Control Panel Layout - Everlast PowerTIG 200DV Operator's Manual

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Component Identification and Explanation
1
2
3
Number
Component Identification
1
On/Temperature/
Over Current/Voltage
Down Slope
2
Pre Flow/Post Flow
3
Pulse
4
Includes Pulse Frequency,
Pulse Time On, Pulse Amps
AC Frequency
5
AC Balance
6
Function/Process Selectors
7
Stick Arc Force Control
8
Control Knob/Display
9

Control Panel Layout

25
Value
NA
"On" will be lit while unit is switched on to confirm power. If the temperature light is lit, an overheat has
occurred. See cool down and duty cycle instructions on page 11. An overcurrent light signals a signifi-
cant operational problem, including, operating on too low/high of voltage, too long of extension cord,
operating on a generator not rated as "clean power", and/or some internal event that caused an excessive
current draw. Check for issues then attempt one reset, if this does not clear or reoccurs shortly after,
contact Everlast Tech Support.
0-25
The Down Slope controls the ramp down cycle time during 2T/4T use with the torch switch. Do not use
Seconds
with the foot pedal. (Set to "0")
0-10/0-25
Used to provide pre-weld gas flow and post-weld gas flow to protect the tungsten and the metal being
Seconds
welded from oxidation and porosity. Used with 2T/4T and Pedal.
0-500Hz
Includes Pulse Frequency (represented as Hertz, or pulses per second) Pulse Amperage Percent (the
10-90% P.T.O.
drop of the pulse amps during the pulse cycle) and Pulse Time On Percent (how long the peak part of
5-95%
the pulse stays on in relation the lower amp stage of the pulse cycle).
Pulse Amps
20-250Hz
Represented in Hertz, this is the number of times per second one complete cycle from Electrode negative
to electrode positive and back to electrode negative occurs. Controls arc cone focus.
20-80%
Represented as a percent of Electrode Positive (EP), this controls the cleaning/penetration of the arc
of positive
when welding in AC mode. Usually set between 20% and 40%. Higher settings result in tungsten balling.
NA
Used to select turn on or select the desired features of the unit. When the LED is lit, this means that the
process/function over the LED has been chosen.
0-100%
Allows you to set the arc reaction characteristics, from hard, driving, to soft, smooth arc by changing the
amp increase when arc voltage falls in short arc conditions.
TIG
Control knobs adjusts maximum amperage. The display displays only the welding amperage. Display will
5(20)-200A
read according to process and mode selected. For TIG, Amps will read from 5 to 125A in DC mode while
Stick
operating on 120V input. While operating on 120V input in AC mode, the range will read from 20 to
5 to 160A
125A. While operating in DC mode while operating on 240V input, Amps will read from 5 to 200A. While
operating in AC mode, while operating on 240V input, Amps will read from 20-200A. For DC Stick,
Amps will read from 5 to 160A while operating on 240V or from 5 to 100A while operating on 120V.
20%
4
5
Function/Component Note
24
9
8
7
80%
6

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