Frecon R500D Series Manual
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Frecon R500D Series Manual

Special purpose inverter for elevator
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FR500D series inverter designed special for elevator application. Combined with the control
requirements of elevator application, FR500D is developed for construction elevator, simple
passenger elevator, and elevator machinery.
Please refer to the commissioning guide for the commissioning in the manual
◆To illustrate the details of the products，pictures in this manual based on products with outer
casing or safety cover being removed. When using this product, please be sure to well install
outer casing or covering by the rules, and operating in accordance with the manual contents.
◆The illustrations in this manual are for illustration only and may vary with different products
you have ordered.
◆The company is committed to continuous improvement of products, product features will
continue to upgrade, the information provided is subject to change without notice.
◆If there is any questions when using, please contact our regional agents or our customer
service center:(+86-0755-33067999)
◆For other products, please visit our website.
FR500D Series Special Purpose Inverter for Elevator
Preface
IMPORTANT NOTES
http://www.frecon.com.cn
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Summary of Contents for Frecon R500D Series

  • Page 1 ◆If there is any questions when using, please contact our regional agents or our customer service center:(+86-0755-33067999) ◆For other products, please visit our website. http://www.frecon.com.cn - 1 -...

  • Page 2: Table Of Contents

    FR500D Series Special Purpose Inverter for Elevator Contents Preface ............................- 1 - Contents ............................- 2 - Chapter 1 Product Information ....................- 3 - 1.1 Nameplate ......................... - 3 - 1.2 FR500D series Special Purpose Inverter Model Selection ..........- 4 - 1.3 Product Terminal Configuration ..................

  • Page 3: Chapter 1 Product Information

    FR500D Series Special Purpose Inverter for Elevator Chapter 1 Product Information 1.1 Nameplate Fig.1-1 Nameplate Model Instruction Model numbers on name plate consist of numbers, symbols, and letters, to express its respective series, suitable power type, power level and other information. FR500D-4T-7.5 B Master series code of Brake unit：...

  • Page 4: Fr500D Series Special Purpose Inverter Model Selection

    FR500D Series Special Purpose Inverter for Elevator 1.2 FR500D series Special Purpose Inverter Model Selection Table 1-1 FR500D series model table Rated Power Rated output Applicable motor Model No. capacity Input current Size current 3-Phase：380V，50/60Hz Range：-15%～+30% FR500D-4T-2.2B FR500D-4T-4.0B 3.7,4 FR500D-4T-5.5B 14.6 FR500D-4T-7.5B 20.5...
  • Page 5 FR500D Series Special Purpose Inverter for Elevator ◆22～37KW Main Circuit Terminals (+) (-) Fig.1-5. 22～37kW Main Circuit Terminal Diagram ◆45～75KW Main Circuit Terminals (+) (-) Fig.1-6. 45～75kW Main Circuit Terminal Diagram ◆90~110KW Main Circuit Terminals Fig.1-7. 90~110kW Main Circuit Terminal Diagram Table 1-2 Functions of Inverter Main Circuit Terminals Terminal Label Description...
  • Page 6 FR500D Series Special Purpose Inverter for Elevator 1.3.2 Control Circuit Terminals 485+ R2A R2B R2C 485- +24V R1A R1B R1C DI7/HI +10V Fig. 1-8 Control Terminals Diagram Table 1-3 FR500D Inverter Control Circuit Terminal Functions Terminal Type Terminal Name Description Symbol Output +10V Power Supply, Maximum Output Current: 10mA.
  • Page 7 FR500D Series Special Purpose Inverter for Elevator Analog Output AO1-GND Output range：DC 0～10V/0～20mA, Analog Terminal 1 selected by A01,A02 toggle switches on Output Analog Output AO2-GND control board. Impedance required≥10kΩ Terminal 2 Voltage Range: 0～24V Open Collector Y1-COM Output 1 Current Range: 0～50mA Digital Open Collector...

  • Page 8: Dimensions, Installation Dimensions And Weight

    FR500D Series Special Purpose Inverter for Elevator 1.4 Dimensions, installation dimensions and weight ◆4.0～18kW Dimensions and wall mounting dimensions Fig.1-9 4Kw~18kW Wall Installation Diagram ◆ 22～110kW Dimensions and installation dimensions Fig.1-10 22～110kW Wall mounting diagram - 8 -...
  • Page 9 FR500D Series Special Purpose Inverter for Elevator Table 1-4 Wall Mounting Size Table External and installation dimensions（mm） Mounting Model NO. Weight （Kg） Hole Diameter 3-Phase:380V，50/60Hz Range:-15%～+30% 116.6 106.6 186.6 176.6 11.8 11.5 - 9 -...

  • Page 10: Chapter 2 Commissioning Guide

    FR500D Series Special Purpose Inverter for Elevator Chapter 2 Commissioning guide FR500D series designed special for elevator application supports open loop & close loop vector control as well as below functions: 2.1 Single multi-step speed terminal elevator controller The high speed and leveling speed is controlled by high speed terminal’s on-off, the wiring is as below Resistance 3-Phase 380VAC...

  • Page 11: Two Multi-Step Speed Terminal Elevator Controller

    FR500D Series Special Purpose Inverter for Elevator 5,Trial run in normal mode, switch to normal operation mode for testing, to improve the comfort by adjusting acceleration & deceleration (F03.00, F03.01) and S curve time (F03.11) 2.2 Two multi-step speed terminal elevator controller High speed is controlled by one of terminals’...

  • Page 12: Emergency Operation Mode

    FR500D Series Special Purpose Inverter for Elevator and press LIFT UP or LIFT DOWN to check if the running direction is consistent. If not, exchange UP and DOWN signal line, means exchange DI1 & DI2 signal lines 5,Trial run in normal mode, switch to normal operation mode for testing, to improve the comfort by adjusting acceleration &...

  • Page 13: Closed Loop Vector Control

    FR500D Series Special Purpose Inverter for Elevator Resistance 3-Phase 380VAC FR500D Elevator Controller Down Brake Inspection Fault Base Block Fig. 2-3 Inspection mode 2.5 Closed Loop Vector Control FR500D series supports closed vector control, providing kinds of PG card to different encoder, please refer to Chapter 5 for PG card details.

  • Page 14: Multi-Step Speed Setting Method

    FR500D Series Special Purpose Inverter for Elevator To complete the wiring of controller, elevator and motor and the wiring of PG card and encoder, no need R2 & Y1 wiring if the controller is without operation contactor (KM20) and fault signal receive. Then commissioning procedure is as below: 1,To set high speed and leveling speed,, related setting parameter according to the wiring is as below:...
  • Page 15 FR500D Series Special Purpose Inverter for Elevator F12.01 F12.35 F12.02 F12.36 F12.03 F12.37 FR500D totally supports four group of acceleration time and deceleration time, time selection parameter range 0~3, please refer to below parameter setting: group group group 3th group Acceleration F03.00 F03.02...

  • Page 16: Chapter 3 Function Parameters

    FR500D Series Special Purpose Inverter for Elevator Chapter 3 Function Parameters 3.1 The Basic Function Parameters Table 3-1 Basic Function Parameters Function Default Name Descriptions Code Value Group F00: System Parameters F00.00 User Password 0～65535 × 0: All parameter programmable F00.02 Parameter Protection ×...
  • Page 17 FR500D Series Special Purpose Inverter for Elevator F00.25 Setting operation time × 0～65535h(0: Invaild) Group F01: Frequency Given Maximum Frequency F01.08 20.00～600.00Hz 50.00Hz × （Fmax) Upper Limit F01.09 50.00Hz × Fdown～Fmax Frequency(Fup) Lower Limit F01.10 0.00～Fup 0.00Hz × Frequency(Fdown) 0：Run by the lower frequency Given frequency lower F01.11 than the frequency...
  • Page 18 FR500D Series Special Purpose Inverter for Elevator End segment time of F03.15 1.00s × 0.00～600.00s acceleration of S curve Initial segment time of F03.16 0.00～600.00s 1.00s × deceleration of S curve End segment time of F03.17 0.00～600.00s 0.00s × deceleration of S curve Group F04: Digital Input Terminals F04.00 Function of terminal DI1...
  • Page 19 FR500D Series Special Purpose Inverter for Elevator 36: DC brake input command at Stop 37～49：Reserved 50:Special purpose inverter enable 51: Elevator maintenance signal 52: Elevator emergency signal 53: Enable flag(Base Block) DI5,DI4,DI3,DI2,DI1 0: Positive logic(Terminals are on Terminal DI1～DI5 F04.13 at 0V/off at 24V) 00000 ×...
  • Page 20 FR500D Series Special Purpose Inverter for Elevator completed 34: Light load direction search direction R2,R1,Y2,Y1 Enabled state of digital F05.08 0: Positive logic 0001 × output 1: Negative logic Group F08 Parameters of Motor 1 0: async motor 1: PMSM 2: Single phase asynchronous F08.00 Motor Type...
  • Page 21 FR500D Series Special Purpose Inverter for Elevator F08.23 Encoder line number 1024 × 0～10000 0:ABZ Incremental encoder 1:UVW Incremental encoder F08.24 Encoder type 2:Rotary encoder × 3:ECN1313 4:ERN1387 ABZ incremental 0：Positive F08.25 encoder AB phase × 1：Negative sequence Speed feedback PG card 0.0: No action F08.26 disconnection detection...
  • Page 22 FR500D Series Special Purpose Inverter for Elevator Stator voltagedrop F09.12 0.0～200.0% 100.0% △ compensation gain F09.13 Excitation boost gain 0.0～200.0% 100.0% △ F09.14 Oscillation Suppression 100.0% 0.0～300.0% △ Group F10: Motor 1 Vector Control ASR low-speed F10.01 0.0～100.0 15.0 △ proportional gain Kp1 ASR low-speed F10.02...
  • Page 23 FR500D Series Special Purpose Inverter for Elevator 2: Fault reported but continue to 3: Fault protection disabled Ten's digit :Power input phase Loss (Err09) Hundred's digit :Power output phase loss(Err10) Thousand's digit:Motor overload (Err11) Ten thousand's digit:Inverter overload(Err12) Unit's place：External equipment fault（Err13) 0: Fault reported and coast to stop...
  • Page 24 FR500D Series Special Purpose Inverter for Elevator 1: Detect at constant speed only Ten's digit : compared object 0: Rated current of motor 1: Rated current of drive Overload alarm F11.19 20.0～200.0% 150.0% × threshold Overload alarm F11.20 activated time that 9.0s ×...
  • Page 25 FR500D Series Special Purpose Inverter for Elevator Acceleration/deceleratio △ F12.35 n time of simple PLC 0～3 reference 1 Acceleration/deceleratio △ F12.36 n time of simple PLC 0～3 reference 2 Acceleration/deceleratio F12.37 n time of simple PLC 0～3 △ reference 3 Acceleration/deceleratio △...
  • Page 26 FR500D Series Special Purpose Inverter for Elevator U00.01 Set frequency 0.00Hz 0.00～Fmax ⊙ U00.02 Output voltage 0～660V 0.0V ⊙ U00.03 Output current 0.0～3000.0A 0.0A ⊙ U00.04 Output power 0.0kW 0.0～3000.0kW ⊙ Estimated Motor U00.05 0～60000rpm 0rpm ⊙ Speed U00.06 Bus voltage 0～1200V ⊙...
  • Page 27 FR500D Series Special Purpose Inverter for Elevator Err03：Constant-speed overcurrent Err04：Accel overvoltage Err05：Decel overvoltage Err06：Constant-speed overvoltage Err07：Bus undervoltage Err08：Short circuit Err09：Power input phase loss Err10：Power output phase loss Err11：Motor overload Err12：Inverter overload Err13：External equipment fault Err14：Module overheat Err15：EEPROM read/write fault Err16：Motor auto-tuning cancelled Err17：Motor auto-tuning fault Err18：Communication overtime...
  • Page 28 FR500D Series Special Purpose Inverter for Elevator fault Running frequency U01.01 when the latest fault 0.00～Fup 0.00Hz ⊙ occurred Output current when the U01.02 0.0A 0.0～3000.0A ⊙ latest fault occurred Bus voltage when the U01.03 0～1200V ⊙ latest fault occurred Cumulative running time U01.04 when the latest fault...
  • Page 29 FR500D Series Special Purpose Inverter for Elevator Group H00: Elevator Special Purpose Group Special Purpose 0: Invalid H00.00 Inverter Function × 1: Valid Enable H00.01 Brake Open Delay 0.00～10.00s 0.00s × H00.02 Start Frequency 0.00～10.00Hz 5.00Hz × Start Frequency Holding H00.03 0.00～10.00s 0.00s...

  • Page 30: H00 Group Function Code Detailed Explanation

    FR500D Series Special Purpose Inverter for Elevator search enable 1: Valid Light load direction H00.27 0.0～5.0s 1.0s × detection time H00.28 UPS lower limit 0.0～200.0% 70.0% × 0: Invalid H00.29 UPS lower limit error × 1: Valid Emergency mode 0: Invalid H00.30 frequency given by ×...
  • Page 31 FR500D Series Special Purpose Inverter for Elevator (Falling) Brake Release H00.08 0.00～10.00Hz 0.20Hz × Frequency (Falling) H00.09 Brake Open Current 0.0～100.0% 40.0% △ Brake Open Frequency H00.10 0.00～10.00s 0.30s × Holding Time Running Contactor H00.15 0.00~10.00s 0.20s × Release Delay Running Contactor Open H00.16 0.00~10.00s...
  • Page 32 FR500D Series Special Purpose Inverter for Elevator When emergency signal input, inverters will entry emergency operating mode, the frequency of H00.12 will be the operation frequency of inverter, and inverter will select accel/decel time 4 as current accel/decel time. Maintenance Operation H00.13 0.00～50.00Hz 20.00Hz...
  • Page 33 FR500D Series Special Purpose Inverter for Elevator Emergency Signal Input H00.24 H00.25 Emergency Signal Time Completed Output Figure 3.2 Emergency signal time completed logic 0：Invalid Light load direction H00.26 × search enable 1：Valid 0：Invalid No load detection, execute according to the running direction 1：Valid Inverter detects elevator light load direction Light load direction...
  • Page 34 FR500D Series Special Purpose Inverter for Elevator Emergency signal input Forward run command H00.27 Output frequency Hz H00.12 H00.27 Light load direction search completed output Light load direction search direction output Figure 3.4 Light load direction search timing diagram H00.28 UPS voltage lower limit 70.0% ×...
  • Page 35 FR500D Series Special Purpose Inverter for Elevator Err41 overload reset time H00.37 ⊙ timing H00.38 Err41 overload times ⊙ When Err41 overload fault, system will record Err41 overload fault times which is displayed in H00.38. When fault reset, if no again Err41 within setting time (H00.35), zero clearance in H00.38; If again Err41 within setting time H00.35, the value will be accumulated in H00.38, when the value H00.38 is bigger than the value H00.34, system will forbid Err41 reset, only after setting time H00.36 can reset Err41.

  • Page 36: Chapter 4 Troubleshooting

    FR500D Series Special Purpose Inverter for Elevator Chapter 4 Troubleshooting FR500D inverter provides a number of warning information and protection, when a fault occurs, the protective function is activated, the inverter will stop output, inverter fault relay contact, and in the inverter displays the fault code on the display panel.
  • Page 37 3: The bus voltage is abnormal. 3: Contact the agent or 4: The rectifier bridge and buffer Frecon. resistor are faulty. 5: The drive board is faulty. 6: The main control board is faulty. 1: The output circuit is 1: Eliminate external faults.
  • Page 38 FR500D Series Special Purpose Inverter for Elevator motor. mechanical condition. 3: The AC drive model is of too 3: Select an AC drive of small power class. higher power class. 1: The load is too heavy or 1: Reduce the load and locked-rotor occurs on the check the motor and Inverter...
  • Page 39 FR500D Series Special Purpose Inverter for Elevator 1: Is not installed or is not 1: A copy of the card is plugged parameter copy card properly installed Parameter 2: Parameter copy card Err22 parameters download fault anomalies 2: For technical support 3: The control board 3: For technical support abnormalities...

  • Page 40: Chapter 5 Pg Card

    F11.44 setting unreasonable Setting running 1. Running time is bigger than Contact the agent or Err40 time ends F00.25 FRECON. 1. Elevator overload 1. Lesser people Overload Err41 2. Check the setting of 2. To set right parameter of warming fault F11.18,F11.19,F11.20...
  • Page 41 FR500D Series Special Purpose Inverter for Elevator Chapter 5 PG Card FR500D series is equipped with PG cards showed as below, as optional parts, is the necessary part for inverter with closed loop vector control mode. PG card feedback the real-time speed of motor through the signal acquisition from encoder to achieve the precise control of motor speed and steering Model Description...
  • Page 42 FR500D Series Special Purpose Inverter for Elevator Installation diagram shown as below C-1: 1) All kinds of PG cards are installed in the same place 2) Cut off the power when to install PG card or uninstall it. 3) Connecting the 20 PIN interface of PG card to J3 interface of control board. Fig.C-1 PG card installation 5.1 ABZ encoder PG card External view:...
  • Page 43 FR500D Series Special Purpose Inverter for Elevator Terminals outline drawing: Fig.C-3(a)EXC-PG01 terminals Fig.C-3(b)EXC-PG02 terminals Table C-2 Terminal function description Model Connection object Interface name Description Encoder output signal A, maximum A+,A- frequency 300kHz The differential Encoder output signal B, maximum B+,B- EXC-PG input incremental...
  • Page 44 FR500D Series Special Purpose Inverter for Elevator Shielded cable Open collector PG Card output encoder +12V Fig. C-5 Connection schematic diagram of EXC-PG01 And the open collector output encoder Shielded cable Push output PG Card encoder +12V Fig. C-6 Connection schematic diagram of EXC-PG01 and the push output encoder Usage method 1) Follow Figure C-1 to loading PG card...
  • Page 45 FR500D Series Special Purpose Inverter for Elevator 5.2 Rotary transformer PG card Outline and its interface： SIN+ SIN- COS- Null COS+ Null REF+ Null REF- Fig.C-7 EXC-PG03 Schematic diagram and its DB9 pin interface DB9 PIN Name REF- REF+ COS+ COS- SIN+ Null...
  • Page 46 FR500D Series Special Purpose Inverter for Elevator 5.3 ECN1313 PG Card Outline and its interface： 24V_COM CLK+ CLK- DATA+ DATA- 5V_GND Fig.C-8 EXC-PG05 ECN1313 PG terminals Terminals： Model Connecting Object Pin Name Description EXC-PG05 ECN1313 Encoder 24_COM,COM 24V output and its common terminal 5V_GND,GND 5V output and its ground...
  • Page 47 FR500D Series Special Purpose Inverter for Elevator 5.4 Sin-Cos encoder PG card Outline and its interface： Fig.C-9 EXC-PG06 Sin-Cos encoder PG card DB15 PIN： Num. Pin Name Description Differential signal B- Null Differential signal R+ Differential signal R- Differential signal A+ Differential signal A- Power ground Differential signal B+...

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