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Your safety and the safety of others is very important.
In order to help you make informed decisions about safety, we have provided installation
instructions and other information.
These instructions alert you to potential hazards that could hurt you or others.
Please do a job safety analysis (JSA) before each task to identify potential hazards for
your situation and remove/protect against them.
You must use your own good judgment, and take your time.
Read and understand all safety precautions and instructions before installing this product.
THIS PRODUCT IS FOR OFFROAD USE ONLY. ALL LIABILITY FOR INSTALLATION
AND USE RESTS WITH THE OWNER.
CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY
OR EQUIPMENT DAMAGE.
Failure to observe these instructions could lead to severe injury or death.
Always remove jewelry and wear eye protection.
Always use extreme caution when jacking up a vehicle for work. Set emergency
brake and use tire blocks. Locate and use the vehicle manufacturers designated
lifting points. Use jack stands.
Always use appropriate and adequate care in lifting components into place.
Always insure components will remain secure during installation and operation.
Always wear safety glasses when installing this kit. A drilling operation will
cause flying metal chips. Flying chips can cause serious eye injury.
Always use extreme caution when drilling on a vehicle. Thoroughly inspect the
area to be drilled (on both sides of material) prior to drilling, and relocate any
objects that may be damaged.
Always use extreme caution when cutting and trimming during fitting.
Always tighten all nuts and bolts securely per installation instructions.
Always route electrical cables carefully. Avoid moving parts, components that
become hot and rough or sharp edges.
Always insulate and protect all exposed wiring and electrical terminals.
Always perform regular inspections and maintenance on mounts and related
hardware.
Copyright 2010 Fab Fours, Inc.
Installation Instructions
Ford Replacement Bumper
Application: '11-Current Ford Super Duty
SAFETY
Injury hazard
Page 1 of 9
Product Number: S2560
S2550 Rev D_Rev C
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Summary of Contents for Fab Fours BLACK STEEL S2560
- Page 1 Always insulate and protect all exposed wiring and electrical terminals. Always perform regular inspections and maintenance on mounts and related hardware. Page 1 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.
- Page 2 Your bumper was designed in 3-D from digitized data, CNC laser cut, fabricated, and powder coated… all in the U.S.A. Enjoy the fit and finish of a quality Ford Replacement Bumper from Fab Fours Inc! Page 2 of 9 S2550 Rev D_Rev C...
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Page 3: Tools Required
. While supporting the bumper, unscrew the main bumper mounting bolts from the front face of the bumper (Shown Below). The bolts will remain captive in the bumper. Figure 1 - Bumper Mount Bolts Page 3 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc. - Page 4 . Remove the bumper mount / tow hook assembly from both frame rails using a 15mm socket. Save this hardware for later use. Figure 3 - Tow Hook Removal Page 4 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.
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Page 5: Bumper Installation
2. OPTIONAL: If you wish to retain the stock fog lamps, remove the lights from the stock bumper and reinstall using OEM plastic push rivets and adjuster screw in the provided brackets behind the protective mesh. Page 5 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc. - Page 6 Figure 5 - Shackle Bracket Installation 4. OPTIONAL: If installing the 2” receiver hitch accessory, attach it to the bumper with the provided ½” hardware Figure 6 - Hitch Installation Page 6 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.
- Page 7 Adjust and up/down and left right alignment with the intermediate mount bolts. b. Tighten all fasteners; beginning with frame mounts. Then tighten all mount-to-bumper fasteners. 9. OPTIONAL: Trim inner-fender liners to match bumper if desired. Page 7 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.
- Page 8 Install the Supplied Tow Hooks in the orientation shown below (Open to the inside and on the outside of the brace) using the supplied ½”-13 bolts, washers, and nuts. Maintenance/Care Page 8 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.
- Page 9 Stripped, fractured, or bent bolts or nuts need to be replaced. Contact Information Fab Fours Inc. Phone (866)-385-1905 1312 Camp Creek Rd. (970)-385-1914 Lancaster, SC 29720 Email Support@fabfours.com More than expected… Better than expected Page 9 of 9 S2550 Rev D_Rev C Copyright 2010 Fab Fours, Inc.