Related Manuals for INOXPA INNOVA N
Summary of Contents for INOXPA INNOVA N
- Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS SINGLE SEAT VALVE INNOVA N / K Original Instructions 10.240.30.11EN (0) 2024/01...
- Page 2 Revision: (0) 2024/01 INNOVA N / K with pneumatic actuator INNOVA N / K with manual or pneumatic actuator DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...
- Page 3 Revision: (0) 2024/01 INNOVA N / K with pneumatic actuator INNOVA N / K with manual or pneumatic actuator DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...
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Page 4: Table Of Contents
9.7. Dimensions of the INNOVA N valve ......................25 9.8. Dimensions of the INNOVA K valve ......................27 9.9. Exploded drawing and parts list of the INNOVA N valve ..............29 9.10. Exploded drawing and parts list of the INNOVA K valve ..............31 INOXPA S.A.U. -
Page 5: Generalities
INOXPA. The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this exempts INOXPA of all responsibility in case of ac- cidents and personal injuries and/or property damage. Also, excluded from the warranty all break- downs caused by improper use of the gear. -
Page 6: Safety
Important instruction to prevent damage to the equipment and/or its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9. -
Page 7: General Information
4.2. APPLICATION The single seat valves INNOVA N and INNOVA K are suitable for a wide range of applications in the food, beverage, pharmaceutical and chemical industries. -
Page 8: Installation
5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpac- king. When receipt the valve, check to see whether all the parts listed on the delivery slip are present:... - Page 9 DN 50, OD 2’’ DN 80 OD 2½’’ DN 100, OD 4’’ Seals HNBR EPDM Material 1.4404 (AISI 316L) Connection Weld Standard pipe Body configuration 1 body A,B,C,D,E,F,G,H 2 bodies J,P,R,S,V,W,X,Z 3 bodies Type shut-off valve (reverse acting) routing (converging flow) Product family INNOVA valve INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 10: Location
After the location of the valve is defined, the valve can be joined to the pipe by welding the valve housing or using fittings. The connections must be EHEDG-approved as described in EHEDG Position Paper (see www. ehedg.org/guidelines). ATTENTION For INNOVA N and INNOVA K valves is recommended that the union for one of the bo- dies be made using a fitting to facilitate valve disassembly. In case of joining the valve to the pipe by fittings do not forget the seals and tighten the unions pro- perly. If instead, the valve is joined by welding, before starting to weld the valve bodies to the pipe disas- semble the valve to prevent damage to the joints, following the instructions in chapter 8.4. Disas- sembly and assembly the valve. -
Page 11: Checking And Review
- weld the valve body to the pipes maintaining the distance indicated in the following table. This will allow for the disassembly of the valve, doing the subsequent reviews and changing the necessary valve pieces like seals, bushings, etc. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 12: Valve Configuration With Actuator
1/8’’ thread for tubing Ø6 mm) with thread G 1/8’’ thread pneu- in accordance with double-effect or simple matic connections effect needs. - mind the quality of the compressed air accor- ding to the specifications described in chap- ter 9. Technical Specifications. Depending on the configuration, the actuator may have one or two air connections. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 13: Start-Up
ATTENTION Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply. -
Page 14: Operating Problems
Actuator spring is in poor condition and/or suck • Replace the spring or clean. (dirty) The direction of flow should go against the direc- tion of closing. The direction of flow is the same as the direction • of closing Choke the air discharge to reduce the pressure. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 15: Maintenance
See the following table. NLGI DIN SEAL COMPONENT LUBRICANT 51818 Class HNBR / FPM klübersynth UH 1 64-2403 EPDM / HNBR / FPM PARALIQ GTE 703 INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 16: Cleaning
Clean the entire interior and exterior of the valve before starting disassembly and assem- bly tasks. 8.3.2. Automatic SIP (sterilization-in-place) Sterilization with steam is applied to all equipment including the pipping. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 17 Maximum conditions during the SIP process with steam or superheated water: a. maximum temperature: 140ºC / 284ºF b. maximum time: 30 min c. cooling: sterile air or inter gas d. materials: EPDM (the materials HNBR and FPM are not recommended) INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 18: Disassembly And Assembly Of The Innova N Valve
Maintenance 8.4. DISASSEMBLY AND ASSEMBLY OF THE INNOVA N VALVE Proceed with caution. Personal injury can occur. Always disconnect the compressed air before starting to disassemble the valve. Never disassemble the valve clamps directly without reading the instructions carefully, since the actuator contains a spring inside it with an applie load. - Page 19 Maintenance INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 20: Disassembly And Assembly Of The Innova K Valve
Mount the seat seals (05C) on the valve shaft (08) following the instructions of chapter 8.6. Re- placing the seat seal. 10. To the NO vales, apply compressed air to the actuator (10). 11. Thread the valve shaft (08) with the actuator (10) shaft by two spanners. 12. Place the top clamp (34) that joins the lantern with the top body (01). The body is steerable 360º. Place the body according to the needs of the user. 13. Mount the assembly formed by actuator (10) - top body (01) - shaft (08) on the lower body (01) of the valve. 14. To the valve NO, release the compressed air to the actuator (10). 15. To the NC valves, apply compressed air to the actuator (10). 16. Mount the top body (01) of the valve to the pipe. 17. Fix the lower clamp (34A) that joins the two valve bodies. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 21 Maintenance 18. To the NC valves, release the compressed air to the actuator (10). 19. Open and close the valve several times, applying compressed air to ensure the valve’s assembly is correct and check that the shaft seal fits smoothly with the valve body. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 22: Replacing The Seat Seal
7. Press the seal with your fingers to make sure it is will seated. Make sure there are no parts projecting due to poor positioning of the seal. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 23: Actuator Configuration
8. Unscrew the adapter shaft (08) from the actuator shaft. 8.8.2. Assembly 1. Place the O-rings (20A,20B) on the adapter base (13). 2. Remove the plugs from the actuator. 3. Screw the adapter shaft (08) on the actuator shaft. 4. Screw the plug on the adapter shaft (08). 5. Place the adaptaer base (13) on the actuator and fix it with the screws (24). 6. Remove the cover of the control head. 7. Place the control head and fix it to the adapter base (13). 8. Place the control head. INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 24: Technical Specifications
DIN EN 10357 serie A DN 25 - DN 100 (formerly DIN 11850 series 2) ASTM A269/270 OD 1’’ - OD 4’’ (corresponds to OD tube) Connections weld 9.5. WEIGHTS OF INNOVA N VALVE Weight [kg] 12,4 13,5 10,8 20,5 16,3 INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... -
Page 25: Weights Of Innova K Valve
Weight [kg] 15,4 12,7 17,8 15,1 26,5 22,3 1’’ 1½’’ 2’’ 2½’’ 15,3 12,5 3’’ 17,6 14,8 4’’ 26,4 22,2 9.7. DIMENSIONS OF THE INNOVA N VALVE 9.7.1. INNOVA N valve with A/S actuator INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 26 Technical Specifications Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ 9.7.2. INNOVA N valve with A/A actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 27: Dimensions Of The Innova K Valve
Technical Specifications 9.8. DIMENSIONS OF THE INNOVA K VALVE 9.8.1. INNOVA K valve with A/S actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 28 Technical Specifications 9.8.2. INNOVA K valve with A/A actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 29: Exploded Drawing And Parts List Of The Innova N Valve
Technical Specifications 9.9. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA N VALVE INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 30 1.4404 (AISI 316L) actuator 1.4307 (AISI 304L) top body cap 1.4404 (AISI 316L) separator bushing 1.4404 (AISI 316L) lower body cap 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) 34,34A,34B clamp 1.4301 (AISI 304) 1) 1 body (L / T) 2) 2 bodies (A / B / C / D) 3) recommended spare parts INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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Page 31: Exploded Drawing And Parts List Of The Innova K Valve
Technical Specifications 9.10. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA K VALVE INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01... - Page 32 1.4307 (AISI 304L) top body cap 1.4404 (AISI 316L) 12A,12C separator bushing 1.4404 (AISI 316L) lower body cap 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) 34,34A,34B,34C clamp 1.4301 (AISI 304) 1) 2 bodies (H / E / F / G) 2) 3 bodies (J / P / R / S / V / W / X / Z) 3) recommended spare parts INOXPA S.A.U. 10.240.30.11EN · (0) 2024/01...
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- Page 36 How to contact INOXPA S.A.U.: Contact details for all countries are continaually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 - 17820 - Banyoles - Spain...