Texas Instruments TPS4005 Series Manual
Texas Instruments TPS4005 Series Manual

Texas Instruments TPS4005 Series Manual

Wide-input synchronous buck controller

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TPS4005x Wide-Input Synchronous Buck Controller

1 Features

New products available
LM5145
75-V synchronous buck controller with
wide input voltage and duty cycle ranges
LM5146
100-V synchronous buck DC/DC
controller with wide duty-cycle range
Operating input voltage 8 V to 40 V
Input voltage feedforward compensation
< 1% internal 0.7-V reference
Programmable fixed-frequency up to 1-MHz
voltage mode controller
Internal gate-drive outputs for high-side and
synchronous N-channel MOSFETs
16-pin PowerPAD
package (R
Thermal shutdown
Externally synchronizable
Programmable high-side sense short-circuit
protection
Programmable closed-loop soft start
TPS40054 source only
TPS40055 source and sink
TPS40057 source and sink with V

2 Applications

Power modules
Networking and
telecom
Industrial
and servers
+
V
IN
±
An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.

3 Description

The TPS4005x is a family of high-voltage, wide-
input (8 V to 40 V), synchronous, step-down
controllers. The TPS4005x family offers design
flexibility
functions, including soft start, UVLO, operating
frequency, voltage feedforward, high-side current limit,
and loop compensation.
The TPS4005x uses voltage feedforward control
techniques to provide good line regulation over the
wide (4:1) input voltage range, and fast response
to input line transients. Near-constant modulator
gain with input variation eases loop compensation.
= 2°C/W)
θJC
The externally programmable current limit provides
pulse-by-pulse current limit, as well as hiccup mode
operation using an internal fault counter for longer
duration overloads.
The new products, LM5145 and LM5146, offer
reduced BOM cost, higher efficiency, and reduced
solution size among many other features. Start a
WEBENCH
prebias
O
(1)
TPS4005xPWP
1
16
KFF
ILIM
2
15
VIN
RT
3
BOOST
14
BP5
4 SYNC
HDRV
13
5
12
SW
SGND
6 SS/SD
BP10
11
7 VFB
LDRV 10
8 COMP
PGND 9
Simplified Schematic
TPS40054, TPS40055, TPS40057
SLUS593J – DECEMBER 2003 – REVISED JUNE 2022
with
a
variety
®
design with
LM5145
Device Information
Part Number
Package
TPS40054
TPS40055
HTSSOP (16)
TPS40057
For all available packages, see the orderable addendum at
the end of the data sheet.
Copyright © 2017, Texas Instruments Incorporated
of
user-programmable
and LM5146.
(1)
Body Size (NOM)
5.00 mm × 4.40 mm
+
V
O
±

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Summary of Contents for Texas Instruments TPS4005 Series

  • Page 1: Features

    ± 8 COMP PGND 9 Copyright © 2017, Texas Instruments Incorporated Simplified Schematic An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA.
  • Page 2: Table Of Contents

    Added Feature Description section, Device Functional Modes, Application and Implementation section, Power Supply Recommendations section, Layout section, Device and Documentation Support section, and Mechanical, Packaging, and Orderable Information section................Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 3: Pin Configuration And Functions

    Inverting input to the error amplifier. In normal operation, the voltage on this pin is equal to the internal reference voltage, 0.7 V. Supply voltage for the device Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 4: Specifications

    Junction-to-case (bottom) thermal resistance °C/W θJCbot For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 5: Electrical Characteristics

    Low-level output sink current High-level output voltage = 500 µA SOURCE Low-level output voltage = 500 µA 0.35 SINK Input bias current = 0.7 V BIAS Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 6 = 28.7 kΩ 6.95 7.95 UVLO UVLO, fixed UVLO, hysteresis 0.46 Specified by design. Not production tested. increases with SYNC frequency, maximum duty cycle decreases with I Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 7: Typical Characteristics

    Figure 6-3. Undervoltage Lockout Threshold vs Figure 6-4. Input Voltage vs BP5 Voltage Hysteresis 110°C 25°C – 55°C – Input Voltage – V Figure 6-5. Input Voltage vs BP10 Voltage Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 8: Detailed Description

    Varying the PWM ramp directly with line voltage provides excellent response to line variations because the PWM does not have to wait for loop delays before changing the duty cycle (see Figure 7-1). Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 9 When the counter reaches a total of seven counts in which the ramp duration is shorter than the clock cycle, a power-good signal is asserted and a soft start initiated, and the upper and lower MOSFETS are turned off. Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 10 The tolerance on the UVLO set point also affects the maximum duty cycle achievable. If the UVLO starts the device at 10% below the nominal start-up voltage, the maximum duty cycle is reduced approximately 10% at the nominal start-up voltage. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 11: Removed Tps40055-Q1, Tps40192, Tps40193, And Tps40200 References From Table

    1N914, 1N4150 PGND Type Signal Diode Copyright © 2017, Texas Instruments Incorporated Figure 7-3. Hysteresis for Programmable UVLO 7.3.4 BP5 and BP10 Internal Voltage Regulators Start-up characteristics of the BP5 and BP10 regulators over different temperature ranges are shown in...
  • Page 12 DC output current plus one-half of the peak inductor current. • is the overcurrent comparator offset and is –20 mV maximum. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 13 For a buck converter using voltage mode control, there is a double pole due to the output L-C . The double pole is located at the frequency calculated in Equation Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 14 In many cases, the second pole can be eliminated and the gain roll-off of the amplifier is used to roll-off the overall gain at higher frequencies. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 15 The error amplifier has a finite output source and sink current, which must be considered when sizing R2. A value that is too small does not allow the output to swing over its full range. Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback...
  • Page 16: Device Functional Modes

    At continuous output inductor currents, the controller operates as a synchronous buck converter to optimize efficiency. The TPS40055 operates in two quadrants, sourcing and sinking output current. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 17: Application Information

    (heavy to light load step) while maintaining the output voltage within acceptable limits. The amount of capacitance depends on the magnitude of the load step, the speed of the loop, and the size of the inductor. Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 18 The 10-V reference pin, BP10V provides energy for both the synchronous MOSFET and the high-side MOSFET through the BOOST capacitor. Neglecting any efficiency penalty, the BP10V capacitance is described in Equation (Farads) BP10 (32) Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 19 8-1. ∆I BODY DIODE BODY DIODE CONDUCTION CONDUCTION ANTI-CROSS SYNCHRONOUS HIGH SIDE ON CONDUCTION RECTIFIER ON UDG-02139 Figure 8-1. Inductor Current and SW Node Waveforms Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 20 And the total power dissipation in the TPS4005x, assuming the same MOSFET is selected for both the high-side and synchronous rectifier, is described in Equation Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 21: Typical Application

    A Schottky diode is shown connected across the synchronous rectifier MOSFET as an optional device that can be required if the layout causes excessive negative SW node voltage, greater than or equal to 2 V. Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback...
  • Page 22 PGND 1.0 F µ – BIAS 22 pF 26.7 kΩ Copyright © 2017, Texas Instruments Incorporated Figure 8-2. 24-V to 3.3-V at 8-A DC-DC Converter Design Example 8.2.1 Design Requirements • Input voltage: 10 V to 24 V • Output voltage: 3.3 V ±2% (3.234 ≤ V ≤...
  • Page 23 Equation 1 * d + 8 1 * 0.135 + 7.44 A (56) The synchronous MOSFET conduction loss from Equation 33 Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 24 Equation ( 8 A ) * ( 1 A ) 2.9 m + 97 mF ( 3.3 ) * ( 3.0 ) (65) Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 25 The amplifier gain at the crossover frequency of 20 kHz is determined by the reciprocal of the modulator gain AMOD at the crossover frequency from Equation Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 26 0.5 V (83) For this application, a 0.1-µF capacitor is used for the BOOST bypass capacitor and a 1-µF capacitor is used for the BP10V bypass. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 27 Figure 8-5. Overall Gain and Phase vs Frequency V OUT = 50 mV/div I OUT 5 A/div t − Time − 200 µs/div Figure 8-7. Transient Response Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 28: Power Supply Recommendations

    Proper bypassing of input supplies and internal regulators is critical for noise performance, as is PCB layout and grounding scheme. See the recommendations in Section Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 29: Layout

    HDRV, LDRV, BOOST, and the switch node (SW). 10.2 Layout Example The TPS40055EVM-001 layout is shown in Figure 10-1 Figure 10-5 for reference. Figure 10-1. Top-Side Component Assembly Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 30 TPS40054, TPS40055, TPS40057 www.ti.com SLUS593J – DECEMBER 2003 – REVISED JUNE 2022 Figure 10-2. Top-Side Copper Figure 10-3. Internal Layer 1 Copper Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 31: Mosfet Packaging

    MOSFET data sheet refers to a given copper area and thickness. In most cases, a lowest thermal impedance of 40°C/W requires one square inch of Copyright © 2022 Texas Instruments Incorporated Submit Document Feedback Product Folder Links:...
  • Page 32 2-ounce copper on a G-10/FR-4 board. Lower thermal impedances can be achieved at the expense of board area. Please refer to the selected MOSFET's data sheet for more information regarding proper mounting. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 33: Device And Documentation Support

    All trademarks are the property of their respective owners. 11.6 Electrostatic Discharge Caution This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
  • Page 34: Information

    This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. Submit Document Feedback Copyright © 2022 Texas Instruments Incorporated Product Folder Links: TPS40054 TPS40055 TPS40057...
  • Page 35 PACKAGE OPTION ADDENDUM www.ti.com 14-Oct-2022 PACKAGING INFORMATION Orderable Device Status Package Type Package Pins Package Eco Plan Lead finish/ MSL Peak Temp Op Temp (°C) Device Marking Samples Drawing Ball material (4/5) TPS40054PWP NRND HTSSOP RoHS & Green NIPDAU Level-2-260C-1 YEAR -40 to 85 40054 TPS40054PWPG4...
  • Page 36 PACKAGE OPTION ADDENDUM www.ti.com 14-Oct-2022 Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. Lead finish/Ball material - Orderable Devices may have multiple material finish options.
  • Page 37 PACKAGE MATERIALS INFORMATION www.ti.com 5-Jan-2022 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Reel Reel Pin1 Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant (mm) W1 (mm) TPS40054PWPR HTSSOP 2000 330.0 12.4 12.0 TPS40055PWPR HTSSOP 2000 330.0...
  • Page 38 PACKAGE MATERIALS INFORMATION www.ti.com 5-Jan-2022 *All dimensions are nominal Device Package Type Package Drawing Pins Length (mm) Width (mm) Height (mm) TPS40054PWPR HTSSOP 2000 350.0 350.0 43.0 TPS40055PWPR HTSSOP 2000 350.0 350.0 43.0 TPS40057PWPR HTSSOP 2000 350.0 350.0 43.0 Pack Materials-Page 2...
  • Page 39 PACKAGE MATERIALS INFORMATION www.ti.com 5-Jan-2022 TUBE *All dimensions are nominal Device Package Name Package Type Pins L (mm) W (mm) T (µm) B (mm) TPS40054PWP HTSSOP 10.2 3600 TPS40054PWPG4 HTSSOP 10.2 3600 TPS40055PWP HTSSOP 10.2 3600 TPS40055PWPG4 HTSSOP 10.2 3600 TPS40057PWP HTSSOP 10.2...
  • Page 41 2.46 TYPICAL 1.75 4224559/B 01/2019 PowerPAD is a trademark of Texas Instruments. NOTES: 1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing per ASME Y14.5M. 2. This drawing is subject to change without notice.
  • Page 42 7. Solder mask tolerances between and around signal pads can vary based on board fabrication site. 8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature numbers SLMA002 (www.ti.com/lit/slma002) and SLMA004 (www.ti.com/lit/slma004).
  • Page 43 EXAMPLE STENCIL DESIGN PWP0016C PowerPAD TSSOP - 1.2 mm max height SMALL OUTLINE PACKAGE (2.46) BASED ON 16X (1.5) METAL COVERED 0.125 THICK BY SOLDER MASK STENCIL 16X (0.45) (R0.05) TYP (2.31) SYMM BASED ON 0.125 THICK STENCIL 14X (0.65) SYMM SEE TABLE FOR DIFFERENT OPENINGS...
  • Page 44 TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable warranties or warranty disclaimers for TI products. TI objects to and rejects any additional or different terms you may have proposed. IMPORTANT NOTICE Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265 Copyright © 2022, Texas Instruments Incorporated...

This manual is also suitable for:

Tps40054Tps40055Tps40057

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