati Model No. （Kg） Aperture FR200L-4T-4.0B FR200L-4T-5.5B FR200L-4T-7.5B FR200L-4T-011B FR200L-4T-015B FR200L-4T-018B FR200L-4T-022B 15.5 FR200L-4T-030B FR200L-4T-037 27.5 FR200L-4T-045 FR200L-4T-055 FR200L-4T-075...
  • Page 6 Chapter 2 Commissioning guide 2.1 Wire & cable winding and unwinding of wire drawing machine diagram It is consisted of host, stretch film, tension rod, winder and winding machines Water tank type wire drawing machine 1 Water tank type wire drawing machine 2 Straight line wire drawing machine 1 Straight line wire drawing machine 2 - 6 -...
  • Page 7 FR100L&FR200L For Wire drawing machine Wiring diagram of inverter for water tank type wire drawing machine 2.2 Terminal configuration 2.2.1 Main Circuit Terminals a: FR200L 0.75～30KW Main Circuit Terminals Fig 2-3 0.75～30kW Main Circuit Terminals diagram Table 2-1 Functions of Inverter Main Circuit Terminals Terminal Label Description AC Power Input Terminal, connected to three-phase 380V...
  • Page 8 Fig 2-4 Control Circuit Terminals Table 2-2 Functions of Inverter Terminals control circuit terminals Terminal Type Terminal Name Description Symbol Output +10V Power Supply, Maximum ＋10V Power Output Current: 10mA. Generally use for +10V-GND Supply power supply of external potentiometer, resistance range of potentiometer: 1～5kΩ...
  • Page 9 FR100L&FR200L For Wire drawing machine Analog Output control board. Impedance required≥10kΩ AO2-GND Terminal 2 Open Collector Voltage Range: 0～24V Y1-COM Output 1 Current Range: 0～50mA Digital Open Collector Apart from Y1 characteristics, Y2 also can Output Output 2or Y2/HO-COM be the channel of high-speed pulse input. high-speed pulse Maximum output frequency: 100kHz.
  • Page 10 Chapter 3 Function Parameters 3.1 Basic Function Parameters Table 3-1 Basic Function Parameters Function Default Attrib Name Descriptions Code Value F00 Group: System Parameters F00.00 User password 0～65535 × 0：Null Factory Reset(Excluding motor parameters） 2:Clear record F00.04 × Default Value Control information of fault 3:ckup user’s...
  • Page 11 FR100L&FR200L For Wire drawing machine 6: Coast to stop 7: Fault reset (RESET) …… 39：line break fault Group F05 Digital Output F05.00 Y1 output function 0: No output × F05.01 Y2 output function 1: Drive is running 2：Inverter fault 3:Frequency-level detection (FDT1) F05.02 Relay 1 output function...
  • Page 12 0: No autotuning 1: Static autotuning of F08.30 Autotuning of motor 1 async motor × 2: Rotary autotuning of async motor Group F09 V/f Control Parameters of Motor 1 0：Linear V/f 1：Multi-stage V/f 2：1.2 次方 V/F 3：1.4 次方 V/F F09.00 V/f curve setting ×...
  • Page 13 FR100L&FR200L For Wire drawing machine 2: Overvoltage stall mode Overvoltage Stall F11.06 120.0～150.0% 130.0% × Voltage Overvoltage Stall F11.07 0.1～100.0% 3.0% △ Mode 2 Proportion Gain Overvoltage Stall F11.08 0.000～1.000s 0.010s △ Mode 2 Integral Time Unit's place: undervoltage Fault reported coast to stop 1: Stop according to the...
  • Page 14 temperature detection disconnection（Err24) Fault reported coast to stop 1: Stop according to the stop mode 2: Fault reported but continue to run Ten's digit: Load becoming 0 (Err25) (Same as unit's place) Hundred's digit:: Reserved Thousand's digit: Reserved thousand's digit: Reserved Current running...
  • Page 15 FR100L&FR200L For Wire drawing machine Group U00 Status Monitoring U00.00 Running frequency 0.00～Fup 0.00Hz ⊙ U00.01 Set frequency 0.00Hz 0.00～Fmax ⊙ U00.02 Output voltage 0～660V 0.0V ⊙ U00.03 Output current 0.0～3000.0A 0.0A ⊙ U00.04 Output power -3000.0～3000.0kW 0.0kW ⊙ Estimated Motor U00.05 0～60000rpm 0rpm...
  • Page 16 Err10：Power output phase loss Err11：Motor overload Err12：Inverter overload Err13：External equipment fault Err14：Module overheat Err15：EEPROM read/write fault Err16：Motor auto-tuning cancelled Err17：Motor auto-tuning fault Err18：Communication overtime error Err19：PID feedback loss Err20：Continuous running time reached Err21：Parameter upload fault Err22：Parameter download fault Err23：Braking unit fault Err24：Module temperature detection disconnection Err25: Load becoming 0...
  • Page 17 FR100L&FR200L For Wire drawing machine fault occurred Output current when U01.12 before-previous fault 0.0～3000.0A 0.0A ⊙ occurred Bus voltage when U01.13 before-previous fault 0～1200V ⊙ occurred Cumulative running time U01.14 when before-previous 0～65535h ⊙ fault occurred Group H00: Special Function Code for wire drawing machine 0 ：...
  • Page 18 range 1 range 2 Roll diameter coefficient Roll diameter coefficient range H00.14 10.0% △ range 2 Roll diameter coefficient Roll diameter coefficient range H00.15 20.0% △ range 3 Roll diameter coefficient Roll diameter coefficient range H00.16 30.0% △ range 4 Roll diameter coefficient Roll diameter coefficient range H00.17...
  • Page 19 FR100L&FR200L For Wire drawing machine machine wire drawing machine 1 ： Winding drive in water tank wire drawing machine 2：Unwinding drive 3:Straight line wire drawing machine 0：0：host drive in water tank wire drawing machine Used in water tank type wire drawing machine host or straight line wire drawing machine host 1：Winding drive in water tank wire drawing machine Used in winding of water tank wire drawing machine or winding of straight line wire drawing machine...
  • Page 20 Setting by input AI1 2：AI2 Setting by input AI2 3：Communication given Setting by the communication 4: HI pulse input Setting by HI pulse input Feedforward frequency H00.08 0.0%~100.0% 100.0% △ digital given When H00.07 set to be 0, H00.08 set the value of Feedforward frequency Winding:300.0 Roll diameter coefficient Unwinding:100.
  • Page 21 FR100L&FR200L For Wire drawing machine between range 3 and 4, adjust with increment 4 between 4 and 5, adjust with increment 5 above range Units ： Wire break determine mode Winding:21 0：Automatic determine Unwinding: 1：External signal H00.23 Wire break control mode ×...
  • Page 22 1:Negative Unwinding: Straight line:1 0：Positive When feedback signal is lower PID given, inverter need to increase output frequency make PID balance When feedback signal is bigger than PID given, inverter need to decrease output frequency to make PID balance 1. Negative When feedback signal is lower than PID given, inverter need to decrease output frequency to make PID balance When feedback signal is bigger than PID given, inverter need to increase output frequency to...
  • Page 23 FR100L&FR200L For Wire drawing machine Chapter 4 Troubleshooting FR100L&FR200L inverter provides a number of warning information and protection, when a fault occurs, the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the inverter displays the fault code on the display panel. Before seeking service user can press the self-examination tips in this section, analyze problems, and identify solutions.
  • Page 24 3: The bus voltage is normal range. abnormal. 3: Contact the agent or 4: The rectifier bridge and Frecon. buffer resistor are faulty. 5: The drive board is faulty. 6: The main control board is faulty. 1: The output circuit is grounded or short circuited.
  • Page 25 FR100L&FR200L For Wire drawing machine small power class. higher power class. 1: The load is too heavy or 1: Reduce the load and locked-rotor occurs on the check the motor and Err12 Inverter overload motor. mechanical condition. 2: The AC drive model is of too 2: Select an AC drive of small power class.
  • Page 26 Module temperature The temperature sensor Err24 For technical support detection failure or cable break disconnection Check that the load is The AC drive running current disconnected or the setting Err25 Load becoming 0 is lower than F11.22 F11-22 and F11-23 is correct.
  • Page 27 FR100L&FR200L For Wire drawing machine Chapter 5 Parameter setting reference 5.1 Parameter setting reference of drive for water tank type wire drawing machine host Function code Parameter Name Recommended setting value Master Frequency 2：AI1 F01.01 Command Source 75.00Hz F01.08 Maximum frequency（Fmax) F01.09 Upper limit frequency (Fup) 55.00Hz...
  • Page 28 5.3 Parameter setting reference of drive for straight line wire drawing machine Function code Parameter Name Recommended setting value 75.00Hz F01.08 Maximum frequency（Fmax) F01.09 Upper limit frequency (Fup) 75.00Hz F02.00 Run command 1: Terminal control (LED on) F02.02 Reverse-proof action 1：Reverse disabled F02.12 Stop mode...

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