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Fab Fours JTOR-02 Installation Manual

Fab Fours JTOR-02 Installation Manual

Gladiator overlanding rack extension

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Installation manual
Gladiator Overlanding Rack Extension
Product number: JTOR-02
Application: 2020 Jeep Gladiator

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Summary of Contents for Fab Fours JTOR-02

  • Page 1 Installation manual Gladiator Overlanding Rack Extension Product number: JTOR-02 Application: 2020 Jeep Gladiator...
  • Page 2 Use own good judgment and take your time. WARNINGS • Failure to observe the following warnings • Fab Fours, Inc. only approves installing this and instructions provided in this manual product according to these written instructions could lead to severe injury and/or death.
  • Page 3 SAFETY / DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL INSTALLATION CONTACT...
  • Page 4 A message from the owner Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our engineering team uses the latest 3D design software to turn new product ideas into reality. In our factory, designs come to life with the combination of cutting edge technology for metal cutting and forming and an American workforce that puts its’...
  • Page 5: Getting Started

    Getting started Before you begin the installation process of your new Fab Fours product, we suggest laying out all materials and parts on a pad or protective surface. Failure to fully account for all components before beginning installation may leave vehicle...
  • Page 6 Provided materials TOOLS REQUIRED Foam • 1/2” socket wrench Seal • 9/16” socket wrench • 5/32” allen wrench • 3/16” allen wrench 61724 x2 • T40 star-tip socket JTOR-02 IM 50211-HW 22075 22076 22101 22077 21950 x2 Assistance 22079 22078...
  • Page 7 Hardware kit | 50211 Fab Fours Component Identification Description 50211-HW 5/16” Flat Washers, Stainless Steel 50211-HW 5/16” Lock Washer, Stainless Steel 50211-HW 3/8”-16 Yellow Zinc Hex Head Bolt, Grade 8 50211-HW 3/8” Yellow Zinc Hex Nut, Grade 8 50211-HW 3/8” Yellow Zinc Flat Washer, Grade 8 50211-HW 3/8”...
  • Page 8 INstallation NOTE: If assembling the JTOR-01 and JTOR-02 at the same time: Follow Step 1-3 from the JTOR-01 Instruction Manual. If JTOR-01 is already installed: remove the cross bars and tube assemblies from the lower mounting structure.*** 1. Place with the JTOR-02 tube assemblies (22075-22076) on top of the bed rail mounting assemblies and use three (3) 5/16”...
  • Page 9 4. If you have or are going to install a Vicowl onto your Gladiator skip steps 4-8 and install the mounting arms (22080-22081) to the vicowl using the #8 stainless steel hardware (50211-HW) Figure 4. Figure 4 5. Use a T40 star-tip socket to remove three (3) bolts on the cowl cover.
  • Page 10 7. Take the two support arms (22078-22079) and place two (2) rubber bumpers on the top section (50211-HW). Figure 7. 8. Cut the foam tape to fit along the support arm profiles. Figure 7. Figure 7 9. Place the support arm into place and use a 6M button head bolt with lock washer and 5/16”...
  • Page 11 11. Loosely install the remaining six (6) stainless steel button head bolts in the center crossbar to the front tube assembly using a 3/16” allen wrench and 1/2” socket wrench (50211-HW). Aline the tube assemblies so that all faces are flush, then use a 9/16”...
  • Page 12 14. Loosely install the back-cross bar using four (4) 5/16” button head bolts with flat/ lock washers and nuts from the JTOR-01 hardware kit using a 3/16” allen wrench and 1/2” socket wrench (50190-HW). Use two (2) yellow zinc hex head bolts with flat/lock washers and nuts on the lower section of the back-cross bar.
  • Page 13 Contact information Fab Fours Inc. 2213 Industrial Park Road Lancaster, SC 29720 Phone: (866) 385-1905 Fax: 866-574-1423 Email: support@fabfours.com www.fabfours.com...
  • Page 14 “If you’re looking for more of the same, Then you’ve come to the wrong place.” - Greg Higgs...