Related Manuals for INOXPA INNOVA S
Summary of Contents for INOXPA INNOVA S
- Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS DOUBLE SEAT VALVE INNOVA S Manual Original 10.251.30.07EN (0) 2023/07...
- Page 2 INOXPA S.A.U. Telers, 60 17820 - Banyoles (Spain) hereby declare under our sole responsibility that the DOUBLE SEAT VALVE Machine: INNOVA Model: Type: DN 40 - DN 100 / OD 1½’’ - OD 4’’ Size: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX...
- Page 3 INOXPA S.A.U. Telers, 60 17820 - Banyoles (Spain) hereby declare under our sole responsibility that the DOUBLE SEAT VALVE Machine: INNOVA Model: Type: DN 40 - DN 100 / OD 1½’’ - OD 4’’ Size: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX...
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Page 4: Table Of Contents
9. Technical Specifications 9.1. Valve ..................................23 9.2. Actuator ................................23 9.3. Materials ................................23 9.4. Sizes available ..............................23 9.5. Weights ................................24 9.6. Dimensions ................................ 24 9.7. Exploded drawing and parts list ........................25 INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 5: Generalities
INOXPA. The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this exempts INOXPA of all responsibility in case of ac- cidents and personal injuries and/or property damage. Also, excluded from the warranty all break- downs caused by improper use of the gear. -
Page 6: Safety
Important instruction to prevent damage to the equipment and/or its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9. -
Page 7: General Information
The INNOVA S valve is a shut-off double-seat valve for hygienic applications. Its main components are the actuator, which can incorporate a control head, the lantern, the two shafts of shut-off and the body. At atmospheric pressure, between the seats of the two shafts of the INNOVA S valve, a leak detec- tion chamber is formed, which allows a safe separation between the two products, one of them is a clean product (CIP). -
Page 8: Installation
5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpac- king. When receipt the valve, check to see whether all the parts listed on the delivery slip are present:... - Page 9 DN 50, OD 2’’ DN 80 OD 2½’’ DN 100, OD 4’’ DN 65 Seals HNBR EPDM Material 1.4404 (AISI 316L) Connection Soldar Standard pipe Body configuration A,B,C,D 2 bodies Type mixproof valve Product family válvula INNOVA Housing combinations: Body configuration INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07...
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Page 10: Location
Due to the design of the bodies, the valve is completely drainable in a vertical position. In case of placing the valve in other positions, horizontal or inclined, to assure the self-draining, install the valve with at least the port that occupies the lowest position facing downwards. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 11: Checking And Review
Valve Size [mm] [mm] DN 40 / OD 1½’’ DN 50 / OD 2’’ DN 65 / OD 2½’’ DN 80 / OD 3’’ DN 100 / OD 4’’ 1120 INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 12: Connecting The Air To Actuator
Installation 5.9. CONNECTING THE AIR TO ACTUATOR To perform the air connection to the actuator: - connect and check the air connections (G 1/8’’ thread for tubing Ø6 mm) with thread in accor- dance with double-effect or simple effect needs. mind the quality of the compressed air according to the specifications described in chapter 9. Technical Specifications. Depending on the configuration, the actuator may have one or two air connections. Air connection G 1/8’’ thread INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 13: Start-Up
ATTENTION Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply. -
Page 14: Operating Problems
Product pressure exceeds the actuator specifica- • Reduce the product pressure tions • Excessive product pressure in body Reduce the product pressure • Loss of seal (vibrations) Tighten loose parts • • Insufficient time for impulses Adjust cleaning time in control system Increase the compressed air pressure • Insufficient air pressure INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 15: Maintenance
See the following table. NLGI DIN SEAL COMPONENT LUBRICANT 51818 Class HNBR / FPM klübersynth UH 1 64-2403 EPDM / HNBR / FPM PARALIQ GTE 703 INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 16: Cleaning
Clean the entire interior and exterior of the valve before starting disassembly and assem- bly tasks. 8.3.2. Automatic SIP (sterilization-in-place) Sterilization with steam is applied to all equipment including the pipping. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 17: Disassembly And Assembly The Valve
Valve size OD 1½ OD 2’’ OD 2½’’ - 3’’ OD 4’’ Actuator 17 mm Bottom shaft 19 mm 41 mm - 13 mm crescent spanner to separate the lantern from the actuator, - appropiate tool (not piercing) to mount the seat seals. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... - Page 18 14. Release the compressed air from the actua- guide bushing (17) and the seal of the body top tor (10) so that the valve passes a rest position. cover (12) from the body top cover (12). 15. Disassemble the lantern (21), loosening the ATTENTION screws (23) that join the actuator (10) with the 13 mm crescent spanner. Check the correct orientation of the body as indicated in chapter 5.7. Body Orientation. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07...
- Page 19 Maintenance INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07...
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Page 20: Replacing The Seat Seal
Once you get to the last step of this sequence, repeat the process until the seal is completely inside the accom- modation. 7. Press the seal with your fingers to make sure it is well 8. seated. Make sure there are no parts projecting due to 9. poor positioning of the seal. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 21: Disassembly And Assembly Of The Actuator
8.6.2. Assembly 1. Mount the scraper (60), the bushing (11B) and the O-ring (20) from the actuator body (01). 2. Place the top piston (30B) inside the actuator body (01). 3. Mount the stop of the top piston (43C) screwing the screws (32B) that join it to the actuator body (01). 4. Mount the O-ring (20B) to the spring assembly (06). 5. Mount the O-ring (20E) and the bushing (11B) on the shaft sleeve (35). 6. Mount the O-rings (20C,20F), the bushing (11D) and the scraper (60A) from the actuator base (12). 7. Introduce the spring assembly (06) inside the actuator body (01). 8. Introduce the bottom spring (06A), the base of the bottom spring (43B), the shaft sleeve (35) and the bottom piston (30A) in the actuator body (01). 9. Mount the actuator base (12) on the body (10). 10. Apply force on the shim to low 15-20 mm the actuator base (12). 11. Place the retaining ring (45). 12. Reduce the applied force slowly until the tool does not touch the actuator base (12). 13. Place the back cover (39) from the actuator and fix it with the screws (32A). 14. Place the plug (07) on the actuator back cover (39). INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... - Page 22 Maintenance 15. Install the air fittings (18,18B) and the silencer. 16. Apply compressed air to check the correct operation of the actuator. INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07...
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Page 23: Technical Specifications
Other steel parts 1.4301 (AISI 304) Seals in contact with the product EPDM (standard) - FPM - HNBR Internal surface finish bright polish Ra ≤ 0,8 µm External surface finish matt 9.4. SIZES AVAILABLE DIN EN 10357 serie A DN 40 - DN 100 (formerly DIN 11850 series 2) ASTM A269/270 OD 1½’’ - OD 4’’ (corresponds to OD tube) Connections weld INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 24: Weights
Technical Specifications 9.5. WEIGHTS Weights (kg) 1½’’ 2’’ 2½’’ 3’’ 4’’ 9.6. DIMENSIONS Dimensions (mm) ØF 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... -
Page 25: Exploded Drawing And Parts List
Technical Specifications 9.7. EXPLODED DRAWING and PARTS LIST INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07... - Page 26 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR O-ring EPDM / FPM / HNBR O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) screw clamp 1.4301 (AISI 304) diffuser PTFE 1) recommended spare parts INOXPA S.A.U. 10.251.30.07EN · (0) 2023/07...
- Page 27 NOTAS ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
- Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are continaually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - Spain...