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16.2 Resetting the Trio CPU and Sensor Connections ..........96 16.3 Saving or Loading the Settings ................97 16.4 Viewing the Log .....................97 16.5 Updating the Software ..................98 ................. APPENDIX A: CENTRAL EXHAUST 17.1 Introduction to Central Exhaust ................99 17.2 Selecting Central Exhaust ..................
Munters Controllers. 1.3 Notes Date of release: Jan 2020 Munters cannot guarantee to inform users about the changes or to distribute new manuals to them. All rights reserved. No part of this manual may be reproduced in any manner whatsoever without the expressed written permission of Munters.
Go back to the previous screen View the Main menus Choose language Trio connected to internet via Wi-Fi. Click to view network settings. Trio connected to internet via LAN. Click to view network settings. View alarms Go back to the main screen...
Click the circle containing the user name to edit personal preferences such as the language, units, name, and more. When a Trio controls two or more rooms or there are two or more houses on a farm, Send to All enables editing certain select functions in more than one room or house.
Growth day: This parameter defines the animals’ age. Growth day automatically goes up by one (1) at midnight. When editing the growth day, you can increase the number; you cannot decrease the number. Trio increases the growth day at midnight. Range: 0 - 999 o Initial Number of Animals: Set the number of animals that are in the beginning of a batch.
Stop growth day progress. 3.2.1.2 New Batch Wizard Trio provides a simple to use wizard to set up the Growing or Pre-Heat modes. Using the wizard enables defining negative growth days. When starting a new batch Trio: o Resets historical data...
Animal weights are used when calculating the amount of air required when using Ventilation by Weight (page 35). In this screen, define the expected weights over the growth cycle. Trio provides a default chart which can be edited. Piglets: 1.5kg – 2.0kg •...
For example, if on day 1 the target temperature is 95° F and on day 5 the target temperature is 86° F, Trio adjusts the target temperature on days 2 to 4 so that it approaches the day 5 setting.
Range: Target temperature to +90⁰ C. NOTE Tunnel appears if Tunnel Ventilation is enabled in Ventilation Settings (page 56). o Low/High Temperature Alarm: These parameters are differentials from the target temperature at which Trio sends an alarm. Range: Low Temp Alarm: -40°- Target ...
4.3 Emergency Temperature Control In the event that Trio fails to receive a signal from the temperature sensor for an extended period of time, an alarm is triggered. Between the time that Trio stops receiving a signal and when an alarm is triggered, ventilation remains at the current level. When an alarm is...
Scheme: Defining the fans/ventilation determines • how much air the fans provide and which fans provide the air. In addition, Trio controls the inlets and tunnel doors. There are two ways to control • the inlets and tunnel doors: o Static pressure: Based on the difference in the interior and exterior air pressures, Trio continually calculates the inlets’/doors’...
For more information, refer to Ventilation by Weight, page 35. Curve: Trio calculates a curve between growth days; the increase between days is • steady. If a curve is not enabled, ventilation increases at the next defined growth day.
Target Temperature The temperature is still below the Tunnel Set Point. • Trio only enters Extra Ventilation if the temperature is 0.5⁰ above the Target • Temperature (this is the minimum; you can set the differential to be higher). You can set a differential for each level to ensure that ventilation increases only •...
UNNEL ENTILATION If enabled, once the temperature reaches the Tunnel Set Point, Trio turns on the tunnel fans and opens the tunnel doors. As in Basic Ventilation, you define the fans to be used in each level. However, there is no curve between levels.
Ventilation The following sections detail how to configure the minimum and maximum ventilation levels by growth day. As the temperature rises above the target temperature, Trio gradually increases ventilation level using a combination of increased fan speeds, cycle times, opening the inlets and more.
Day: Set the growth day for the required min/max set points. Each day must have a unique number. Add up to ten lines. o Min/Max percentage: Define the minimum and maximum ventilation percentages. Trio will automatically adjust the ventilation as the temperature changes. Extra/Tunnel Minimum Ventilation: As option when additional minimum ventilation is required in hot climates, Extra and Tunnel Ventilation can provide minimum ventilation.
When using cycle fans, each level has minimum and maximum on times, which determine the minimum and maximum CFM. If the ventilation doesn't provide enough air for the pigs (based on their numbers and weight) Trio sends an alarm. You will need to redefine the minimum level.
1. Go to Climate > Ventilation and click 2. Define: o Efficiency Maximum: Refer to Fans (Efficiency Fan). o Ventilation Tuning: This parameter determines how aggressively the Trio responds to differences between the measured temperature and the target temperature. CAUTION Munters recommends leaving this parameter at Normal.
7.2.1 D EFINING ASIC ENTILATION In this configuration, Trio raises the minimum ventilation from 10% at Level One to 100% at Level 10. In System map relays and analog output ports to fans (including the capacity), inlets, and stir fans as required. Only mapped devices show up in the following screens.
Level 1. The fan will supply up to 10% of the possible ventilation. At Level 4, Fan 2 also begins to operate, supplying up to 40% of the possible ventilation. Under each ventilation level, Trio displays the total fan capacity of the fans operating.
2. Define: o Total Cycle Time (sec): Range: 60 – 999 seconds. o Min Cycle OFF Time (sec.): When using cycle time, Trio automatically adjusts the ON time set in the main screen. This parameter defines the minimum cycle off time. Range: 0 – 600 seconds.
Using the same fan or a limited number of fans exclusively can lead to mechanical wear and tear, for example to the drive belt. To minimize this damage, Trio enables “rotating” between fans. The rotation function switches between cycle fans in the same stage.
Fan 2 while Fan 3 always runs during the on cycle. 7.2.3 NLET AND URTAIN ENTILATION In Basic Ventilation, Trio enables control over the inlets using one of two methods: Level • Static Pressure • NOTE Outlet control is by level only.
Note that the Trio will adjust the inlets' opening only if one or more fan is operating. Set the required pressure, according to the air flow specification. The greater the difference between the exterior and interior pressures, the greater the air flow.
Trio goes into an Emergency Pressure state: Any vent that is not fully open, opens an additional 10%. Trio remeasures the pressure. If the air pressure is still too high, vents open an additional 10%. This process continues until pressure meets the specification.
• o Wind delay: When pressure rises above or drops below the required level, Trio waits this amount of time before adjusting the inlet openings. Range: 0 – 999 seconds o Low Pressure Alarm Minimum Level: Low static pressure alarm is disabled when the minimum ventilation drops below this level.
7.4.3 UNNEL OORS In Tunnel Ventilation, Trio enables control over the tunnel doors using control by level or control by static pressure. Control of these doors is the same as control over inlets. Refer to these sections for details. Level Control •...
• Invalid humidity sensor readings are not taken into consideration. • To avoid causing the animals undo heat stress during periods of high relative humidity, Trio employs the following rules: When the temperature reaches the Cooling Temperature in the Temperature •...
8.2 Selecting the Cooling Mode Trio enables running the cooling device in three different modes: Ramping: Cycle modulation, frequency depends on the error in °C, with respect to • the cooling setting (target). Continuous: When activated, the cooling devices operate continuously.
• 10.1 Heating Functions Trio supports up to six (6) on/off heating devices and variable heaters. To control the heat, Trio has two different programs, one to maintain the target temperature in the entire house and one program that controls separate heating zones. In the case of the latter, each heater has a dedicated sensor and unique target temperature.
Heater On Temp: Define the difference from the Heat target temperature at which the heaters turn on. Range: 0.2 - 5⁰ C. o Heat Tuning: This parameter determines how aggressively the TRIO responds to differences between the measured temperature and the target temperature.
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Heater On Temp: Define the difference from the Heat target temperature at which the heaters turn on. Range: 0.2 - 5⁰ C. o Heat Tuning: This parameter determines how aggressively the TRIO responds to differences between the measured temperature and the target temperature.
10.4 Piglet Zone Trio supports a piglet zone, which is a thermal environment that maintains the newly born animals’ heat. Using a dedicated temperature sensor for that area, Trio’s software automatically adjusts the heat output to maintain the required temperature.
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Heater On Temp: Define the difference from the Heat target temperature at which the heaters turn on. Range: 0.2 - 5⁰ C. o Heat Tuning: This parameter determines how aggressively the TRIO responds to differences between the measured temperature and the target temperature.
Feed lines transport the feed from the hoppers to feeding pans, according to signals sent from the hoppers. Trio receives inputs from the augers and hoppers that enable controlling the feed distribution (start and stop signals). In addition, the user enable am alarm if the run time exceeds the defined parameters.
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Feeding Runtime (min.): Define how long the feed runs last. o Feed Line Sensor Max. Delay (min.): Define the maximum amount of time that can pass from a feeding start time before Trio generates an alarm. 4. If required, go to Control > Feed > Alarm to set the alarms.
Ensuring air quality means configuring the Trio relative humidity, CO2, and ammonia sensors. Each of these factors are independent and require a sensor. When any of these factors rise above the user defined levels, Trio compensates by increasing the ventilation rate or by increasing the heat.
12.2 Defining the Air Quality Settings When the air quality (CO2/NH3/Humidity) exceeds the specifications defined in the Air Quality Screen, Trio can increase the ventilation, the heat or both. (Alternatively, additional treatment can be disabled). When central heating is employed, the changes to heating are global. When zone heaters are employed, changes are specific to each heater.
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RH Shutoff Differential: (%): Below this level, humidity treatment ceases. Range: 0% to 10% o High RH Alarm Threshold (%): Trio sends an alarm when the humidity level rises above this level. Range: 0% to 100% o Co2 Shutoff Differential: (ppm): When CO2 levels are below the target level by this amount, all CO2 treatment stops.
13 Timers Timers provide an additional method of controlling relay devices, namely setting a timetable in which the device can operate. In addition to the timetable, Trio enables setting up time cycles and temperature ranges in which a device can operate.
Trio waits this amount of time before sending an alarm. This prevents sending alarms for short deviations. Range: 0 – 999 seconds. Alarm Reminder: Trio will resend an alarm after this amount of time if the alarm is • not acknowledged. Range: 0 – 999 minutes.
Water Shortage: • o Min Water/Hour: Trio will send an alarm if the water flow is less than this amount. Range: 0 – 999 gallons/liters. o Enable Water Shortage Alarm: Define the period in which the alarm is active, 24 hours a day or specific time frames.
This function compares the relay’s current state to its defined state (normally open, normally close). If the relay is not in its defined state, Trio sends an alarm. You can define the auxiliary alarms to operate during specific time periods. Use this alarm for those relays controlling important functions.
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6. Define: o High Flow Delay (Min.): Define the amount of time that water flows at the high flow rate before Trio sends an alarm. o Low Flow Delay (Min.): Define the amount of time that water flows at the low flow rate before Trio sends an alarm.
15 History A Trio controller saves: • o 150 growth days of history data (minimum). o Up to 365 growth days of history data (estimated maximum) TrioAir saves data on the server for an unlimited amount of time. • Starting a new batch/flock erases all history data.
16 Resetting, Saving and Loading Settings, Updating Software Resetting means erasing the tables and current product definitions. Once the settings have been erased, the user can manually reconfigure the Trio or load settings from a USB device. Resetting the Settings •...
16.2 Resetting the Trio CPU and Sensor Connections There are two ways to reset the Trio unit, depending on what is required. To reset the CPU and the user interface, press the button shown in Figure 2: CPU • Reset Button.
16.5 Updating the Software CAUTION Do not disconnect the power while updating the software. Any disconnection can cause severe hardware damage. To update the Trio Software: 1. Go to System > General Settings. 2. Click 3. In Software Version, click Update.
• maintains the required pressure in the air duct. By adjusting the ventilation, each room independently controls the amount of air entering. As temperature rises, the inlets’ opening increases. Trio dynamically adjusts the • ventilation to maintain the required pressure.
20 Pascal. o Pressure Adjustment Delay: When the pressure is outside of the band limits, define the amount of time that Trio waits before adjusting the inlets. Range 5 – 30 seconds. o Ventilation Level while Pressure Fails: In the event that the pressure sensor fails, set the ventilation level.
• 18.1 Introduction to Pressure Control Trio adjusts the inlet positions to maintain the defined static pressure levels. Inlet position open or close as required to maintain a pressure level that is within the target level’s band. To ensure that inlets open or close only when required, there is a delay time; the pressure must remain outside of the pressure band for a certain amount of time before the inlets move.
Pressure Adjustment Delay: When the pressure is outside of the band limits, define the amount of time that Trio waits before adjusting the inlets. Range 5 – 30 seconds. o Ventilation Level while Pressure Fails: In the event that the pressure sensor fails, set the ventilation level.