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INOXPA INNOVA F Installation, Service And Maintenance Instructions

Tank bottom valve
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INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS
TANK BOTTOM VALVE
INNOVA F
Original Instructions
10.248.30.12EN
(0) 2024/09
www.sks-online.com

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Summary of Contents for INOXPA INNOVA F

  • Page 1 INSTALLATION, SERVICE AND MAINTENANCE INSTRUCTIONS TANK BOTTOM VALVE INNOVA F Original Instructions 10.248.30.12EN (0) 2024/09 www.sks-online.com...
  • Page 2 18th July 2024 Document: 10.248.30.10EN Revision: (0) 2024/07 INNOVA F with pneumatic actuator INNOVA F with manual or pneumatic actuator www.sks-online.com DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...
  • Page 3 15th July 2024 Document: 10.248.30.11EN Revision: (0) 2024/07 INNOVA F with pneumatic actuator INNOVA F with manual or pneumatic actuator www.sks-online.com DN≤25 Designed and manufactured in accordance with the sound engineering practice DN>25 Class I equipment. Conformity assessment procedure used: Module A...

  • Page 4: Table Of Contents

    ..................................22 9.2. Actuator ................................22 9.3. Materials ................................22 9.5. Sizes availables ..............................22 9.4. Weights ................................22 9.6. Dimensions ................................ 23 9.7. Exploded drawing and parts list of the valve ..................25 www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 5: Generalities

    INOXPA. The non-compliance of the prescribed indications in this manual means misuse of this gear on the technical side and the personal safety and this exempts INOXPA of all responsibility in case of ac- cidents and personal injuries and/or property damage. Also, excluded from the warranty all break- downs caused by improper use of the gear.

  • Page 6: Safety

    Important instruction to prevent damage to the equipment and/or its function 3.2. GENERAL SAFETY INSTRUCTIONS Read the instruction manual carefully before installing and starting the valve. Contact INOXPA in case of doubt. 3.2.1. During installation Always take into account the Technical Specifications of chapter 9.

  • Page 7: General Information

    General Information 4. General Information 4.1. DESCRIPTION The tank bottom valve INNOVA F is a pneumatically actuated single seat valve designed to drain the fluid of the tank in hygienical applications. 4.2. APPLICATION The INNOVA F valve are used for applications in dairy, food, beverage, pharmaceutical and chemical industries.

  • Page 8: Installation

    5. Installation 5.1. RECEPTION OF THE VALVE INOXPA is not liable for any deterioration of the material caused by its transport or unpacking. When receipt the valve, check to see whether all the parts listed on the delivery slip are present:...
  • Page 9 DN 50, OD 2’’ DN 80 OD 2½’’ DN 100, OD 4’’ Seals HNBR EPDM Material 1.4404 (AISI 316L) Connection Soldar Macho Clamp Standard pipe Body configuration 1 body Type tank bottom valve Familia producto INNOVA valve www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 10: Location

    - vibrations that may be produced on the facility, - hermal dilation that the pipe may undergo when hot fluids are circulating, - the weight that the pipe can support, - excessive welding current. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 11: Checking And Review

    40 - 1½’’ 50 - 2’’ 65 - 2½’’ 80 - 3’’ 100 - 4’’ 25 - 1’’ 40 - 1½’’ 50 - 2’’ 65 - 2½’’ 80 - 3’’ 100 - 4’’ www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 12: Valve Configuration With Actuator

    - mind the quality of the compressed air according  to  the  specifications  described  in  chapter 9. Technical Specifications. G 1/8’’ thread pneumatic Depending  on  the  actuator  configuration,  the  connections actuator can have one or two air connections. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 13: Start-Up

    - activate the valve. Do not modify the operating parameters for which the valve has been designed without prior written authorisation from INOXPA. Do not touch the moving parts of the coupling between the actuator and the valve when the actuator is connected to the compressed air supply.

  • Page 14: Operating Problems

    Actuator spring is in poor condition and/or suck • Replace the spring or clean. (dirty) The direction of flow should go against the direc- The direction of flow is the same as the direction  tion of closing. • of closing Choke the air discharge to reduce the pressure. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 15: Maintenance

    See the following table. NLGI DIN SEAL COMPONENT LUBRICANT 51818 Class HNBR / FPM klübersynth UH 1 64-2403 EPDM / HNBR / FPM PARALIQ GTE 703 www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 16: Cleaning

    Check the concentration of the cleaning solutions. An incorrect concentrations may lead to the deterioration of the valve seals. To remove any traces of cleaning products, ALWAYS perform a final rinse with clean water at the end  of the cleaning process. Clean the entire interior and exterior of the valve before starting disassembly and assem- bly tasks. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 17: Disassembly And Assembly Of The Valve

    Place a support under the valve to avoid its possible fall when disassembled. 1. At the NC valves, apply compressed air to the actuator (10) so the valve shaft (08) passes to an  open position. 2. Place a support under the valve to avoid its possible fall. Unscrew the blind nuts (26) and extract  the half rings (15) that join the valve to the tank. 3. Separate the valve from the flange (02) welded to the tank. 4. Extract the O-ring (20B) and the pins (23) from the flange (02) welded to the tank. 5. Loose and separate the clamp (34). 6. Separate the valve body (01) from the actuator (10) - lantern (21) - valve shaft (08) assembly. 7. Unscrew the valve shaft (08) from the actuator (10) shaft by two spanners. Remove the seat seal (05E) following the instructions of chapter 8.5. Replacing the seat seal. 9. Remove the valve body cap (12), which has been housed in the lantern (21). 10. Remove the guide bushing (17), the shaft seal (05), and the O-ring (20B) from the valve body  cap (12). 11. With a socket wrench, loose threaded guide from the actuator (10) to separate de lantern (21)  from the actuator (10) and remove the pin (56). 12. At the NC valves, release the compressed air from the actuator (10). www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...
  • Page 18 8. Thread the valve shaft (08) with the actuator (10) shaft by two spanners. 9. Place the valve body (01) on the actuator (10) - lantern (21) - valve shaft (08) assembly . The body  is steerable 360º, place it according to the needs of the user. 10. Fix the valve body (01) with the clamp (34). 11. Place the O-ring (20B) to the flange (02) welded on the tank. 12. Place the pins (23). 13. Place the valve on the flange (02) welded on the tank. 14. Place the half rings (15) and screw the blind nuts (26) to fix the valve to the flange (02) welded  on the tank. 15. At the NC valves, release the compressed air from the actuator (10). www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...
  • Page 19 Maintenance www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 20: Replacing The Seat Seal

    2. remove the plugs and the threaded guide from the upper part of the actuator, 3. turn the actuator 180º, 4. place the plugs and the threaded guide on the upper part of the actuator, 5. place the threaded guide on the bottom part of the actuator. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 21: Disassembly And Assembly Of Adapter Kit Of The Control Head

    8.7.2. Assembly 1. Place the O-rings (20A,20B) on the adapter base (13). 2. Remove the plugs from the actuator. 3. Screw the adapter shaft (08) on the actuator shaft. 4. Screw the plug on the adapter shaft (08). 5. Place the adaptaer base (13) on the actuator and fix it with the  screws (24). 6. Remove the cover of the control head. 7. Place the control head and fix it to the adapter base (13). 8. Place the control head. www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 22: Technical Specifications

    DIN EN 10357 serie A DN 25 - DN 100 (formerly DIN 11850 series 2) ASTM A269/270 OD 1’’ - OD 4’’ (corresponds to OD tube) Connections weld, male, clamp 9.4. WEIGHTS Weight [kg] 14,6 11,9 16,6 13,9 24,3 20,1 www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 23: Dimensions

    Technical Specifications Weight [kg] 1’’ 1½’’ 2’’ 2½’’ 14,5 11,8 3’’ 16,5 13,7 4’’ 24,5 20,3 9.6. DIMENSIONS 9.6.1. Valve with A/S actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...
  • Page 24 Technical Specifications  9.6.2. Valve with A/A actuator Dimensions [mm] ØF 1’’ 1½’’ 2’’ 2½’’ 3’’ 4’’ www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...

  • Page 25: Exploded Drawing And Parts List Of The Valve

    EPDM / FPM / HNBR seat seal 1.4404 (AISI 316L) shaft 1.4404 (AISI 316L) actuator 1.4307 (AISI 304L) body cap 1.4404 (AISI 316L) half ring 1.4404 (AISI 316L) guide bushing PTFE O-ring EPDM / FPM / HNBR lantern 1.4301 (AISI 304) blind nut clamp 1.4301 (AISI 304) 1)  recommended spare parts www.sks-online.com INOXPA S.A.U. 10.248.30.12EN · (0) 2024/09...
  • Page 26 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ www.sks-online.com...
  • Page 27 NOTES ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ www.sks-online.com...
  • Page 28 How to contact INOXPA S.A.U.: Contact details for all countries are continaually updated on our website. Please visit www.inoxpa.com to access the information. INOXPA S.A.U. www.sks-online.com Telers, 60 - 17820 - Banyoles - Spain...

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