SAMES KREMLIN AIRMIX 10C50 GT Documentation
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SAMES KREMLIN AIRMIX 10C50 GT Documentation

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IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to
this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE..
DOCUMENTATION
PUMP 10C50 GT
Manual : 582.043.110-UK - 1904
TRANSLATION FROM THE ORIGINAL MANUAL
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
www.sames-kremlin.com
®
AIRMIX
Date: 30/04/19
Supersede : 27/05/16
Modif.:
l
: 33 (0)4 76 41 60 60

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Summary of Contents for SAMES KREMLIN AIRMIX 10C50 GT

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como com  local, outros regulamentos nacionais e/ou locais aplicáveis,...
  • Page 3 DECLARAŢIA DE CONFORMITATE UE   Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 12/04/2019 - 04/12/2019 SAMES KREMLIN - 3 - N° : 578.134.130-1904...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 6: General Safety Instructions

    WEAR OF PRODUCT WARNING DRAIN VALVE HOSE UNDER OBLIGATORY GLOVES IS VAPOR HOT PARTS OR PRESSURE OBLIGATORY HAZARDS AREAS ELECTRICAL WARNING EXPLOSION GROUNDING WARNING WARNING HAZARD FIRE HAZARDS HAZARDS (USER) SERIOUS INJURIES SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 12: Exhaust Valve

    The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 13 Before reassembling the different components : Clean the parts with the appropriate cleaning solvent. Install new seals if it is necessary after having lubricated them with PTFE grease. Install new parts if it is necessary. SAMES KREMLIN - 2 - N° : 578.163.110-UK-1903...
  • Page 14 PTFE grease (10 ml / 0.0026 US gal) PTFE grease 560.440.101 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 577 (250 ml / 0.066 US gal) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 3 - N° : 578.163.110-UK-1903...
  • Page 15 Doc. 573.284.050 Modif. / Änderung : Pièces de rechange Mise à jour Spare parts list Date/Datum/Fecha : 12/03/19 / Update / Aktualisierung Ersatzteilliste / Actualización Annule/Cancels/ KREMLIN REXSON  SAMES Piezas de repuesto Ersetzt/Anula : 19/02/14 KREMLIN; 10-25 GT  10C50 GT POMPE AIRMIX®, modèle 10C50 GT AIRMIX®...
  • Page 16 Racor, inox M 1/2 BSP - M 26 x 125 double male, AG 1/2 BSP - M 26 x 1,25 M 1/2 BSP - M 26 x 125 1/2 BSP - 26 x 125 SAMES KREMLIN Doc. / Dok. : 573.284.050...
  • Page 17 Muff Edelstahl Manguito inox MM 3/8 NPT MM 3/8 NPT AG 3/8 NPT MM 3/8 NPT 23 049 596 000 Canne de purge inox Drain rod, stainless steel Entleerungsrohr, Caña de purga inox Edelstahl SAMES KREMLIN Doc. / Dok. : 573.284.050...
  • Page 18 044.910.121 (Pos. 1 - Dok. 573.256.050) Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola y el soporte con la referencia 044.910.121 (índ. 1 - Doc. 573.256.050). SAMES KREMLIN Doc. / Dok. : 573.284.050...
  • Page 19 Doc. 573.047.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 14/03/19 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 13/05/14 (ind. 9b / Pos. 9b) MOTEUR A AIR, modèle 250-4 AIR MOTOR, model 250-4 LUFTMOTOR, Modell 250-4...
  • Page 20 Ring, R 32 Kolben O-Ring R 32 Anillo, R 32 *43 046 240 003 Piston Piston Luftkolben Pistón 44 044 570 107 Butée Stop Anschlag Tope 45 046 265 002 Virole Muffler Muffe Tapa cilindro SAMES KREMLIN Doc. / Dok. : 573.047.050...
  • Page 21 Nota : Las bombas cuyo número de serie es > a 17 H 1733 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.047.050...
  • Page 22 Doc. 573.285.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 06/03/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 13/03/12 HYDRAULIQUE, modèle C50 FLUID SECTION, model C50 (avec garnitures GT) (with GT packings) HYDRAULIKTEIL, Modell C50 HIDRÁULICA, tipo C50...
  • Page 23 23 144.950.012 Bouchon de vidange Drain plug Ablaßschraube Tapón de vaciado 24 109 020 401  Joint plat (x 5)  Flat seal (x 5)  Flachdichtung (5 Stück)  Junta plana (bolsa de 5) 1 SAMES KREMLIN Doc. / Dok. : 573.285.050...
  • Page 24 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern nur ko- * Piezas de mantenimiento preventivas. mplett . N S : no suministrado. SAMES KREMLIN Doc. / Dok. : 573.285.050...
  • Page 25 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 26 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 27 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...

  • Page 28: Air Supply

    Doc. 573.256.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 25/02/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 09/06/11 EQUIPEMENT D’AIR AIR SUPPLY pour pompes AIRMIX® for AIRMIX® pumps 151.796.130 LUFTAUSRÜSTUNG EQUIPO DE AIRE...
  • Page 29 18 050 231 702 Raccord F 1/4 NPS Adaptor F 1/4 NPS DoppelnippelIG 1/4 NPS Racor H 1/4 NPS 19 050 372 226 Tuyau 8 x 12 Hose 8 x 12 Schlauch 8 x 12 Tubería, 8 x 12 SAMES KREMLIN Doc. / Dok. 573.256.050...
  • Page 30 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 31 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 32 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 33 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...
  • Page 34 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 35: Spray Gun

    Comply with the usual instructions of spray gun servicing (refer to spary gun instruction manual).  FILTER If the pump is mounted with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter instruction manual) SAMES KREMLIN - 1 - N° : 578.033.110-UK-1801...

  • Page 36: Troubleshooting

    Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 37 On FLOWMAX ® pump, leakage of fluid at Check bellow. the bottom of the air motor. Spraying trouble. Refer to spray gun instruction manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.034.110-UK-1801...
  • Page 38 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 39: Operating Principle

    ⇒ To adjust the fluid flow rate, turn the yellow/green knob (D) - (Gauge E). ⇒ To adjust the spray air, turn the black knob (F) - (Gauge G). The pumps are intensive™ ones or Flowmax ® ones (with bellows). START UP 2-1 FILLING INTENSIVE™ PUMP SAMES KREMLIN - 1 - N° : 578.008.120-UK-1902...
  • Page 40 Discharge valve Air hose (static conductor) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a stainless steel screen n° 6 (filtration size : 168 microns or 85 mesh). The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n°...
  • Page 41 FLOWMAX ® fluid section) is shut : it would damage the bellows. → Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 3 - N° : 578.008.120-UK-1902...

  • Page 42: Short Duration Shutdown

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.008.120-UK-1902...

  • Page 43: Technical Features

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 44 * Test conditions - Noise level : - Test duration : 30 s, - Motor air pressure : 6 bar, - Material used : water, - Flow rate : Pump adjusted at 20 cycles/minute SAMES KREMLIN - 1 - N° : 578.064.120-UK-1904...
  • Page 45 " Ind. " Ind. " 13.8 32.3 7.16 1.38 36,5 1.43 2.36 211,5 Ø 7x 15 Ø 0.27 x 0.6 Ø 17 Ø 0.67 Ø 9 Ø 0.35 Ø 9 Ø 0.35 SAMES KREMLIN - 2 - N° : 578.064.120-UK-1904...

  • Page 46: Installation

    Maximum fluid pressure at the pump outlet P air : 6 bar / 87 psi Air supply maximum pressure of the pump motor Number given by SAMES KREMLIN. The 2 first numbers indicate the Serie / Serial manufacturing year. ...

  • Page 47: Installation Diagram

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions (refer to EN 60079-10 standard).

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