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Texas Instruments TPS40100 User Manual
Texas Instruments TPS40100 User Manual

Texas Instruments TPS40100 User Manual

A 12v input, 3.3v output, 10a synchronous buck controller, system power management dc/dc controllers
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Using the TPS40100
A 12V Input, 3.3V Output, 10A Synchronous Buck Controller
System Power Management – DC/DC Controllers
1 INTRODUCTION
The TPS40100EVM-001 evaluation module (EVM) is a synchronous buck converter providing a fixed 3.3V output
at up to 10A from a 12V input bus. The EVM is designed to start up from a single input supply, with no additional
bias voltage required. The module uses a TPS40100 midrange input synchronous buck controller.
2 DESCRIPTION
TPS40100EVM-001 is designed to use a regulated 12V +/-10% (10.8V-13.2V) bus to produce a regulated 3.3V
output at up to 10A of load current. The EVM is designed to demonstrate the TPS40100 in a typical regulated
bus to low-voltage application while providing a number of test points to evaluate the performance of the
TPS40100. The EVM includes features to demonstrate voltage tracking, margin up/down, enable/disable and
power good. A synchronization pin is provided to allow the EVM to be synchronized to an external clock.
2.1 APPLICATIONS
Non-Isolated Medium Current Point of Load and low voltage bus converters.
Merchant Power Modules
Networking Equipment
Telecommunications Equipment
DC Power Distributed Systems
2.2 FEATURES
10.8V – 13.2V input range
3.3V fixed output
10 Adc Steady State Output Current
Output margin up and down support
Tracking voltage input to support simultaneous sequencing
Power good indicator
Frequency synchronization input
Remote sensing scheme
380kHz switching frequency
Single Main Switch MOSFET and Single Synchronous Rectifier MOSFET
Single Component Side, surface mount design on a 3.0" x 3.25" evaluation board
Four Layer PCB with all components on top side
Convenient test points for probing critical waveforms
Test points for full loop analysis as well as control to output
2.2.1 USING REMOTE SENSE (J3)
TPS40100EVM-001 provides the user with remote sense capabilities. Remote sense is used to provide more
accurate load regulation by compensating for losses over terminal connections and load wire resistance.
When remote sense is used properly, the converter will regulate the voltage at the point where sense connections
are placed. These remote sense connections are usually placed at the intended load. As the load is increased
the direct output of the converter will rise to compensate for IR losses.
1
User Guide
SLUU224 – JUNE 2005

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Summary of Contents for Texas Instruments TPS40100

  • Page 1 TPS40100EVM-001 is designed to use a regulated 12V +/-10% (10.8V-13.2V) bus to produce a regulated 3.3V output at up to 10A of load current. The EVM is designed to demonstrate the TPS40100 in a typical regulated bus to low-voltage application while providing a number of test points to evaluate the performance of the TPS40100.
  • Page 2 The EVM contains a power good pin to provide the user with a “power ok” signal. This pin is pulled up through a resistor to the 5VBP pin of the TPS40100. If any of the following conditions occur the power good pin will pull low;...
  • Page 3: Input Characteristics

    ELECTRICAL PERFORMANCE SPECIFICATION Parameter Notes and Conditions Units INPUT CHARACTERISTICS Input Voltage Range 10.8 13.2 Max Input Current = 10.8V, I = 10A No-Load Input Current = 13.2V, I = 0A OUTPUT CHARACTERISTICS Output Voltage 3.22 3.30 3.39 Output Voltage Line Regulation (10.8V<V <13.2V, I = 5A)
  • Page 4 4 SCHEMATIC Figure 1: TPS40100EVM-001 Power Stage / Control Schematic...
  • Page 5 Figure 2: TPS40100EVM-001 Margin Control Component values are for reference only.
  • Page 6: Voltage Source

    5 TEST SET UP 5.1 EQUIPMENT 5.1.1 VOLTAGE SOURCE The input voltage source (V ) should be a 0-15V variable DC source capable of 5Adc. Connect V to J2 as shown in Figure 3. 5.1.2 METERS Ammeter1: 0-5Adc, ammeter Voltmeter1: VIN, 0-15V voltmeter Voltmeter2: VIN, 0-5V voltmeter 5.1.3 LOADS LOAD1...
  • Page 7: Equipment Setup

    5.2 EQUIPMENT SETUP 5.2.1 Initial EVM Jumper and Switch Settings Figure 4 is the basic test set up recommended for evaluating the TPS40100EVM-001. EVM is shipped with the following in the default position: 1. Enable switch (S1) open across pins 2&3. This is the enable position. 2.
  • Page 8: Start Up / Shut Down Procedure

    Jumper Disable Position TP17 Remote +Sense Jumper Disabled TP13 1MΩ , DC 1V / div 20mHz BW TEXAS INSTRUMENTS TPS40100EVM-001 12V to 3.3V @ 10A HPA089A Metal Ground Barrel Probe Tip TP17 TP18 Tip and Barrel Vout ripple and transient measurement for TP17 and...
  • Page 9: Other Tests

    5.3 OTHER TESTS 5.3.1 ADJUSTING OUTPUT VOLTAGE (R1 & R3) The regulated output voltage can be adjusted by changing the values of the feedback resistors, R1 and R3. R19 and R17 are located in the feedback to provide the user with positive remote sense and the ability to perform loop analysis with a frequency/gain analyzer.
  • Page 10 8) Increase load gradually and observe the difference in voltages present at the monitoring points. The set voltage (3.3V) will be regulated at the load; this will be noted at TP13 and TP14. The direct output of the converter (J5 pin 2, 3) will read a higher voltage. As IR losses increase over load wires and terminals the direct output of the converter will compensate by raising the voltage to keep within regulation at the load.
  • Page 11 1MΩ , DC 1V / div 60mHz BW Connector J3 Pin 1 Tracking In Pin 2,3 Gnd Pin 4 Enable Monitor Tracking Engage S2 Closed = Discharge tracking voltage signal. Remote +Sense Jumper Open = Charge tracking voltage signal. Disabled TP13 Tracking Engage S2 Enable S1...
  • Page 12 Single unit tracking (Charge). Channel 1 (+3.3Vout) Channel 4 (Tracking In). Vin = 12V Iout=10A Figure 7: Single EVM tracking charging ramp...
  • Page 13 To demonstrate multiple EVM (2 modules) tracking the following procedure must be followed to ensure proper functionality. The second TPS40100 EVM should be configured to a different output voltage. 1. Shunt pins 2&3 of the Tracking Enable Jumper (J8) for both modules.
  • Page 14 1MΩ, DC 1V / div 60mHz BW TPS40100 EVM #1 Connector J3 Pin 1 Tracking In Pin 2,3 Gnd Pin 4 Enable Monitor Tracking Engage S2 Closed = Discharge tracking voltage signal. Tracking Remote +Sense Jumper Open = Charge tracking voltage signal.
  • Page 15 (ENABLE S1) provides the ability to enable and disable the device. Please see Figure 10 below for illustration. Closing S1 will disable the device by pulling the UVLO pin of the TPS40100 low. Opening S1will enable the device, providing that the appropriate input voltage is present. J3 pin 4 is an enable monitor pin providing a connection for user observation.
  • Page 16 Iout =10A Figure 11: Power on from enable...
  • Page 17 5.3.5 Margin Test Set-Up To begin testing set up EVM according to Figure 4. Chose the margin level desired. Connector J4 pins 3,6,12 and 15 are designated pins that can be connected to adjacent Vin pins (2, 5, 11 and 14) of J4 to enable the desired margin level.
  • Page 18 Vin = 12V Iout=10A Figure 13: Margin up 5% 5.3.6 Power Good And Synchronization Test Set-Up The TPS40100EVM-100 has the ability to be synchronized to an external clock. To begin testing, set up EVM according to Figure 4 in this users guide. Connector J1 contains both the power good pin and sync in pin. Power good can be monitored for its steady state response with a DMM or with an oscilloscope to illustrate its dynamic response.
  • Page 19 Square Wave, Freq = 120% SWF, 5Vpeak Voltmeter Function Generator Pin 1 Pow er Good Pin 2,3 Gnd GNDGND Pin 4 SYNC IN GND GND SYNC IN POWER Enable SW1 GOOD Tracking Engage S2 LDRV Tracking Enable Jumper 1MΩ, DC 1V / div 60mHz BW Figure 14: TPS40100EVM-001 Power Good and Synchronization Test Set-Up.
  • Page 20 Channel 1 Switchnode voltage Channel 2 External Clock Signal Vin = 12V Iout=10A Figure 15: Synchronization 6 TPS40100EVM TYPICAL PERFORMANCE DATA & CHARACTERISTIC CURVES Figure 16 through Figure 18 present typical performance curves for the TPS40100EVM-001. Since actual performance data can be affected by measurement techniques and environmental variables, these curves are presented for reference and may differ from actual field measurements.
  • Page 21 6.1 EFFICIENCY HPA089A Efficiency Line/Load vs. Efficiency 10.8v 12.0v 13.2v Load Current (A) Figure 16: TPS40100EVM-001 Efficiency =10.8-13.2V, V = 3.3V I = 0-10A 12V_IN...
  • Page 22 6.2 LINE & LOAD REGULATION HPA089A Load Regulation Vout vs. Load Current 3.315 3.313 3.311 3.309 3.307 3.305 12.0v 10.8v 3.303 13.2v 3.301 3.299 3.297 3.295 9 10 Load Current (A) Figure 17: TPS40100EVM-001 Line Regulation I = 10A Vin = 10.8-13.2V...
  • Page 23 The EVM has been designed using a 4-layer, 2oz copper-clad circuit board 3.0” x 3.25” with most of the components on the top side to allow the user to easily view, probe and evaluate the TPS40100 control IC in a practical application.
  • Page 24 Figure 19: TPS40100EVM-001 Component Placement (Viewed from Top)
  • Page 25 Figure 20: TPS40100EVM-001 Silkscreen (Viewed from Top)
  • Page 26 Figure 21: TPS40100EVM-001 Top Copper (Viewed from Top)
  • Page 27 Figure 22: TPS40100EVM-001 Layer 2 (X-Ray View from Top)
  • Page 28 Figure 23: TPS40100EVM-001 Layer 3 (X-Ray View from Top)
  • Page 29: List Of Materials

    Figure 24: Bottom Copper (X-Ray View from Top) 8 LIST OF MATERIALS Table 3 lists the EVM components as configured according to the schematic shown in Figure 1 and Figure 2.
  • Page 30 Date: 05/03/2005 EVM BOM COUNT RefDes Value Description Size Part Number C1, C11, C16, Capacitor, Ceramic, 0.1 uF, 50 V, C18, C21 0.1uF X7R, 10% 0603 Capacitor, Ceramic, 560 pF, 50V, 560pF X7R, 20% 0603 Capacitor, Ceramic, 1500 pF, 50 V, 1500pF X7R, 10% 0603...
  • Page 31 BAT54S Diode, Dual Schottky, 200-mA, 30-V SOT23 BAT54S Zetex BAT54HT1 Diode, Schottky, 200-mA, 30-V SOD323 BAT54HT1 On Semiconductor 0.55 x J1, J3 ED1516 Terminal Block, 4-pin, 6-A, 3.5mm 0.25 ED1516 0.40 x ED1609-ND Terminal Block, 2-pin, 15-A, 5.1mm 0.35 ED1609 0.100 x Header, 3x5-pin, 100mil spacing 5 X 3...
  • Page 32 Resistor, Chip, 10.0 Ohms, 1/16-W, R18, R19 0603 Resistor, Chip, 127k Ohms, 1/16-W, 127k 0603 R20, R21, R23, Resistor, Chip, 511k Ohms, 1/16-W, 511k 0603 Resistor, Chip, 30.1k Ohms, 1/16- R22, R25 30.1k W, 1% 0603 Resistor, Chip, 2 Ohms, 1/10W, 1% 0805 Resistor, Chip, 100-Ohms, 1/16-W, 0603...
  • Page 33 Shunt, 100-mil, Black (Initial Placement Across Pins (1,2) (4,5) (7,8) (10,11) (13,14) of connector (Margin) 0.100 929950-00 TP5, TP6, TP7, TP8, TP9, TP10, TP11, TP15, TP16, TP17, 0.125 x TP18 5012 Test Point, White, Thru Hole 0.125 5012 Keystone IC, Midrange Input Synchronous TPS40100RGE Buck Controller QFN-24...
  • Page 34 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Texas Instruments TPS40100EVM-001...