INOXPA INNOVA F Installation, Service And Maintenance Instructions

INOXPA INNOVA F Installation, Service And Maintenance Instructions

Tank bottom valve

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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
TANK BOTTOM VALVE
INNOVA F
Original manual
10.248.30.03EN
(0) 2019/09

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Summary of Contents for INOXPA INNOVA F

  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS TANK BOTTOM VALVE INNOVA F Original manual 10.248.30.03EN (0) 2019/09...
  • Page 2 Regulation EC 1935/2044 In compliance with relating to materials and articles intended to come into contact with food. The technical file has been prepared by the signer of this document in INOXPA S.A.U. David Reyero Brunet Technical Office Manager Banyoles, 30...
  • Page 3: Table Of Contents

    9.4. Sizes available ............................22 9.5. Weights of the INNOVA F valve ........................23 9.6. Dimensions of the INNOVA F valve ......................23 9.7. Exploded drawing and parts list of the INNOVA F valve ................24 INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 4: Generalities

     risk to the environment due to the type of substances released. 2.3. WARRANTY Any warranty will be void immediately and lawfully and, additionally, INOXPA will be compensated for any civil liability claims submitted by third parties, in the following cases: ...
  • Page 5: Safety

    Electric hazard ATTENTION Important instruction to prevent damage to the equipment and its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Technical specifications chapter 9 should always be observed.
  • Page 6: General Information

    General Information 4. General Information 4.1. DESCRIPTION The INNOVA F valve is pneumatically actuated seat valve designed for draining out fluid from tank in hygienic applications. 4.2. APPLICATION The tank bottom valve is a pneumatically actuated single seat valve designed for assembly in the dairy, food- processing industries, beverage production, pharmaceutical and fine chemicals industries.
  • Page 7: Installation

    5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpacking. Visually check that the packaging has not been damaged. When receipt the valve, check to see whether all the parts listed on the delivery slip are present: ...
  • Page 8 OD 3" DN 80 DN 100, OD 4" Seals HNBR EPDM Material AISI 316L Connection Welded Male Clamp Standard pipe Body configuration L, T 1 body Types Tank bottom valve Product family INNOVA valve INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 9: Location

     vibrations that may be produced on the facility,  thermal dilation that the pipe may undergo when hot fluids are circulating,  the weight that the pipe can support,  excessive welding current. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 10: Checking And Review

    Never disassemble the valve clamps directly without Reading the instructions carefully, since the actuator contain a spring inside it with and applied load. Valve and/or actuator assembly and disassembly should only be done by qualified persons. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 11: Actuator Air Connection

     Connect and check the compressed air connections.  INOXPA valves are supplied with connections for Ø6 pipe, and with a silencer on S/E actuators.  Consider the quality of the compressed air, according to the specifications described in chapter Technical specifications.
  • Page 12: Start-Up

    ATTENTION Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply.
  • Page 13: Operating Problems

     The direction of flow should go against the The direction of flow is the same as the direction of closing • direction of closing  Choke the air discharge to reduce the pressure INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 14: Maintenance

    PARALIQ GTE 703 The period between each preventive maintenance service will vary depending on the working conditions to which the valve is subject: temperature, pressure, number of operations per day, type of cleaning solutions used, etc. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 15: Cleaning

    To remove any traces of cleaning products, ALWAYS perform a final rinse with clean water at the end of the cleaning process. Before starting disassembly and assembly tasks, clean the entire interior and exterior of the valve. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 16 Maximum conditions during the SIP process with steam or superheated water: a) Max. temperature: 140°C / 284°F b) Max. time: 30 min c) Cooling: Sterile air or inter gas d) Materials: EPDM (HNBR and FPM are not recommended) INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 17: Assembly And Disassembly Of The Innova F Valve

    See section 9.7. Exploded drawing and parts list of the INNOVA F valve for a reference to the parts described. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 18: Replacing The Seat Seal

    Zone DN 25/40 DN 50/65/80 DN 100 4 mm 5 mm 8 mm  crescent spanner as per the table Zone DN 25/40 DN 50/65/80 DN 100 Linterna 10 mm 13 mm 19 mm INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 19 Maintenance Proceed with caution. Personal injury can occur. Never directly disassembly the clamps from the valve reading the instructions carefully. ATTENTION Valve/actuator assembly and disassembly should only be done by qualified persons. INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 20: Disassembly And Assembly Of The Actuator

    7. Reduce the force applied slowly until the tool no longer touches the cover. 8. Install the counter cover (3) and screw in the 4 bolts (32). 9. Install air fitting (18A). 10. Apply compressed air to check the proper functioning of the actuator INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 21: Configuration Of The Actuator

     an allen spanner 4 mm for size DN 25 to DN 40, an allen spanner 5 mm for size DN 50 to DN80 and an allen spanner 8 mm for size DN 100.  fine point screw driver to remove the snap ring,  vice or lathe (to compress the spring and enable the actuator to be opened). INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 22: Technical Specifications

    Outer surface finish Matt 9.4. SIZES AVAILABLE DN 25 – DN 100 DIN EN 10357 series A (formerly DIN 11850 series 2) OD 1’’ – OD 4’’ ASTM A269/270 (correspond to OD tube) Connections Welded INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 23: Weights Of The Innova F Valve

    Technical Specifications 9.5. WEIGHTS OF THE INNOVA F VALVE Peso (kg) 1’’ 1 ½’’ 2’’ 2 ½’’ 3’’ 4’’ 9.6. DIMENSIONS OF THE INNOVA F VALVE Dimensions (mm) ØF 1’’ 1 ½’’ 2’’ 2 ½’’ 3’’ 4’’ INOXPA S.A.U. 10.248.30.03EN · (0) 2019/09...
  • Page 24: Exploded Drawing And Parts List Of The Innova F Valve

    Technical Specifications 9.7. EXPLODED DRAWING AND PARTS LIST OF THE INNOVA F VALVE Position Description Quantity Material Valve housing AISI 316L  EPDM / FPM / HNBR Shaft seal  EPDM / FPM / HNBR Shaft seal Valve shaft AISI 316L...
  • Page 25 NOTAS ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 26 NOTAS ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________ _________________________________________________________________________________________...
  • Page 27 NOTAS ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________ ________________________________________________________________________________...
  • Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are continually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. Telers, 60 – 17820 – Banyoles – Spain Tel.: +34 972 575 200 – Fax: +34 972 575 502...

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