Related Manuals for Fab Fours S446X
Summary of Contents for Fab Fours S446X
- Page 1 Installation manual Black Steel Front Bumper Product number: S446X Application: 2019+ Dodge 2500...
- Page 2 Use own good judgment and take your time. WARNINGS • Failure to observe the following warnings • Fab Fours, Inc. only approves installing this and instructions provided in this manual product according to these written instructions could lead to severe injury and/or death.
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Page 3: Table Of Contents
SAFETY / DISCLAIMER TABLE OF CONTENTS A MESSAGE FROM THE OWNER GETTING STARTED PROVIDED MATERIAL DISASSEMBLY INSTALLATION CONTACT... -
Page 4: A Message From The Owner
A message from the owner Fab Fours’ was born out of a passion for customizing vehicles and a love of the outdoors. Our engineering team uses the latest 3D design software to turn new product ideas into reality. In our factory, designs come to life with the combination of cutting edge technology for metal cutting and forming and an American workforce that puts its’... -
Page 5: Getting Started
Getting started Before you begin the installation process of your new Fab Fours product, we suggest laying out all materials and parts on a pad or protective surface. Failure to fully account for all components before beginning installation may leave vehicle... -
Page 6: Provided Material
TOOLS REQUIRED EPOXY • 24mm socket wrench • 18mm socket wrench • 10mm socket wrench • 18mm open end wrench • 8mm socket wrench S446X-IM 61632 50194-HW • 3/4” socket wrench QTY:2 20260-HW • 1/2” socket wrench • Plastic panel pry tool... -
Page 7: Disassembly
Disassembly NOTE: Save all OEM parts until installation is complete! 1. Disconnect the IBS sensor connection from sensor on the negative battery terminal. (Figure 1, #1) 2. Using a 10mm socket wrench, disconnect the negative terminal from the battery. (Figure 1, #2) Figure 1 3. - Page 8 5. Using an 10mm socket wrench and plastic panel pry tool, remove the twelve (12) screws and two (2) push pins from the inner fender and set aside for trimming. (Figure 4 and 5) Figure 4 Figure 5 6. Disconnect the factory wiring harness from the inside of the driver side wheel well (Figure Figure 6...
- Page 9 7. With assistance, support the bumper from both sides of the vehicle. Using an 18mm socket wrench, 24mm socket wrench and 18mm open end wench, remove the three factory bumper bolts that hold the factory bumper to the frame rail. (Figure 7) NOTE: the factory tow hooks stay in the frame rail while extracting the front bumper from the frame rail ends.
- Page 10 10. Remove the factory tow hooks. 11. Unclip the factory wiring harness from the six (6) front sensors and two (2) fog lights. 12. Remove the sensor from the sensor housing by expanding both sides of the sensor housing and lifting up. (Figure 10-11) Figure 10 Figure 11 13.
- Page 11 Figure 15 15. Use an 8mm socket wrench to remove the four (4) OEM bolts holding the OEM fog lights into the bumper. Set fog lights aside for later use. (Figure 16) Figure 16 15. Remove the factory wiring harness and set 16.
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Page 12: Installation
Installation NOTE: Not all the sensors or housings are the same. Use the two (2) flat sensors housings for the center two holes and the four (4) dished sensor housings for the outer four holes. Be mindful to install the correct sensor unit as shown. 17. - Page 13 20. Take the two mounting brackets (21974 and 21975) and mount them to the frame rails using the OEM hardware removed during steps 7 and 9. (Figure 21) Figure 21 21. With assistance, hold the bumper up to the mounts and use a 3/4”socket wrench to install the four (4) 1/2”...
- Page 14 23. Adjust the bumper to the desired position and then tighten all mounting hardware.
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Page 15: Contact
Contact information Fab Fours Inc. 2213 Industrial Park Road Lancaster, SC 29720 Phone: (803) 416-1100 Fax: 970-385-1914 Email: support@fabfours.com www.fabfours.com... - Page 16 “If you’re looking for more of the same, Then you’ve come to the wrong place.” - Greg Higgs...