SAMES KREMLIN AIRMIX 20F100 Translation From The Original Manual
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SAMES KREMLIN AIRMIX 20F100 Translation From The Original Manual

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TRANSLATION FROM THE ORIGINAL MANUAL
IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating
to this equipment (professional use only).
THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE.
DOCUMENTATION
PUMP 20F100 / 20F100 T
AIRMIX
Manual : 582.036.110-UK - 2203
Date: 31/03/22
Supersede : 01/06/21
Modif.: 573.403.050
SAMES KREMLIN SAS
13, chemin de Malacher
38 240 - MEYLAN - France
: 33 (0)4 76 41 60 60
www.sames-kremlin.com
®
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Summary of Contents for SAMES KREMLIN AIRMIX 20F100

  • Page 1 IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 2 SAMES KREMLIN, nonché le normative nazionali e/o reparar el equipo con arreglo a las recomendaciones reparação do equipamento de acordo com as locali, de SAMES KREMLIN y a la normativa nacional y/o preconizações de SAMES KREMLIN, bem como local, ...
  • Page 3   DECLARAŢIA DE CONFORMITATE UE Le fabricant / The manufacturer / Der Hersteller SAMES KREMLIN SAS / El fabricante / Il produttore / O fabricante 13, chemin de Malacher / De fabrikant / Tillverkare / Valmistaja / Producent / Výrobce 38 240 - MEYLAN - FRANCE / Proizvajalec / Výrobca / Gyártó...
  • Page 4 Utformat i Meylan, den / Meylan, Ranska, / Sporządzono w Meylan, dnia / Meylan, dnia / V Meylanu, / V Meylan dňa / Kelt Meylanban, / Întocmită la Meylan, pe data de 31/05/2021 - 05/31/2021 SAMES KREMLIN - 3 -...

  • Page 5: Installation And Safety Instructions

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 6: General Safety Instructions

    Current legislation requires that an air relief valve be fitted in the air supply circuit to the air motor to prevent over pressurisation. This safety feature,ensures that it is not possible to supply the air motor with excessive air pressure that may cause injury. SAMES KREMLIN - 1 - N° : 578.001.130-UK-1804...
  • Page 7 FIRE - EXPLOSION - SPARKS - STATIC ELECTRICITY HAZARDS A poor earth connection, inadequate ventilation, sparks or static electricity can cause an explosion or fire. to avoid these risks when using or servicing SAMES KREMLIN equipment, the following safety procedures must be followed : •...

  • Page 8: Equipment Requirements

    He shall determine the risks of immediate reactions or pursuant to repeated exposures of the staff, SAMES KREMLIN shall not be liable for physical injuries, direct or indirect material damages caused by the use of chemicals. SAMES KREMLIN - 3 - N°...

  • Page 9: Installation Of The Equipment

    • The materials to be painted must also be grounded. All the materials situated in the working area shall be grounded. SAMES KREMLIN - 4 - N° : 578.001.130-UK-1804...
  • Page 10 Please act in accordance with local rules and do not dispose of old equipment with household wastes. A correct disposal of old equipment will help prevent negative consequences for the environment and health. SAMES KREMLIN - 5 - N° : 578.001.130-UK-1804...
  • Page 11 IMPORTANT : documents relating to the equipment (professional use only). THE PICTURES AND DRAWINGS ARE NOT CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 12 The pump is manufactured under the ATEX agreement and can not be modified. SAMES KREMLIN will not be held responsible for any failure to comply with that instruction. DISASSEMBLY / REASSEMBLY OF THE FLUID SECTION Guards (air motor cover, coupling shields, housings …) have been designed for safe use of the equipment.
  • Page 13 (12). Reinstall fluid section piston (24) on intermediate piston (9). Replace seals (11). Then install cylinder (2) and suction flange (1). Install the whole on tie-rods and tighten it with nuts (14). SAMES KREMLIN - 2 - N° : 578.170.110-UK-2104...
  • Page 14 Install new seals if it is necessary, after having lubricated them with PTFE grease. Lubricate the piston and the inside of the cylinder to prevent from damaging the seals. Install new parts if it is necessary. SAMES KREMLIN - 3 - N° : 578.170.110-UK-2104...
  • Page 15 PTFE grease (10 ml / 0.3 oz) PTFE grease 560.440.101 Grease box (450 g / 0.99 lb) Anti-seize grease 560.420.005 Medium strength Loctite 5772 (50 ml / 1.7 oz) 554.180.015 Aneorobic Pipe sealant SAMES KREMLIN - 4 - N° : 578.170.110-UK-2104...
  • Page 16 Doc. 573.120.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 08/04/21 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN ; 20-50 F  20F100, Ersetzt/Anula : 03/01/14 20-50 FT ...
  • Page 17 Caña de aspiración Ø 25 (Lg. 600 mm) (Length 600 mm) (Länge 600 mm) (Longitud 600 mm) 21 149 596 152  Crépine Ø 25  Strainer Ø 25  Siebkörbe Ø 25  Piña Ø 25 SAMES KREMLIN Doc. / Dok. : 573.120.050...
  • Page 18 (Pos. 6) und die Halterung, Bestell-Nr. 044.910.121 (Pos. 1 - Dok. 573.403.050). Nota : En caso de una bomba sola con fijación mural, encargue Vd. la bomba sola, la placa (índ. 6) y el soporte con la referencia 044.910.121 (índ. 1 - Doc. 573.403.050). SAMES KREMLIN Doc. / Dok. : 573.120.050...
  • Page 19 Bomba mural con filtro filter - 051 221 000 Chariot (2 bras) Cart (2 arms) Fahrgestell (2 Arme) Carretilla (2 brazos) - 056 100 199 Panneau de fixation Wall bracket unit Wandplatte Soporte de fijación SAMES KREMLIN Doc. / Dok. : 573.120.050...
  • Page 20 (voir Doc. 573.035.050) Doc.573.035.050) Dok. 573.035.050) (consultar Doc. 573.035.050) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. / Dok. : 573.120.050...
  • Page 21 Doc. 573.045.050 Modif. / Änderung : Pièces de rechange # 044 630 400  NC Spare parts list Date/Datum/Fecha : 07/03/18 (ind. 9a / Pos. 9a) Ersatzteilliste + # 144 630 720 Annule/Cancels/ Piezas de repuesto (ind. 9b / Pos. 9b) Ersetzt/Anula : 20/05/14 MOTEUR A AIR, modèle 1000-4 &...

  • Page 22: Air Motor

    Qté 18 046 180 010 Bague de frottement Seal, ring Dichtring Anillo de deslizamiento 19 129 400 902 Joint (pochette de 10) Seal (package of 10) O-Ring (10er Pack) Junta (bolsa de 10) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 23 Nota : Las bombas cuyo número de serie es > a 17 AJ 1291 tienen el bloque inversor # 144.630.720. Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque tiene un R. SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 24 Nippel AG 3/4 BSP - 3/4 Racor M 3/4 BSP - 3/4 NPS M 3/4 BSP - 3/4 NPS NPS (Luftversorgung) M 3/4 BSP - 3/4 NPS (alimentation en air) (air supply) (alimentación en aire) SAMES KREMLIN Doc. / Dok. : 573.045.050...
  • Page 25 Doc. 573.087.040 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 11/05/17 / Actualización Ersatzteilliste + 144.630.720 Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 03/06/14 BLOC INVERSEUR REVERSING-BLOCK UMSTEUERBLOCK BLOQUE INVERSOR NC / NS BLOC INVERSEUR DROIT RIGHT REVERSING-BLOCK...
  • Page 26 12(x3), 14, 15) * 144 630 425 Pochette de Servicing kit - bases Servicekit - Ventil Bolsa de maintenance glaces (ind. 7, 8) (Pos. 7, 8) mantenimiento (ind. 7, 8) - espejos (índ. 7, 8) SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 27 Hinweis: Die Pos. 2 (Führungsbuchse des Umsteuerblocks) nur am Umsteuerblock mit R Markierung montieren. Nota : Montar el índ. 2 (anillo guía del bloque inversor) sólo si su bloque inversor tiene un R. SAMES KREMLIN Doc. / Dok. : 573.087.040...
  • Page 28 Doc. 573.114.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 18/01/19 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 10/10/11 HYDRAULIQUE FLOWMAX®, FLOWMAX® FLUID SECTION, modèle F100 model F100 FLOWMAX®...
  • Page 29 440 C 33 044 960 204  Rondelle GT  Washer, GT  Scheibe GT  Arandela GT 34 044 960 215  Clapet de refoulement  Exhaust valve  Druckventil  Válvula de expulsión SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 30 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt nicht einzeln, sondern nur * Piezas de mantenimiento preventivas. komplett N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.114.050...
  • Page 31 Doc. 573.403.050 Modif. / Änderung : Pièces de rechange Rep. / Ind. : 7 Spare parts list Date/Datum/Fecha : 08/03/22 NC / NS  016 470 000 Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 26/03/21 EQUIPEMENT D'AIR / AIR SUPPLY / LUFTAUSRÜSTUNG / EQUIPO DE AIRE Avec 1 détendeur / with 1 air regulator / mit 1 Druckminderer / con 1 manorreductor, Mod.
  • Page 32 Tubería ∅ int. 16 (avec écrous 3/4 NPS) (with nuts, 3/4 NPS) (mit Muttern 3/4 NPS) (con tuercas 3/4 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 33 Straigth fitting with nut Gerader Nippel mit Racor recto con tuerca 1/4 NPS 1/4 NPS Mutter 1/4 NPS 1/4 NPS 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 34 Tubería ∅ int. 10 (con écrous 3/8 NPS) (with nuts, 3/8 NPS) Muttern 3/8 NPS) tuercas 3/8 NPS) 34 905 210 305 Bouchon G 1/2" Blindstopfen, G 1/2 Plug, G 1/2" Tapón, G 1/2" SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 35 Coude FF 3/4" Elbow, FF 3/4" Winkelnippel, IG 3/4" Codo, HH 3/4" 33 050 102 215 Raccord MM 3/4" Fitting, double male, 3/4" Doppelnippel, Racor MM 3/4" AG 3/4 " - AG 3/4 " SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 36 N S : Denotes parts are not serviceable. * Bezeichnete Teile sind empfohlene Ersatzteile. N S : Bezeichnete Teile gibt es nicht einzeln, sondern * Piezas de mantenimiento preventivas. nur komplett. N S : no suministrado. SAMES KREMLIN Doc. / Dok. 573.403.050...
  • Page 37 Doc. 573.035.050 Modif. / Änderung : Pièces de rechange Mise à jour / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 24/03/21 / Actualización Ersatzteilliste Annule/Cancels/ Piezas de repuesto Ersetzt/Anula : 05/11/18 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION ZERSTÄUBERLUFTSET MANORREDUCTOR DE 151.740.200 PULVERIZACIÓN...
  • Page 38 DETENDEUR DE ATOMIZING AIR REGULATOR PULVERISATION ZERSTÄUBERLUFTSET MANORREDUCTOR DE 151.740.300 PULVERIZACIÓN SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 39 - en el equipo de aire de las bombas AIRMIX  (bombas equipadas con un motor, tipo 1000/4 o 2000/4), - en el equipo de aire de las bombas AIRLESS con una relación de presión 40 bar máxima. OJO : instalar una pistola AIRMIX  adaptada a la presión que aporta la bomba. SAMES KREMLIN Doc. / Dok. 573.035.050...
  • Page 40 Doc. 573.299.050 Modif. / Änderung : Mise à jour Pièces de rechange / Update / Aktualisierung Spare parts list Date/Datum/Fecha : 20/07/18 / Actualización Ersatzteilliste KREMLIN REXSON  SAMES Annule/Cancels/ Piezas de repuesto KREMLIN Ersetzt/Anula : 10/06/11 FILTRE PRODUIT HP, modèle 3/8 inox HP FLUID FILTER, model 3/8 stainless steel HD MATERIALFILTER, Modell 3/8 Edelstahl FILTRO PRODUCTO AP, tipo 3/8 inox...
  • Page 41 Tamiz n° 12 (280 µ) (280 µ - 55 Mesh) (280 µ) * Pièces de maintenance préconisées. * Preceding the index number denotes a suggested spare part. * Bezeichnete Teile sind empfohlene Ersatzteile. * Piezas de mantenimiento preventivas. SAMES KREMLIN Doc. 573.299.050...
  • Page 42 15 055 190 005 Ressort Spring Feder Muelle *16 150 040 327 Joint (les 5) Seal (pack of 5) Dichtung (5 St.) Junta (bolsa de 5) 17 049 030 018 Clé de démontage Wrench Schlüssel Llave de desmontaje SAMES KREMLIN Doc. 573.299.050...
  • Page 43 Désignation Description Bezeichnung Denominación Qté - 155 190 105 Support filtre avec vis, Mounting bracket with Filterhalterung mit Soporte filtro con rondelles et écrous screws, washers and Schrauben, Scheiben tornillos, arandelas y nuts und Muttern tuercas SAMES KREMLIN Doc. 573.299.050...
  • Page 44 (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...

  • Page 45: Spray Gun

    Comply with the usual instructions of spray gun servicing (refer to spary gun instruction manual).  FILTER If the pump is mounted with a filter at the fluid outlet, comply with the usual instructions of filter servicing (refer to filter instruction manual) SAMES KREMLIN - 1 - N° : 578.033.110-UK-1801...

  • Page 46: Troubleshooting

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 47 On FLOWMAX ® pump, leakage of fluid at Check bellow. the bottom of the air motor. Spraying trouble. Refer to spray gun instruction manual. Decrease of material flow. Refer to filter instruction manual. SAMES KREMLIN - 1 - N° : 578.034.110-UK-1801...

  • Page 48: Operating Principle

    (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France : 33 (0)4 76 41 60 60 ...
  • Page 49 ⇒ To adjust the fluid flow rate, turn the yellow/green knob (D) - (Gauge E). ⇒ To adjust the spray air, turn the black knob (F) - (Gauge G). The pumps are intensive™ ones or Flowmax ® ones (with bellows). START UP 2-1 FILLING INTENSIVE™ PUMP SAMES KREMLIN - 1 - N° : 578.008.120-UK-1902...
  • Page 50 Discharge valve Air hose (static conductor) (For specific installation, please contact your SAMES KREMLIN representative). Nota : If the pump is equipped with an accumulator filter (M), the filter is supplied with a stainless steel screen n° 6 (filtration size : 168 microns or 85 mesh). The screen is recommended for the use of an AIRMIX gun fitted with a nozzle model n°...
  • Page 51 FLOWMAX ® fluid section) is shut : it would damage the bellows. → Do not install a material regulator on the supply circuit or any arrangement that could perform as a non-return valve. SAMES KREMLIN - 3 - N° : 578.008.120-UK-1902...

  • Page 52: Short Duration Shutdown

    A relief-valve (setting : 6.5 bar / 94 psi) is fitted on the pump air motor - thus protecting this one from an overpressure which could damage it. SAMES KREMLIN - 4 - N° : 578.008.120-UK-1902...

  • Page 53: Technical Features

    IMPORTANT : Before assembly and start-up, please read and clearly understand all the documents relating to this equipment (professional use only). THE PICTURES AND DRAWINGS ARE NON CONTRACTUAL. WE RESERVE THE RIGHT TO MAKE CHANGES WITHOUT PRIOR NOTICE. SAMES KREMLIN SAS 13, chemin de Malacher 38 240 - MEYLAN - France ...
  • Page 54  7 mm ID / 1/4 dia. Air hose (between ‘GUN AIR’ regulator and gun) :  4.8 mm int. / 3/16" AIRMIX fluid hose (between pump fluid outlet and spray gun) : SAMES KREMLIN - 1 - N° : 578.071.120-UK-2104...
  • Page 55 " Ind. " Ind. " 18.5 38.4 10.63 7.16 1.38 36.5 1.43 2.36 211.5 Ø 7x 15 Ø 0.27 x Ø 17 Ø 0.67 Ø 9 Ø 0.35 Ø 9 Ø 0.35 SAMES KREMLIN - 2 - N° : 578.071.120-UK-2104...

  • Page 56: Installation

    Maximum fluid pressure at the pump outlet Air supply maximum pressure of the pump motor P air : 6 bar / 87 psi Serie / Serial Number given by SAMES KREMLIN. The 2 first numbers indicate the manufacturing year.  TEMPERATURE CLASS...

  • Page 57: Installation Diagram

    The 1 m / 39.37" distance indicated in these diagrams is given for information purposes only and hold harmless to SAMES KREMLIN. The user is responsible for the extraction and conditioning of the painting area where the equipment is used, for working conditions conditions (refer to EN 60079-10 standard).

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