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INOXPA INNOVA J Installation, Service And Maintenance Instructions

Single seat relieve valve
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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
SINGLE SEAT RELIEVE VALVE
INNOVA J
Original Instructions
10.245.30.12EN
(0) 2024/09

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Summary of Contents for INOXPA INNOVA J

  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS SINGLE SEAT RELIEVE VALVE INNOVA J Original Instructions 10.245.30.12EN (0) 2024/09...

  • Page 2: Relief Valve

    INOXPA S.A.U. Telers, 60 17820 - Banyoles (Spain) hereby declare under our sole responsibility that the RELIEF VALVE Machine: INNOVA Model: Type: DN 25 - DN 100 / OD 1’’ - OD 4’’ Size: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX XXXXXXXXXIINXXX...
  • Page 3 INOXPA S.A.U. Telers, 60 17820 - Banyoles (Spain) hereby declare under our sole responsibility that the RELIEF VALVE Machine: INNOVA Model: Type: DN 25 - DN 100 / OD 1’’ - OD 4’’ Size: IXXXXXXXXX IXXXXXXXXX Serial number: XXXXXXXXXIINXXX XXXXXXXXXIINXXX...

  • Page 4: Table Of Contents

    ..................................22 9.2. Actuator ................................22 9.3. Materials ................................22 9.5. Sizes availables ..............................22 9.4. Weights ................................22 9.6. Dimensions ................................ 23 9.7. Exploded drawing and parts list of the valve ..................24 INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 5: Generalities

    The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this exempts INOXPA of all responsibility in case of  accidents  and  personal  injuries  and/or  property  damage. Also,  excluded  from  the  warranty  all ...

  • Page 6: Safety

    Important instruction to prevent damage to the equipment and/or its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9.

  • Page 7: General Information

    4. General Information 4.1. DESCRIPTION INNOVA J valve is a pneumatically actuated single seat valve designed for use as a relief valve. The closing pressure of the valve is set by the spring pressure, which can be regulated using the screw located on the top of the valve.

  • Page 8: Installation

    5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpacking. When receipt the valve, check to see whether all the parts listed on the delivery slip are present:...
  • Page 9 DN 50, OD 2’’ DN 80 OD 2½’’ DN 100, OD 4’’ Seals HNBR EPDM Material 1.4404 (AISI 316L) Connection weld Standard pipe Body configuration 1 body A,B,C,D 2 bodies Type relief valve Product family INNOVA valve INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 10: Location

    - vibrations that may be produced on the facility, - hermal dilation that the pipe may undergo when hot fluids are circulating, - the weight that the pipe can support, - excessive welding current. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 11: Checking And Review

    Always disconnect the compressed air before starting to disassemble the valve. Never disassemble the valve clamps directly without reading the instructions carefully, since the actuator contains a spring inside it with an applie load. Valve and actuator assembly and disassembly should only be done by qualified persons. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 12: Actuator Air Connection

    To perform the air connection to the actuator: - connect  and  check  the  air  connections  (G  1/8’’ thread for tubing Ø6 mm)  - mind the quality of the compressed air according  to  the  specifications  described  in  chapter 9. Technical Specifications. G 1/8’’ thread pneumatic connections INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 13: Start-Up

    ¡Burn hazard! Do not touch the valve or pipes when the hot fluids are circulating or when  cleaning and/or sterilization are being carried out. 6.1. VALVE SETTING The customer can set the INNOVA J valve. It needs a pump, a gauge to measure the pressure, a shut-off valve and an INNOVA J valve to realise the setting. The process consists of putting into operation the pump with the shut-off valve in the closed position.  The bypass (recirculation) will be done by the flow passing for the INNOVA J valve.

  • Page 14: Operating Problems

    Actuator spring is in poor condition and/or suck • Replace the spring or clean. (dirty) The  direction  of  flow  should  go  against  the  The direction of flow is the same as the direction  direction of closing. • of closing Choke the air discharge to reduce the pressure. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 15: Maintenance

    See the following table. NLGI DIN SEAL COMPONENT LUBRICANT 51818 Class HNBR / FPM klübersynth UH 1 64-2403 EPDM / HNBR / FPM PARALIQ GTE 703 INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 16: Cleaning

    Clean the entire interior and exterior of the valve before starting disassembly and assem- bly tasks. 8.3.2. Automatic SIP (sterilization-in-place) Sterilization with steam is applied to all equipment including the pipping. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 17: Disassembly And Assembly Of The Valve

    2. Apply compressed air to the actuator (10). 3. Fix the lantern (21) to the actuator (10) with a socket wrench. 4. Place the guide bushing (17) on the valve top body cap (12). 5. Place the shaft seal (05) and the O-ring (20B) on the valve top body cap (12). 6. Place the valve top body cap (12) in the lantern (21). 7. Mount  the  seat  seals  (05D)  on  the  valve  shaft  (08)  following  the  instructions  of  chapter  8.5. Replacing the seat seal. 8. Thread the valve shaft (08) with the actuator (10) shaft by two spanners. 9. Place the top clamp (34) that joins the lantern (21) with the body (01). The body is steerable 360º,  INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...
  • Page 18 Maintenance place the body according to the needs of the user. 10. Place the O-ring (20B) on the bottom port (02). 11. Place the bottom port (02) on the valve body (01) and fix it with the bottom clamp (34). 12. Release de compressed air to the actuator (10). 13. If necessary, tare the valve with the regulate screw (22) and fix the nut (26). INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 19: Replacing The Seat Seal

    7. Press  the  seal  with  your  fingers  to  make  sure  it  is  will  seated.  Make  sure  there  are  no  parts  projecting  due  to  poor positioning of the seal. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 20: Disassembly And Assembly Of The Actuator

    12. Disassemble the actuator top cover (12). 13. Remove the O-ring (20B) from the actuator top cover (12). 14. Remove the shaft (08) - piston (30) from the actuator body (01). 15. Remove the elastic ring (45B) to separate the piston (30) from the shaft (08). 16. Remove the O-ring (20,20A) from the actuator piston (30). 17. Remove the spring (06) from the actuator body (01). 18. Remove the spring stop (43). 19. Remove the guide (11A) from the spring stop (43). 8.6.2. Asembly 1. Place the guide (11A) on the spring stop (43). 2. Insert the spring stop (43) inside of the actuator body (01). 3. Insert the spring (06) inside of the actuator body (01). 4. Assemble the O-rings (20,20A) on the actuator piston (30). 5. Fix the piston (30) on the actuator shaft (08) with the elastic ring (45B). 6. Place the shaft (08) - piston (30) assembly inside of the actuator body (01). 7. Assemble the O-ring (20B) on the actuator top cover (12). 8. Assemble the top cover (12) on the actuator body (01). INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...
  • Page 21 14. Assemble the O-ring (20C) and the ring (11) on the inner of the actuator bottom threaded guide  (55). 15. Assemble the O-ring (20D) outside of the actuator bottom threaded guide (55). 16. Assemble the bottom threaded guide (55) on the actuator. 17. Place the pin (23) on the actuator body (01). 18. Assemble the air fitting (18) on the actuator body (01). 19. Place the regulating screw (22) on the actuator body (01) and tighten it until the mark that it has  been realised during the actuator disassembly process. 20. Fix the regulating screw (23) with the nut (26). 21. Apply compressed air to check the correct operation of the actuator. INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 22: Technical Specifications

    ASTM A269/270 OD 1’’ - OD 4’’ (corresponds to OD tube) Connections weld, male, clamp 9.4. WEIGHTS Weight [kg] 1 body 2 bodies 1 body 2 bodies 1 body 2 bodies 14,2 16,9 15,5 19,0 18,8 23,8 INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 23: Dimensions

    2 bodies 1’’ 1½’’ 2’’ 2½’’ 14,1 16,6 3’’ 15,3 18,6 4’’ 18,7 23,6 9.6. DIMENSIONS Dimensions [mm] Dimensions [mm] ØF ØF 1’’ 1’’ 1½’’ 1½’’ 2’’ 2’’ 2½’’ 2½’’ 3’’ 3’’ 4’’ 4’’ INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...

  • Page 24: Exploded Drawing And Parts List Of The Valve

    1.4404 (AISI 316L) actuator 1.4307 (AISI 304L) top body cap 1.4404 (AISI 316L) separator bushing 1.4404 (AISI 316L) bottom body cap 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) clamp 1.4301 (AISI 304) 1)  1 body (L / T) 2)  2 bodies (A / B / C / D) 3)  recommended spare parts INOXPA S.A.U. 10.245.30.12EN · (0) 2024/09...
  • Page 25 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 26 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 27 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________...
  • Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are continaually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - Spain...

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