Page 2
Use own good judgment and take your time. WARNINGS • Failure to observe the following warnings • Fab Fours, Inc. only approves installing this and instructions provided in this manual product according to these written instructions could lead to severe injury and/or death.
A message from the owner Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our engineering team uses the latest 3D design software to turn new product ideas into reality. In our factory, designs come to life with the combination of cutting edge technology for metal cutting and forming and an American workforce that puts its’...
Getting started Before you begin the installation process of your new Fab Fours product, we suggest laying out all materials and parts on a pad or protective surface. Failure to fully account for all components before beginning installation may leave vehicle...
disassembly NOTE: Save all OEM parts until installation is complete! 1. Use a 16mm socket wrench to remove the two bolts located behind the license plate. (Figure-1) Figure 1 2. Use a T47 star socket wrench to remove the two bolts located on either side of the tow hitch.
Page 9
4. With assistance, hold the bumper and use a 16mm socket wrench to remove the four mount nuts holding the bumper onto the truck. Remove the bumper at this time. (Figure-4) Figure 4 5. If truck is equipped with rear side sliders, remove them at this time using a 15mm socket wrench to remove the three bolts holding it to the mount.
Page 10
7. If your truck is equipped, remove the four sensors by pushing the housing clips apart and pulling the senor out. (Figure-7) Figure 7 8. Remove the sensor housings by removing the inner circle clip and pulling the housings out of the bumper. (Figure-8) Figure 8...
Page 11
9. Push the metal clips in on the trailer plug to remove it from the OEM bumper. (Figure-9) Figure 9 10. Use a body pry tool to remove the clips holding the sensor harness in the OEM bumper. 11. Use a body pry tool to disconnect the license plate lights from the bumper.
installation 12. Using a 1/4” drill bit, drill out the four marked holes in the trailer plug for the #8 bolts. (Figure-11-12) Figure 11 Figure 12 13. Using a 3/32” Allen Wrench and 9mm socket wrench, install the trailer plug into the bumper with the provided four (4) #8-32 Stainless steel bolts, nylock nuts and washers (50199-HW).
Page 13
14. Use a pair of plyers or scissors to cut the tabs off the OEM sensor locking clips. (Figure-14) Figure 14 15. Take the sensor housings from the OEM bumper and install them into the Fab Fours bumper (21989) and wings (22000 and 22001) by pressing the housing in and connecting the locking clip from the inside.
Page 14
16. Use a 3/4” socket wrench to attach the wings (22000 and 22001) to the bumper (21989) using the four provided bolt strips (20296) along with the 1/2” flat and lock washers, and nuts (50199-HW). Leave nuts hand tightened at this time for easier install. (Figure-17) Figure 17 17.
Page 15
19. Install the OEM license plate lights into the bumper by putting the face of the light on the outside and connecting it with the light and clip from the inside. Apply epoxy (61632) if needed. (Figure-20) Figure 20 20. Use a 3/4” socket wrench to install the two D-ring brackets (21990 and 21991) with two 1/2”...
Page 16
22. With assistance, hold the bumper up to the mounts and use a 5/8” socket wrench to install the three 7/16”-1” zinc steel hex bolts with flat and lock washers to the wing mounts (50199-HW). Repeat step on the other side of the truck. (Figure-23) Figure 23 23.
Page 17
25. Take the two cover plates (22010 and 22011) and attach them to the wings using a 5/32” Allen wrench with the three 5/16” Button head stainless steel bolts with flat and lock washers (50199-HW). (Figure-25) Figure 25 26. Install the four plastic license plate nuts into the bumper by pressing them into the square holes (50199-HW).
Contact information Fab Fours Inc. 2213 Industrial Park Road Lancaster, SC 29720 Phone: (803) 416-1100 Fax: 866-574-1423 Email: support@fabfours.com www.fabfours.com...
Page 19
“If you’re looking for more of the same, Then you’ve come to the wrong place.” - Greg Higgs...