INOXPA INNOVA M Installation, Service And Maintenance Instructions
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INOXPA INNOVA M Installation, Service And Maintenance Instructions

Single seat valve
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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
SINGLE SEAT VALVE
INNOVA M / L
Original Instructions
10.241.30.09EN
(0) 2024/01

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  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS SINGLE SEAT VALVE INNOVA M / L Original Instructions 10.241.30.09EN (0) 2024/01...
  • Page 2 Revision: (0) 2024/01 INNOVA M / L with pneumatic actuator INNOVA M / L with manual or pneumatic actuator DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...
  • Page 3 Revision: (0) 2024/01 INNOVA M / L with pneumatic actuator INNOVA M / L with manual or pneumatic actuator DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...

  • Page 4: Table Of Contents

    9.7. Dimensions of the INNOVA M valve ......................27 9.8. Dimensions of the INNOVA L valve ......................28 9.9. Exploded drawing and parts list of the INNOVA M valve ..............30 9.10. Exploded drawing and parts list of the INNOVA L valve ..............32 INOXPA S.A.U.

  • Page 5: Generalities

    INOXPA. The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this exempts INOXPA of all responsibility in case of ac- cidents and personal injuries and/or property damage. Also, excluded from the warranty all break- downs caused by improper use of the gear.

  • Page 6: Safety

    Important instruction to prevent damage to the equipment and/or its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9.

  • Page 7: General Information

    The single-seat valve INNOVA M is a shut-off valve used to open or close pipe sections. The single seat valve INNOVA L is a divert valve to divert the product with a diverging flow. 4.2. APPLICATION The single seat valves INNOVA M and INNOVA L are suitable for a wide range of applications in the food, beverage, pharmaceutical and chemical industries. The INNOVA M valve is usually used for emptying, drainage or as shut-off valve on a bypass line. The INNOVA L valve is often used to supply CIP and on return lines.

  • Page 8: Installation

    5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpac- king. When receipt the valve, check to see whether all the parts listed on the delivery slip are present:...
  • Page 9 DN 50, OD 2’’ DN 80 OD 2½’’ DN 100, OD 4’’ Seals HNBR EPDM Material 1.4404 (AISI 316L) Connection Weld Standard pipe Body configuration 1 body A,B,C,D,E,F,G,H 2 bodies J,P,R,S,V,W,X,Z 3 bodies Type shut-off valve (reverse acting) routing (diverging flow) Product family INNOVA valve INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 10: Location

    INNOVA L 5.6. GENERAL INSTALLATION After the location of the valve is defined, the valve can be joined to the pipe by welding the valve  housing or using fittings. ATTENTION For INNOVA M and INNOVA L valves is recommended that the union for one of the bo- dies be made using a fitting to facilitate valve disassembly. In case of joining the valve to the pipe by fittings do  not forget the seals and tighten the unions properly. If instead, the valve is joined by welding, before star- ting to weld the valve bodies to the pipe disassemble the valve to prevent damage to the joints, following ...

  • Page 11: Checking And Review

    50 - 2’’ 65 - 2½’’ 80 - 3’’ 100 - 4’’ For the INNOVA L and INNOVA M valves, it is recommended that the union for one of the bodies be made using a fitting to facilitate valve disassembly. 5.9. VALVE CONFIGURATION WITH ACTUATOR The standard configuration of the valves is NC (normally closed). It is possible to convert it to NO (normally open) simply by turning the valve actuator, according to ...

  • Page 12: Actuator Air Connection

    1/8’’  thread  for  tubing  Ø6  mm)  with  thread  in  accordance  with  double-effect  or  simple  effect needs.  - mind the quality of the compressed air accor- ding to the specifications described in chap- ter 9. Technical Specifications. G 1/8’’ thread pneu- matic connections Depending on the configuration, the actuator may  have one or two air connections. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 13: Start-Up

    ATTENTION Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply.

  • Page 14: Operating Problems

    Actuator spring is in poor condition and/or suck • Replace the spring or clean. (dirty) The direction of flow should go against the direc- The direction of flow is the same as the direction  tion of closing. • of closing Choke the air discharge to reduce the pressure. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 15: Maintenance

    See the following table. NLGI DIN SEAL COMPONENT LUBRICANT 51818 Class HNBR / FPM klübersynth UH 1 64-2403 EPDM / HNBR / FPM PARALIQ GTE 703 INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 16: Cleaning

    Clean the entire interior and exterior of the valve before starting disassembly and assem- bly tasks. 8.3.2. Automatic SIP (sterilization-in-place) Sterilization with steam is applied to all equipment including the pipping. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 17 Maximum conditions during the SIP process with steam or superheated water: a. maximum temperature: 140ºC / 284ºF b. maximum time: 30 min c. cooling: sterile air or inter gas d. materials:    EPDM (the materials HNBR and FPM are not recommended) INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 18: Disassembly And Assembly Of The Innova M Valve

    Maintenance 8.4. DISASSEMBLY AND ASSEMBLY OF THE INNOVA M VALVE Proceed with caution. Personal injury can occur. Always disconnect the compressed air before starting to disassemble the valve. Never disassemble the valve clamps directly without reading the instructions carefully, since the actuator contains a spring inside it with an applie load.
  • Page 19 Maintenance the lower clamp (34B). 15. Open and close the valve several times, applying compressed air to ensure the valve’s assembly is correct and check that the shaft seal fits smoothly with the valve body. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 20: Disassembly And Assembly Of The Innova L Valve

    6. To the NC valves, release the compressed air from the actuator (10). 7. To the NO valves, apply compressed air to the actuator (10). 8. Unscrew the valve top shaft (08) from the valve lower shaft (08A) by two spanners. 9. Remove the O-ring (20C) and the seat seal (05C) from the valve lower shaft (08A) following the  instructions of chapter 8.6. Replacing the seat seal. 10. Remove the separator bushing (12A) and its O-rings (20B) from the lower part of the valve inter- mediate body (01A). 11. To the NC valves, apply compressed air to the actuator (10). 12. To the NO valves, release the compressed air from the actuator (10). 13. Loose and separate the clamp (34A) that joins the valve intermediate body (01A) to the valve top  body (01). 14. Remove the separator bushing (12A) and its O-rings (20B) from the lower part of the valve top  body (01). 15. Loose and separate the clamp (34A) that joins the valve top body (01) to the lantern (21). 16. Separate the valve top body (01) from the actuator (10) - lantern (32) assembly. 17. To the NC valves, release the compressed air from the actuator (10). INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 21 360º. Place the body according to the needs of the user. 11. To the NC valves, release the compressed air from the actuator (10). 12. Place the O-rings (20B) on the separator bushing (12A). 13. Place the separator bushing (12A) on the lower part of the valve intermediate body (01). 14. To the NO valves, apply compressed air to the actuator (10). Mount the seat seal (05C) on the valve lower shaft (08A) following the instructions of chapter 8.6. Replacing the seat seal. 16. Place the O-ring (20C) on the body lower shaft (08A). 17. Thread the valve lower shaft (08A) with the valve top shaft (08) by two spanners. 18. To the NO valves, release the compressed air from the actuator (10). 19. Place the valve lower body (01B) to the valve intermediate body (01A) and fix it with the clamp  (34B). The body is steerable 360º. Place the body according to the needs of the user. 20. Place the O-ring (20B) on the lower bushing (12B). 21. Place the lower guide bushing (12B) on the base of the valve lower body (01B) and fix it with the  lower clamp (34C). INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 22 Maintenance INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 23 Maintenance INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 24: Replacing The Seat Seal

    7. Press  the  seal  with  your  fingers  to  make  sure  it  is  will  seated.  Make  sure  there  are  no  parts  projecting  due  to  poor positioning of the seal. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 25: Actuator Configuration

    8. Unscrew the adapter shaft (08) from the actuator shaft. 8.8.2. Assembly 1. Place the O-rings (20A,20B) on the adapter base (13). 2. Remove the plugs from the actuator. 3. Screw the adapter shaft (08) on the actuator shaft. 4. Screw the plug on the adapter shaft (08). 5. Place the adaptaer base (13) on the actuator and fix it with the  screws (24). 6. Remove the cover of the control head. 7. Place the control head and fix it to the adapter base (13). 8. Place the control head. INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 26: Technical Specifications

    DIN EN 10357 serie A DN 25 - DN 100 (formerly DIN 11850 series 2) ASTM A269/270 OD 1½’’ - OD 4’’ (corresponds to OD tube) Connections weld 9.5. WEIGHTS OF THE INNOVA M VALVE 15,6 12,9 17,8 15,1 26,1 22,0 INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 27: Weights Of The Innova L Valve

    2’’ 11,5 2½’’ 18,1 15,4 3’’ 21,0 18,3 4’’ 31,3 27,1 9.7. DIMENSIONS OF THE INNOVA M VALVE 9.7.1. INNOVA M valve with A/S actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 28: Dimensions Of The Innova L Valve

    Technical Specifications  9.7.2. INNOVA M valve with A/A actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ 9.8. DIMENSIONS OF THE INNOVA L VALVE 9.8.1. INNOVA L valve with A/S actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’...
  • Page 29 Technical Specifications 9.8.2. INNOVA L valve with A/A actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 30: Exploded Drawing And Parts List Of The Innova M Valve

    Technical Specifications  9.9. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA M VALVE INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 31 EPDM / FPM / HNBR shaft 1.4404 (AISI 316L) actuator 1.4307 (AISI 304L) top body cap 1.4404 (AISI 316L) separator bushing 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) 34,34A,34B clamp 1.4301 (AISI 304) 1)  recommended spare parts INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...

  • Page 32: Exploded Drawing And Parts List Of The Innova L Valve

    Technical Specifications  9.10. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA L VALVE INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 33 EPDM / FPM / HNBR top shaft 1.4404 (AISI 316L) lower shaft 1.4404 (AISI 316L) actuator 1.4307 (AISI 304L) top body cap 1.4404 (AISI 316L) separator bushing 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) 34,34A,34B,34C clamp 1.4301 (AISI 304) 1)  recommended spare parts INOXPA S.A.U. 10.241.30.09EN · (0) 2024/01...
  • Page 34 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 35 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 36 How to contact INOXPA S.A.U.: Contact details for all countries are continaually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - Spain...

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Innova l

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