INOXPA INNOVA D Installation, Service And Maintenance Instructions
Double seal mixproof valve
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Summary of Contents for INOXPA INNOVA D
- Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS DOUBLE SEAL MIXPROOF VALVE INNOVA D Manual Original 10.246.30.03EN (A) 2021/12...
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Page 4: Table Of Contents
9.5. Sizes available ................................24 9.6. Weights of the INNOVA D valve ..........................25 9.7. Dimensions of the INNOVA D valve ..........................25 9.8. Exploded drawing and parts list of the INNOVA D valve ..................... 26 INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 5: Generalities
• risk to the environment due to the type of substances released. 2.3. WARRANTY Any warranty will be void immediately and lawfully and, additionally, INOXPA will be compensated for any civil liability claims submitted by third parties, in the following cases: •... -
Page 6: Safety
Electric hazard ATTENTION Important instruction to prevent damage to the equipment and its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Technical specifications chapter 9 should always be observed. -
Page 7: General Information
4. General Information 4.1. DESCRIPTION INNOVA D is pneumatic shut-off single seat valve with two seals that, by means of a leakage chamber under atmospheric pressure formed between the two seals, enables a safe separation of two different products, one of which is usually CIP, cleaning product. -
Page 8: Installation
5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpacking. Visually check that the packaging has not been damaged. When receipt the valve, check to see whether all the parts listed on the delivery slip are present: •... - Page 9 DN 65 OD 3" DN 80 DN 100, OD 4" Seals HNBR EPDM Material AISI 316L Connection Welded Male Clamp Standard pipe Body configuration L, T 1 body Types Leakage detector Product family INNOVA valve INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12...
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Page 10: Location
• vibrations that may be produced on the facility, • thermal dilation that the pipe may undergo when hot fluids are circulating, • the weight that the pipe can support, • excessive welding current. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 11: Checking And Review
Never disassemble the valve clamps directly without Reading the instructions carefully, since the actuator contain a spring inside it with and applied load. Valve and/or actuator assembly and disassembly should only be done by qualified persons. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 12: Actuator Air Connection
• Connect and check the compressed air connections. • INOXPA valves are supplied with connections for Ø6 pipe, and with a silencer on S/E actuators. • Consider the quality of the compressed air, according to the specifications described in chapter Technical specifications. -
Page 13: Start-Up
The valve is fitted with two detectors. It is important to check that there are no caps fitted on the outlet prior to starting the valve. The air connections are rotatable. It is recommended that they are looking down to facilitate drainage. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... - Page 14 ATTENTION Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply.
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Page 15: Operating Problems
• The direction of flow should go against the direction of The direction of flow is the same as the • closing direction of closing • Choke the air discharge to reduce the pressure INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 16: Maintenance
PARALIQ GTE 703 The period between each preventive maintenance service will vary depending on the working conditions to which the valve is subject: temperature, pressure, number of operations per day, type of cleaning solutions used, etc. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 17: Cleaning
To remove any traces of cleaning products, ALWAYS perform a final rinse with clean water at the end of the cleaning process. Before starting disassembly and assembly tasks, clean the entire interior and exterior of the valve. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... - Page 18 EPDM (HNBR and FPM are not recommended) 8.3.3. Cleaning of the intermediate chamber The INNOVA D shut-off valve with two leak detectors also allows for CIP or SIP cleaning of the intermediate chamber to prevent any type of contamination. To accomplish this and with the valve closed, one detector must be used as cleaning product or steam inlet and the second detector must be used as drain.
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Page 19: Assembly And Disassembly Of The Innova D Valve
11. At the NC valves, release the compressed air in the actuator. See section 9.8. Exploded drawing and parts list of the INNOVA D valve for a reference to the parts described. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 20: Replacing The Seat Seal
Zone DN 25/40 DN 50/65/80 DN 100 4 mm 5 mm 8 mm • crescent spanner as per the table: Zone DN 25/40 DN 50/65/80 DN 100 Lantern 10 mm 13 mm 19 mm INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 21: Disassembly And Assembly Of The Actuator
7. Reduce the force applied slowly until the tool no longer touches the cover. 8. Install the counter cover (3) and screw in the 4 bolts (32). 9. Install air fitting (18A). 10. Apply compressed air to check the proper functioning of the actuator INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 22: Configuration Of The Actuator
4 mm for size DN 25 to DN 40, an allen spanner 5 mm for size DN 50 to DN 80 and an allen spanner 8 mm for size DN 100, • fine point screw driver to remove the snap ring, • vice or lathe to compress the spring and enable the actuator to be opened. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 23: Disassembly And Assembly Of The Leak Detector
2. Fit the seals (20C and 20D) in the body (01). 3. Insert rotator ring (35) on the body (01). 4. Screw the cover (39) on the body (01). To assembly or disassembly the leak detector is needed a 27 mm open end spanner. INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 24: Technical Specifications
Outer surface finish Matt 9.5. SIZES AVAILABLE DN 25 – DN 100 DIN EN 10357 series A (formerly DIN 11850 series 2) OD 1 – OD 4’’ ASTM A269/270 (correspond to OD tube) Connections Welded INOXPA S.A.U. 10.246.30.03EN · (A) 2021/12... -
Page 25: Weights Of The Innova D Valve
Technical Specifications 9.6. WEIGHTS OF THE INNOVA D VALVE Weight (kg) 16,2 17,8 33,5 1’’ 1 ½’’ 2’’ 2 ½’’ 16,3 3’’ 18,0 4’’ 33,5 9.7. DIMENSIONS OF THE INNOVA D VALVE Dimensions (mm) ØF 1’’ 1 ½’’ 2’’ 2 ½’’... -
Page 26: Exploded Drawing And Parts List Of The Innova D Valve
Technical Specifications 9.8. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA D VALVE Position Description Quantity Material Valve body AISI 316L Shaft seal EPDM / FPM / HNBR EPDM / FPM / HNBR Seat seal EPDM / FPM / HNBR... - Page 27 NOTES ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
- Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are continually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 – 17820 – Banyoles – Spain Tel.: +34 972 575 200 – Fax: +34 972 575 502...
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