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Summary of Contents for Stahl YL60/3 Series
- Page 1 Operating instructions Additional languages r-stahl.com Audible and visual signalling device Series YL60/3...
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Page 2: Table Of Contents
Contents Contents General information .....................3 Manufacturer......................3 About these instructions..................3 Further documents....................3 Conformity with standards and regulations............3 Explanation of symbols ..................4 Symbols used in these operating instructions............4 Symbols on the device..................4 Safety........................5 Intended use ......................5 Personnel qualification..................6 Residual risks.......................6 Transport and storage..................8 Product selection and modification ..............9 Mounting and installation ...................12 Mounting/disassembling ..................12... -
Page 3: En Fr
Make the operating instructions accessible to operating and maintenance staff at all times. ▶ Pass the operating instructions on to each subsequent owner or user of the device. ▶ Update the operating instructions every time R. STAHL issues an amendment. ID no.: 292403 / YL6060300220 Publication code: 2023-11-03·BA00·III·en·00... -
Page 4: Explanation Of Symbols
Explanation of symbols Explanation of symbols Symbols used in these operating instructions Symbol Meaning Handy hint for making work easier Dangerous situation which can result in fatal or severe injuries DANGER! causing permanent damage if the safety measures are not complied with. -
Page 5: Se Fi
21 and 22, and in safe areas. "Intended use" includes complying with these operating instructions and the other applicable documents, e.g. the data sheet. All other uses are only intended after being approved by R. STAHL. 292403 / YL6060300220 Audible and visual signalling device 2023-11-03·BA00·III·en·00... -
Page 6: Personnel Qualification
Unpack the device carefully to avoid damage. Make sure that no parts come loose inside the device. ▶ Check the packaging and the device for damage. Report any damage to R. STAHL immediately. Do not commission a damaged device. ▶... - Page 7 ▶ Do not change or modify the device. ▶ Repair work on the device must be performed only by R. STAHL. ▶ Gently clean the device with a damp cloth only – do not use scratching, abrasive or aggressive cleaning agents or solutions.
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Page 8: Gr 4 Transport And Storage
Transport and storage 3.3.2 Risk of injury Falling devices or components The heavy device or components can fall during transport and mounting, causing severe injury to persons in the form of bruises and contusions. ▶ Adhere to the operator's safety regulations, e.g. regarding the use of personal protective equipment (safety shoes). -
Page 9: Product Selection And Modification
Product selection and modification Product selection and modification Variants The following variants of the Series YL60/3 signalling device are available: Horn: 23826E00 23827E00 Omnidirectional horn Directional horn Connection chamber: 23829E00 23828E00 Ex d connection chamber Ex e connection chamber 292403 / YL6060300220 Audible and visual signalling device 2023-11-03·BA00·III·en·00 Series YL60/3... - Page 10 Product selection and modification Connection terminals Screw terminal Clamping range: 1 x 0.5 to 2.5 mm (finely stranded with and without core end sleeve) 1 x 0.5 to 4 mm (solid) (2 spare clamping units are available for each pole) The two connectional terminals on the neutral conductor/negative potential (DC) are bridged using a plug-in jumper.
- Page 11 Product selection and modification Push-in terminal Clamping range: 1 x 0.5 to 2.5 mm (finely stranded with and without core end sleeve) 1 x 0.5 to 4 mm (solid) (2 spare clamping units are available for each pole) The two connectional terminals on the neutral conductor/negative potential (DC) are bridged using a plug-in jumper.
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Page 12: Mounting And Installation
Mounting and installation Mounting and installation Mounting/disassembling DANGER! Explosion hazard due to inadequate sealing on metal cable glands! Non-compliance results in severe or fatal injuries. ▶ Use a sealing ring (CMP, polyamide) for metal cable glands and Ex d/Ex e enclosures. ▶... - Page 13 Mounting and installation 6.1.2 Wall mounting Mounting the L-bracket When operating the signalling device with increased vibration requirements ("harsh operation", IEC/EN 60598-1), the L-bracket must be used as a retaining element. 23773E00 23774E00 ▶ Mount the L-bracket on the wall (1). ▶...
- Page 14 Mounting and installation 6.1.3 Disassembling ▶ 23865E00 Disconnect the device from the power supply before disassembling. ▶ Dismantle the device into its component parts, as shown in the figure. Audible and visual signalling device 292403 / YL6060300220 Series YL60/3 2023-11-03·BA00·III·en·00...
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Page 15: Installation
Mounting and installation Installation 6.2.1 Conductor connection ▶ Select suitable conductors that do not exceed the permissible heating temperature within the enclosure. ▶ Ensure that conductors have the specified cross sections (see the "Technical data" chapter). ▶ Guide the conductor insulation to the terminals (for the stripping length, see the "Technical data"... - Page 16 Mounting and installation 6.2.2.2 Wiring For an Ex e connection chamber: For an Ex d connection chamber: 23782E00 23778E00 ▶ ▶ Screw the cable entries into the drilled Screw the cable entries into the drilled holes provided. holes provided. While doing so, comply with the While doing so, comply with the regulations and approvals applicable to regulations and approvals applicable to...
- Page 17 Mounting and installation 6.2.2.3 Basic configuration ▶ Use the preconfigured functions (default setting) in the connection area via A/B control signals for static signal adaptation (using the plug-in jumper provided) or dynamic signal adaptation (using separate wiring). The plug-in jumper can be modified depending on the required configuration setting (individual pins can be disconnected).
- Page 18 Mounting and installation For an Ex d connection chamber: DANGER! Explosion hazard due to a missing or incorrectly attached M95 threaded cover! Non-compliance results in severe or fatal injuries. ▶ Always fit the M95 threaded cover because this is necessary to meet the requirements of the type of protection (tightening torque 8 Nm).
- Page 19 Mounting and installation 6.2.3 Advanced configuration options (optional) (see chapter 15.1 for general settings) 6.2.3.1 Opening the enclosure NOTICE! Malfunction or device damage when opening the audible flange! Non-compliance can result in material damage. ▶ Do not open the audible flange. ▶...
- Page 20 Mounting and installation ▶ 23792E00 Configure the DIP switches present according to the necessary requirements. Four DIP switches are available for this: 1. Audible settings (tone 1/3/4) (see chapter 15.3 for the tone table) 2. Audible settings (tone 2) (see chapter 15.3 for the tone table) 3.
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Page 21: Commissioning
Commissioning ▶ 23825E00 Secure the visual flange with the TX20 safety screw (tightening torque 1.6 Nm). Commissioning Before commissioning, carry out the following checks: ▶ Check the mounting and installation. ▶ Check the device for damage. ▶ Remove any foreign objects. ▶... -
Page 22: Commissioning Multiple Devices
Commissioning Commissioning multiple devices 22130E00 Example: Connection diagram for combining multiple devices • Audible and visual signals can be wired separately (individual wiring) or combined (plug-in jumper between L and L • The N-conductors for the audible and visual signalling are connected internally and require the same reference potential. -
Page 23: Earthing/Protective Conductor
Perform overhaul of the device according to the applicable national regulations and the safety notes in these operating instructions ("Safety" chapter). Repair ▶ Repair work on the device must be performed only by R. STAHL. 292403 / YL6060300220 Audible and visual signalling device 2023-11-03·BA00·III·en·00... -
Page 24: Returning The Device
Returning the device ▶ Only return or package the devices after consulting R. STAHL! Contact the responsible representative from R. STAHL. R. STAHL's customer service is available to handle returns if repair or service is required. ▶ Contact customer service personally. ▶... -
Page 25: Cn 13.1 Technical Data
Appendix A Appendix A 13.1 Technical data Explosion protection Global (IECEx) Gas and dust IECEx EPS 22.0046X Ex db IIC T4/T6 Ex db eb IIC T4/T6 Ex tb IIIC T80/T100 °C Europe (ATEX, UKEX) Gas and dust EPS 22 ATEX 1 224 X, CML 21UKEX1224X E II 2 G Ex db IIC T4/T6 E II 2 G Ex db eb IIC T4/T6 E II 2 D Ex tb IIIC T80/T100 °C... - Page 26 Appendix A Technical data Technical data Product weight 6 kg Electrical data Rated operational Horn – XENON: 12 to 27.2 V DC voltage Horn – LED: 21.1 to 27.2 V DC Average input power/ Max. current Input power Max. input power max.
- Page 27 Appendix A Technical data Acoustic data Volume ≤ 120 dB(A) at 1 m (directional) ≤ 114 dB(A) at 1 m (omnidirectional) Pole diagram 0° 30° -30° -6dB 60° -60° -12dB -18dB -24dB 90° -90° 120° -120° -150° 150° 180° 24093E00 22495E00 292403 / YL6060300220 Audible and visual signalling device...
- Page 28 Appendix A Technical data Luminous characteristics Effective luminous Type LED tower XENON intensity Function Flashing Blinking Flashing 1 Hz 1 Hz 1 Hz Colour 101 cd 165 cd 24 cd amber 146 cd 239 cd 76 cd blue 75 cd 123 cd 20 cd green...
- Page 29 Signalling device according to configuration 1 x L-/U-bracket 4 x stopping plugs 1 x plug-in jumper 2 x cable entries (for Ex de) For further technical data, see r-stahl.com. 292403 / YL6060300220 Audible and visual signalling device 2023-11-03·BA00·III·en·00 Series YL60/3...
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Page 30: Device Design
Appendix B Appendix B 14.1 Device design Device element Bracket (retaining cable) M95 threaded cover Screws Connection chamber cover Horn cover Enclosure External earth connection Safety screw Flash cover 24157E00 Ex d Device element Bracket (retaining cable) Screws Connection chamber cover Horn cover Enclosure External earth connection... -
Page 31: Dimensions/Fastening Dimensions
Appendix B 14.2 Dimensions/fastening dimensions Dimensional drawings (all dimensions in mm [inch]) – Subject to change 23794E00 211,80 [ 8,34] Ø Ø 23795E00 Omnidirectional horn Directional horn 292403 / YL6060300220 Audible and visual signalling device 2023-11-03·BA00·III·en·00 Series YL60/3... -
Page 32: General Settings
Appendix C Appendix C (Advanced configuration options) 15.1 General settings All switches are set to OFF ex-factory. DIP switch 4 Function Switches the device function on via the input voltage Switches the device function on via the B control signal (min. 10.8 V) A/B control for audible signal active A/B control for audible signal inactive (visual signal is fixed) -
Page 33: Light Table
Appendix C 15.2 Light table If the device activation via the B control signal is active (see chapter 15.1 for general settings), only two channels are available via the A control signal. DIP switch 3.6 is used to activate/deactivate the switching function of the visual signal via the A/B control signal. - Page 34 Appendix C LED tower (hexagon), monochrome B = RI (switching of the device function via B control signal active (see chapter 15.1 for general settings)) 1 2 3 4 5 0 0 0 0 0 x Continuous light Flashing light (double flash, 1 Hz) 1 0 0 0 x Blinking light 1.0 Hz Continuous light (dimmed)
- Page 35 Appendix C XENON Channel 1 Channel 2 Channel 3 Channel 4 1 2 3 4 5 0 0 0 x x x 5 J; 1.00 Hz 5 J; 0.75 Hz 5 J; 0.67 Hz 5 J; 0.50 Hz 1 0 x x x 5 J; 0.75 Hz 5 J;...
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Page 36: Tone Table
Appendix C 15.3 Tone table If the device activation via the B control signal is active (see chapter 15.1 for general settings), only two channels (tones) are available via the A control signal. Audible settings DIP switches 1 and 2 Tone no. - Page 37 Appendix C Description of tone no. Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 108.2 114.7 Alternating tones UK, BS5839-1 at 2 Hz (800 Hz/1000 Hz, (fire alarm/ 0.25s 0.25s 0.25 s/0.25 s) level crossing) 24054E00 104.6 114.4 Alternating tones at 2 Hz (2500 Hz/3100 Hz,...
- Page 38 Appendix C Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 106.7 115.1 Alternating tones at 0.16 Hz 0.5s (2040 Hz/1632 Hz, 22571E00 0.31 s/0.31 s) 103.8 113.0 Continuous tone 22580E00 (2300 Hz) 109.5 112.1 Continuous tone 22580E00 (440 Hz) 109.0 115.3...
- Page 39 Appendix C Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 99.1 108.2 Interrupted tone Sweden, 0.5s at 4 Hz (700 Hz, SS 031711 22584E00 0.125 s on/0.125 s off) (emergency signal) 100.3 109.5 Interrupted tone Germany 0.7s 0.3s at 1 Hz (700 Hz, (industrial alarm)
- Page 40 Appendix C Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 103.2 109.6 Continuous tone Germany 22580E00 (500 Hz) KTA 3901 (all-clear signal) IMO, Code 2 (Low) 98.0 106.7 Continuous tone Sweden, 22580E00 (660 Hz) SS 031711 (all-clear signal) 102.9 111.9 Continuous tone...
- Page 41 Appendix C Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 108.0 115.7 Siren at 0.18 Hz (560/1055 Hz, 2.73 s/2.73 s) 2,753s 2,753s 24060E00 109.6 117.7 Siren at 1 Hz (660/1200 Hz, 0.5 s/0.5 s) 24061E00 106.9 112.8 Siren at 7 Hz (800/1000 Hz,...
- Page 42 Appendix C Tone no. Horn attachment Description of tone Note Omni dB(A) dB(A) 108.7 115.1 Interrupted tone IMO Code 1a at 0.5 Hz (1000 Hz, 24070E00 1 s on/1 s off) 7 x + continuous tone (1000 Hz, 7 s) 103.0 112.0 Interrupted tone...
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