Tormach 1100M Operator's Manual
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Tormach 1100M Operator's Manual

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Original Instructions
OPERATOR'S MANUAL
Version 1223A

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  • Page 1 Original Instructions OPERATOR'S MANUAL Version 1223A...
  • Page 2 Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.
  • Page 3 All information provided is on an as is basis. The A clear and concise description of the issue. authors, publisher, and Tormach, Inc. ("we", "us", and so on) Any supporting media and information that you can shall not have any liability for, or responsibility to, any person share with us.
  • Page 4 ©Tormach® 2023 Page 4 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY 1.1 Intended Use 1.2 Machine Standards 1.2.1 American National Safety Institute (ANSI) 1.2.2 Occupational Safety and Health Administration (OSHA) 1.3 Safety Overview 1.3.1 Safety Messages Personal Injury Property Damage 1.3.2 Safety Decals On the Electrical Cabinet Door Next to the Main Disconnect On the Spindle Nose 1.3.3 Information Decals...
  • Page 6 Specify the Interval Time Specify the Actuation Time 4.8.2 Install the Power Drawbar Required Tools Air Requirements ©Tormach® 2023 Page 6 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 7 Set the Driver DIP Switches Install the A-Axis Motor Driver Set Up the 6 in. or 8 in. Rotary Table ©Tormach® 2023 Page 7 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 8 Write the Date on the Maintenance Labels Replace the Windows 4.8.9 Set up the Door Lock Switch Kit (Optional) ©Tormach® 2023 Page 8 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 9 6.2.4 Offsets Tab 6.2.5 Conversational Tab 6.2.6 Probe Tab 6.2.7 Status Tab 6.3 Persistent Controls 6.3.1 Program Control Area ©Tormach® 2023 Page 9 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 10 Profiling Reference Create a Pocket on a Part About Pockets Creating Pockets in PathPilot About Circular Pockets ©Tormach® 2023 Page 10 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 11 7.2.15 Specify the 4th Axis Rotary Type Enable the 4th Axis Homing Kit 7.2.16 Use a USB Camera About USB Cameras Manual Recording ©Tormach® 2023 Page 11 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 12 7.4.6 Start a Program About Cycle Start Cycle Start Reference 7.4.7 Stop Machine Motion 7.4.8 Operate the Coolant Pump ©Tormach® 2023 Page 12 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 13 Tool Keywords Reference 7.5.15 Use Cycle Counters (M30 and M99) Monitor Cycle Counters Change Cycle Counter values ©Tormach® 2023 Page 13 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 14 8.8.1 About Work Offsets 8.9 Operate the Coolant Pump 8.9.1 About Coolant FIRST PART TUTORIAL 9.1 About This Tutorial ©Tormach® 2023 Page 14 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 15 10.2.3 Linear Motion at Feed Rate (G01) 10.2.4 Arc at Feed Rate (G02 and G03) Radius Format Arc Center Format Arc ©Tormach® 2023 Page 15 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 16 10.3.6 Peck Drilling Cycle (G83) 10.3.7 Tapping Cycle (G84) 10.3.8 Boring Cycle (G85) 10.3.9 Boring Cycle (G86) 10.3.10 Boring Cycle (G88) ©Tormach® 2023 Page 16 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 17 Functions Reference 10.6.3 Subroutines Subroutines Reference Conditional Subroutines Reference if/endif if/elseif/else/endif Repeating Subroutines Reference Looping Subroutines Reference ©Tormach® 2023 Page 17 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 18 11.3.5 Lubricate the Machine About the Manual Oiler About the Automatic Oiler Lubrication System Reference 11.3.6 Examine the Spindle Belt 11.3.7 Examine the Tormach Tooling System (TTS) Collet 11.3.8 Prevent Rust Remove Rust TROUBLESHOOTING 12.1 Troubleshooting Safety 12.2 Getting Help 12.3 Required Tools...
  • Page 19 13.21 Enclosure Exploded View 13.22 Enclosure Parts List 13.23 Lubrication/Oil System Diagram PNEUMATIC SCHEMATICS 14.1 Power Drawbar Pneumatics ©Tormach® 2023 Page 19 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 20 15.9 Electrical Panel Layout and Fuse Table (Sheet 9) 15.10 Operator Box Layout (Sheet 10) 15.11 Wiring Table (Sheet 11) 15.12 Operator Console Schematic ©Tormach® 2023 Page 20 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 21: Safety

    SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...

  • Page 22: Intended Use

    ANSI B11.TR3-2000 Risk Assessment and Risk Reduction — A Guideline to Estimate, Evaluate, and Reduce Risks Associated with Machine Tools ©Tormach® 2023 Page 22 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 23: Property Damage

    Do not remove any safety decals. If any safety decals become worn or damaged, contact Tormach Technical Support for guidance on receiving replacement decals. The following types of safety symbols are on the decals:...

  • Page 24: On The Spindle Nose

    The work area should be illuminated to a machine's extent of motion. minimum of 500 lx. ©Tormach® 2023 Page 24 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 25: Operational Safety

    Lead and its alloys Changing belt or pulley positions. Magnesium and its alloys Changing tools or parts. ©Tormach® 2023 Page 25 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 26: Tooling

    Main Disconnect in the OFF position before Other sources of noise (like the number of machines, or servicing the machine. other adjacent processes) ©Tormach® 2023 Page 26 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 27 You must evaluate of the hazard and risk based on your locality, and mitigate as necessary. ©Tormach® 2023 Page 27 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 29: About Your Machine

    ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations 2.2 Machine Specifications...

  • Page 30: Performance Expectations

    Note: The positional accuracy includes additional contributing factors (like compressibility of bearings, ball screw windup, and friction). ©Tormach® 2023 Page 30 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 31: Machine Specifications

    69" × 56" (1.8 m × 1.4 m) Overall System Height 96" (2.4 m) Typical System Weight 1600 lb (726 kg) ©Tormach® 2023 Page 31 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 33: Site Requirements

    SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements...

  • Page 34: General Site And Space Requirements

    Machine Size 69" × 56" (1.8 m × 1.4 m) Machine Height 96" (2.4 m) ©Tormach® 2023 Page 34 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 35: Electrical And Power Requirements

    No Ground Fault Circuit Interrupter Power for the machine must not be protected by a ground fault circuit ©Tormach® 2023 Page 35 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 37: Installation

    INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. The installation of the base machine takes about four hours, not including items such as a Full Enclosure Kit, a Power Drawbar, or an Automatic Tool Changer (ATC). Note: For ease of installation, don't install the chip pans, backsplash/splash guard, enclosure, or other accessories until after you've lifted the machine onto the Machine Stand.

  • Page 38: Visual Installation Guide

    4: INSTALLATION 4.1 VISUAL INSTALLATION GUIDE ©Tormach® 2023 Page 38 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 39: Before You Begin

    If there is any damage or shortages, you must contact you, causing death or serious injury. Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at Verify that the ground surface is smooth and clean of tormach.com/how-to-submit-a-support-ticket for...
  • Page 40 If there is any damage or shortages, you must contact assemble the feet for the Machine Stand). Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at Note: There are four large spacers in the tormach.com/how-to-submit-a-support-ticket for...

  • Page 41: Unpack The Machine Crate

    Repeat this step for the remaining three foot If there is any damage or shortages, you must contact assemblies. Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at CAUTION! Team Lift Required: You must have tormach.com/how-to-submit-a-support-ticket for...

  • Page 42: Install Core Components

    8. Securely tighten all four M6 screws with a 5 mm hex before you operate the machine. If you don't, there's a wrench. risk of machine damage. ©Tormach® 2023 Page 42 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 43: Install The Axis Motors

    Figure 4-9: Motor mount cover. 2. Loosen the two motor shaft coupling screws with a 3 ©Tormach® 2023 Page 43 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 44: X-Axis Motor

    5. Remove the motor from the pallet and/or the machine, motor and motor mount faces are flush. and discard the shipping materials. ©Tormach® 2023 Page 44 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 45: Lift And Move The Machine

    4. Remove the nuts from the four studs that hold the machine to the pallet with a 19 mm wrench. Discard the ©Tormach® 2023 Page 45 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 46: Connect The Machine For Lifting

    1/2-in. forged lifting clevis on the lifting bar. 8. Depending on your machine, the procedure for connecting the lifting bar varies: 1100M/MX Connect the lifting bar's rear 3/8-in. forged lifting clevis to the M16 lifting eye on the top Figure 4-13: Center mounting hole on the Lifting of the machine column.

  • Page 47: Install The Tool Tray And Drip Guard

    If You Have a Controller Arm Go to "Install the and four M12 washers. Controller Arm" (on the next page). ©Tormach® 2023 Page 47 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 48: Install The Controller Arm

    Figure 4-20: Controller Arm mounting pad. 4. Secure the square tube arm to the machine stand with ©Tormach® 2023 Page 48 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 49: Install The Monitor

    4. Route the loose ends of all the cables through the slots screws, and discard the existing monitor mounting plate. in the square tube arm. ©Tormach® 2023 Page 49 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 50: Install The Pathpilot Controller

    Note: Wait to complete the full assembly of the console until after you've installed all other major accessories. ©Tormach® 2023 Page 50 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 51: Install The Oiler

    2. Attach three mounting tabs to the machine stand with cabinet. three M5 × 10 mm screws. ©Tormach® 2023 Page 51 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 52: Make Manual Oiler Connections

    Complete the following steps in the order listed: Power On the Machine Power Off the Machine ©Tormach® 2023 Page 52 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 53 9. Rotate the Emergency Stop button on the operator box one-quarter turn clockwise to release it. Figure 4-33: Machine OK light on the Status tab. ©Tormach® 2023 Page 53 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 54: Power Off The Machine

    Verify Axes Function Figure 4-36: Example of the Main Disconnect switch You must confirm that the axes correctly operate. ©Tormach® 2023 Page 54 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 55: Verify Spindle Function

    Axis light comes on. 5. From the PathPilot interface, in the RPM DRO field, type 500. Then select the Enter key. ©Tormach® 2023 Page 55 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 56: Install Accessory Components

    If you installed an automatic oiler, you must now set it up. Complete the following steps in the order listed: ©Tormach® 2023 Page 56 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 57: Specify The Actuation Time

    Install the FRL Set Up the FRL Clean cloth Make Air Connections Electric drill Hardware to install the FRL Filter-Regulator-Lubricator ©Tormach® 2023 Page 57 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 58: Prepare The Machine

    4: INSTALLATION Prepare the Machine Note: The spindle lock arm assembly contains 1. If there's already a Tormach Tooling System (TTS) tool spring-loaded hardware, which could quickly holder in the spindle, remove it. become loose. 2. Verify that you can access the inside of the spindle 6.

  • Page 59: Assemble The Power Drawbar

    Step 5. ©Tormach® 2023 Page 59 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 60 Figure 4-53: Locations to apply Anti-Seize on the drawbar assembly. Note: Later in this procedure, after you 13. Put Anti-Seize on the outside taper of the Tormach complete the initial installation, you'll do a final Tooling System (TTS) collet. Make sure that there is no drawbar tension adjustment.

  • Page 61: Install The Frl

    While the images may vary, the concepts still apply. ©Tormach® 2023 Page 61 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 62: Set Up The Frl

    3 mm hex wrench. Then, remove the cover. Figure 4-61: Fill port on an FRL. ©Tormach® 2023 Page 62 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 63 6. Route the loose end of the Retract air line to the Power Power Drawbar button. Drawbar cylinder, and then connect it to the lowest elbow fitting. ©Tormach® 2023 Page 63 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 64: Adjust The Power Drawbar

    If you don't, there's a risk of tool pull-out. To adjust the drawbar tension: 1. Put an empty Tormach Tooling System (TTS) tool holder into the collet. 2. While using one hand to support the tool holder, use the other to push the Release Tool button.

  • Page 65: Adjust The Initial Setup

    9. Pivot the Power Drawbar cylinder to the original location. 10. Push in the quick-release pin. ©Tormach® 2023 Page 65 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 66: Install The Flood Coolant Kit

    220 Vac (high volt) position. Don't change the position of any wires – just the jumper that connects the terminals. ©Tormach® 2023 Page 66 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 67: Install The Automatic Tool Changer (Atc)

    Mount the Automatic Tool Changer (ATC) Bracket Install the Main Assembly Level the Automatic Tool Changer (ATC) Make Air Connections ©Tormach® 2023 Page 67 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 68: Required Tools

    WARNING! Electrical Shock Hazard: You must 229 mm) power off the machine before making any Straight rod (for Tormach Tooling System (TTS) tool electrical connections. If you don't, there's a holder), between 8 in. and 12 in. (203 mm and 305 mm) risk of electrocution or shock.

  • Page 69: Install The Air Cylinder

    1. Identify the four provided standoffs that are used to mount the ATC to the Z-column: ©Tormach® 2023 Page 69 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 70: Install The Main Assembly

    Complete the following steps in the order listed: Prepare the Machine Examine Perpendicularity in the Y Direction ©Tormach® 2023 Page 70 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 71: Examine Perpendicularity In The Y Direction

    If the rod must be adjusted, go to Step 2. 2. Loosen the two socket head cap screws on the linear rails. Figure 4-84: Groove on a Tormach Tooling System (TTS) aligned with the shoulder of an ATC fork. 6. Put a machinist's square on the machine table.
  • Page 72 MDI Line DRO field, type G20 G53 G1 X9 Y- 5.5 Z0 F20. Then select the Enter key. ©Tormach® 2023 Page 72 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 73: Make Air Connections

    Figure 4-89: Air in port in the ATC main assembly. d. If you haven't already done so, connect your shop's air supply to the FRL. ©Tormach® 2023 Page 73 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 74: Adjust The Power Drawbar

    The collet closes. To adjust the drawbar tension: 5. From the PathPilot interface, on the Main tab, in the 1. Put an empty Tormach Tooling System (TTS) tool holder RPM DRO field, type 1000. Then select the Enter key. into the collet.

  • Page 75: About Drawbar Tension

    While machining, the Tormach Tooling System (TTS) collet Less Than 3/64 in. (1 mm) Go to Step 3. holds a Tormach Tooling System (TTS) tool holder in the 3. Disconnect the shop's air supply from the Power spindle by applying a clamping force to both the shank and the Drawbar button.

  • Page 76: Adjust The Tool Tray Load Position

    You have completed adjusting the initial setup. Less Than 1/8 in. (1 mm) Go to Step 14. ©Tormach® 2023 Page 76 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 77: Verify The Alignment

    9. From the PathPilot interface, on the ATC tab, select Retract. ©Tormach® 2023 Page 77 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 78: Install The 4Th Axis

    Verify the Installation Install the M/MX A-Axis Driver (PN 38954) Complete the following steps in the order listed: ©Tormach® 2023 Page 78 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 79: Install The A-Axis Motor Driver

    DC bus board and connect wire 240 Magnetic dial indicator (blue) to the A- terminal of the DC bus board. Newspaper (or similar) ©Tormach® 2023 Page 79 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 80: Unpack The 4Th Axis

    OIL POINT If there is any damage or shortages, you must contact OIL POINTS Tormach within 30 days of receipt. Create a support ticket with Tormach Technical Support at Figure 4-105: Oil fittings on a tilting rotary table. tormach.com/how-to-submit-a-support-ticket for...

  • Page 81: To Set The Backlash By Positioning The Backlash Adjustment Screw

    Put the rotary table on the right side of the counterclockwise. machine table. 3. Disengage the eccentric lock and clamp handles. ©Tormach® 2023 Page 81 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 82: Set Up The Microarc 4

    10 cm from TTS flange to tool tip with the 4th axis carrying handle removed. ©Tormach® 2023 Page 82 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 83: Center The Chuck Mounting Plate

    6. Using PathPilot, jog the 4th axis 360 degrees, noting the spot where the indicator is highest. ©Tormach® 2023 Page 83 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 84: Verify The Installation

    Start with removing the top, followed by the four Figure 4-111: Right-hand chip pan aligned with the sides. Machine Stand. ©Tormach® 2023 Page 84 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 85: Install The Backsplash And Splash Guard

    M5 × 0.8 - 10 button head flange screws. Figure 4-115: Backsplash aligned with the rear of the left-hand chip pan. ©Tormach® 2023 Page 85 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 86: Install The Enclosure

    M5 × 20 mm screws. If there is any damage or shortages, you must contact 5. Move the plastic splash guard between the two sides of Tormach within 30 days of receipt. Create a support the splash guard. ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for...

  • Page 87: Required Tools

    Don't fully tighten the screws. Leaving the window retainers loose makes it easier to install the side windows. ©Tormach® 2023 Page 87 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 88: Install The Left Front Panel

    Note: To make it easier to install all components, don't install the side windows yet. Wait until later in the procedure. ©Tormach® 2023 Page 88 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 89: Install The Right Front Panel

    2. Attach the right front panel to the right side panel with eight M5 × 0.8 - 10 screws. ©Tormach® 2023 Page 89 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 90: Install The Right Top Panel

    M5 × 0.8 - 10 screws. Figure 4-130: Location to attach three cable tie anchors. ©Tormach® 2023 Page 90 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 91: Install The Rear Splash Shield

    Slide two linear bearings onto the linear rail. d. Slide one bumper onto the opposite end of the linear rail. ©Tormach® 2023 Page 91 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 92: Assemble The Front Doors

    Figure 4-138: Four linear assemblies attached to the enclosure. ©Tormach® 2023 Page 92 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 93: Install The Front Door Assemblies

    2. Move the bottom of the narrow door into alignment with the bottom linear assembly. Then, attach the narrow ©Tormach® 2023 Page 93 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 94: Install The Door Latch

    When finished, use shears or a knife to cut the excess before hand-tightening the floodlight retainers. trim. ©Tormach® 2023 Page 94 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 95: Install The Access Panel

    When finished, use shears or a knife to cut the excess trim. ©Tormach® 2023 Page 95 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 96: Install The Stainless Steel Wear Guard

    Write down today's date on each label with a permanent marker. You have completed assembling and installing the 1100M Enclosure. ©Tormach® 2023 Page 96 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 97: Replace The Windows

    Figure 4-156: Attaching the door switch assembly to the right side of the enclosure. ©Tormach® 2023 Page 97 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 98 6. Remove the screw that secures the door lock override switch with a Phillips screwdriver, and then set it aside. ©Tormach® 2023 Page 98 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 99: Update Pathpilot

    4. Confirm that the PathPilot controller is powered on and 2. Downloading and installing an update file requires an out of Reset mode. ©Tormach® 2023 Page 99 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 100: Enable The Door Lock Switch Kit

    To enable the Door Lock Switch Kit: 4.8.10 Install the PathPilot Operator Console Complete the following steps in the order listed: ©Tormach® 2023 Page 100 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 101: Required Tools

    To make it easier to install the mount arm, we recommend removing the right side window from the enclosure. Loosen the screws on the vertical window ©Tormach® 2023 Page 101 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 102: Mount The Console

    The split collars are matched pairs, so one hole using an electric drill and a 15/64 in. drill bit. ©Tormach® 2023 Page 102 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 103 6. Loosely attach two of the mount arm brackets to the left side of the controller with four M4 × 0.7 - 10 screws ©Tormach® 2023 Page 103 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 104: Lift And Secure The Controller Assembly

    2. Lift the console and hold it on the right side of the mount arm. ©Tormach® 2023 Page 104 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 105: Make Electrical Connections

    12. Remove the access panel using a 2 mm hex wrench, and discard the panel. Set the screws aside for later in this procedure. ©Tormach® 2023 Page 105 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 106 Then, route it through the access hole in the machine stand shown in the following image. ©Tormach® 2023 Page 106 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 107: Reassemble The Machine

    Press the Reset button. d. Bring the machine out of reset and reference it. ©Tormach® 2023 Page 107 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 109: Set Up The Pathpilot Controller

    We're constantly updating PathPilot to bring you more features. Before operating your machine, update to the latest version. From the Status tab, select Update. ©Tormach® 2023 Page 109 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 111: System Basics

    SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference...

  • Page 112: System Reference

    Z-Axis 16.25" (413 mm) 5.1.2 Spindle 5.2 BASIC CONTROLS REFERENCE The machine spindle uses an R8 taper to hold Tormach Tooling System (TTS) tool holders. To safely and effectively operate your machine, you must become familiar with how it moves. The machine has two Spindle Power 2 hp (1.5 kW)

  • Page 113: Pathpilot Interface

    Monitor or (Optional)Touch Screen Kit Mouse Operator Console Console (with integrated touch screen) (Optional) Keyboard (Optional) Mouse Jog pendant ©Tormach® 2023 Page 113 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 115: Pathpilot Interface Overview

    PATHPILOT INTERFACE OVERVIEW IN THIS SECTION, YOU'LL LEARN: How PathPilot is organized, and where you can access each tool or feature. CONTENTS 6.1 About PathPilot 6.2 Notebook Section 6.3 Persistent Controls 6.4 Keyboard Shortcuts 6.5 Manage PathPilot Versions...

  • Page 116: About Pathpilot

    Load .nc files into PathPilot to run a program. 6.2.7 Status Tab For information, see "Load G-Code" (page 179). ©Tormach® 2023 Page 116 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 117: Settings Tab

    For information, see "View Available G-Code Modes" programs in PathPilot. (page 157). For information, see "About Conversational Programming" (page 129). ©Tormach® 2023 Page 117 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 118: Probe Tab

    Machine Motion" (page 159); "Use the Feed Hold Function" (page 160). Turn coolant on or off. For information, see "Operate the Coolant Pump" (page 183). ©Tormach® 2023 Page 118 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 119: Position Status Area

    G-code out of Reset mode. program: Move the machine axes. For information, see "Jog the Machine" (page 176). ©Tormach® 2023 Page 119 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 120: Install An Update File From A Usb Drive

    2. Transfer the PathPilot update file to a USB drive. out of Reset mode. 3. Put the USB drive into the PathPilot controller. ©Tormach® 2023 Page 120 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 121 The update file is installed on the PathPilot controller. 6. Follow the on-screen instructions to restart the PathPilot controller. ©Tormach® 2023 Page 121 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 123: Pathpilot Tools And Features

    PATHPILOT TOOLS AND FEATURES IN THIS SECTION, YOU'LL LEARN: How to use PathPilot, depending on the activity that you want to do. CONTENTS 7.1 Create and Load G-Code Files 7.2 Machine Settings and Accessories 7.3 Set Up G-Code Programs 7.4 Run G-Code Programs 7.5 Control G-Code Programs 7.6 System File Management...

  • Page 124: Create And Load G-Code Files

    3. Select the location to which you want to copy the Figure 7-4: File tab. transferred file. ©Tormach® 2023 Page 124 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 125: Access Recent G-Code Files

    "Transfer Files to and From the Controller" Figure 7-8: Job assignment editor. (on the previous page). To edit G-code with a text editor: ©Tormach® 2023 Page 125 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 126: Change The Step Order

    Close. When prompted, select Close Without To search in the code: Saving. ©Tormach® 2023 Page 126 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 127: Set A New Start Line

    4. (Optional) Select Enter. PathPilot finds the next instance of the searched text. 5. (Optional) Select Enter+Shift. ©Tormach® 2023 Page 127 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 128: Change The View Of The Tool Path Display

    In the Tool Path display, there are four different line types: Dotted Blue Lines Indicate the boundary box (the ends of travel of the axes). ©Tormach® 2023 Page 128 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 129: Use Conversational Programming

    Figure 7-15: Conversational DROs on the Face tab. Parameters common to most operations, like speeds and feeds. ©Tormach® 2023 Page 129 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 130: About Facing

    X/Y plane over a Z range to form a boss. For information, see with microscopic height differences. "About Profiling" (on the next page). ©Tormach® 2023 Page 130 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 131: About Profiling

    — in the Z DOC DRO field. g. In the Z DOC DRO field, type the desired amount of material to remove. ©Tormach® 2023 Page 131 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 132: Profiling Reference

    2. From the Conversational DROs group, set the To create a rectangular pocket on a part: parameters for the pocket operation. ©Tormach® 2023 Page 132 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 133: About Pockets

    4. Makes a cut around the perimeter of the pocket. About Rectangular Pockets PathPilot does one of the following, depending on the diameter of the tool: ©Tormach® 2023 Page 133 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 134: Create Hole Locations On A Part (Drill/Tap)

    (greater than 0) required for the pattern. To rearrange the row order, select a row, and then select Raise or Lower. ©Tormach® 2023 Page 134 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 135: About Drilling And Tapping

    In the Z End DRO field, type the location for the last Note: An auto-reversing tapping head typically uses a Z pass. drilling cycle. ©Tormach® 2023 Page 135 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 136: Create A Tapping Sequence

    (horizontal) line from the center point going right (east) to the circumference. The angle from the base ©Tormach® 2023 Page 136 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 137: About Thread Milling

    Z Clear The location the tool moves or retracts to when starting or ending a Z pass. ©Tormach® 2023 Page 137 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 138: Create Text To Engrave On A Part

    ©Tormach® 2023 Page 138 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 139: Working With Layers And Shapes

    7.2.1 Enable an Internet Connection 7.2.2 Change the Network Name ©Tormach® 2023 Page 139 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 140: Enable An Internet Connection

    2. From the Network Configuration dialog box, in the Networks list, select the network you want to use. Then, ©Tormach® 2023 Page 140 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 141: Enable Automatic Updates

    Select Exclude page). Folder..If desired, you can enable automatic updates for PathPilot. To enable automatic updates: ©Tormach® 2023 Page 141 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 142: Change The Network Name

    2. Select the Enter key. 3. For the change to take effect, you must restart the controller. ©Tormach® 2023 Page 142 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 143: About Portrait Screen Layout

    G-code file and, if enabled, line numbers. The tool path window's view options are always visible for much easier access. ©Tormach® 2023 Page 143 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 144: Specify The Tool Change Method

    From the Settings tab, select the appropriate tool change method for your machine. Figure 7-40: Limit Switches checkbox on the Status tab. ©Tormach® 2023 Page 144 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 145: Limit G30 Moves

    PathPilot interface. For information, see "About Soft Keyboards" (below). To enable and use the soft (on-screen) keyboard: ©Tormach® 2023 Page 145 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 146: Enable The Usb M-Code I/O Interface Kit

    1. From the Settings tab, select or clear Show Tooltips. LED is off. Figure 7-45: Show Tooltips checkbox. Figure 7-48: Door Open LED on the Status tab. ©Tormach® 2023 Page 146 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 147: Enable Feeds And Speeds Suggestions In Conversational Routines

    From the Settings tab, select the 4th Axis Rotary tab. Then, select 4th Axis Homing (PN 31921). Figure 7-50: Settings tab. ©Tormach® 2023 Page 147 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 148: Use A Usb Camera

    7.2.16 Use a USB Camera to verify the memory size of a controller. You can purchase a Tormach USB Camera (PN 51240) with a After plugging in the USB camera, navigate to the camera metal case, mounting bracket, and 15-foot USB cable. Other settings.

  • Page 149: Automatic E-Stop Loop Recording ("Dashcam")

    Alternatively, you could transfer the video or image files to a Windows or macOS computer for review. ©Tormach® 2023 Page 149 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 150: File Naming Convention

    G-code file. The suffix for each file uses a time stamp format. This makes it easy to distinguish multiple runs of the same G-code program. ©Tormach® 2023 Page 150 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 151: Set Up G-Code Programs

    2. Position the probe near the workpiece or vise. 3. One at a time, select Find X+, Find X-, Find Y+, Find Y-, ©Tormach® 2023 Page 151 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 152: Use A Probe To Find The Center Of A Feature

    Rect/Circ tab. 2. Position the probe below the top surface of the boss and on the left-hand side. ©Tormach® 2023 Page 152 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 153: Find The Center Rotation Of An A-Axis

    Set the tool length offset after placing a tool in the Offsets" (page 180). Tormach Tooling System (TTS) tool holder — each tool and its tool holder only need to be measured once. Note: You can import a .csv file with tool length Before you begin a G-code program, you must verify the offset data.

  • Page 154: Touch Off The Tool Length Offsets

    6. Slowly jog the Z-axis down (-Z) until it's 0.04 in. (1 mm) from the reference surface. Figure 7-69: Tool DRO field. ©Tormach® 2023 Page 154 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 155: Use An Electronic Tool Setter (Ets) To Measure Tools

    5. In the Tool Table window, type a description for the tool. spindle. 6. Move the height gauge on the Tormach Tool Assistant 3. From the PathPilot interface, on the Offsets tab, in the Set to the end of the tool's cutting edge.

  • Page 156: Set Work Offsets

    You can save up to 500 work offsets in PathPilot. The naming (page 182). structure varies based on the offset number, as detailed in the following table. ©Tormach® 2023 Page 156 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 157: View Available G-Code Modes

    Reset button, PathPilot verifies communication to the machine Figure 7-80: Jog Speed slider. and does the following activities: ©Tormach® 2023 Page 157 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 158: Jog In Continuous Velocity Mode

    In step mode, the machine jogs in steps, which range based on the programming mode you're using: ©Tormach® 2023 Page 158 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 159: About Referencing

    While a program is running, the Cycle Start button's light is on. have power. ©Tormach® 2023 Page 159 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 160: View The Active G-Code Modes

    If necessary, use the following controls to add to your G-code complete. program: 7.5.1 Use the Feed Hold Function ©Tormach® 2023 Page 160 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 161: Use The Feed Rate Override Function

    In an images folder within the G-code program's (rapid) moves. folder In an images folder within the home directory ©Tormach® 2023 Page 161 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 162: Display Information With Text

    For more information, see "Use a USB Camera" (page 148). ©Tormach® 2023 Page 162 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 163: Use The Spindle Override Function

    Using manual data input (MDI) commands Figure 7-99: Spindle RPM DRO field. The spindle override function is ignored in the following situations: ©Tormach® 2023 Page 163 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 164: About Spindle Controls

    To move your spindle speed range from one to the other, see "Change the Spindle Speed Range" (page 178). ©Tormach® 2023 Page 164 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 165: About G30

    You can send G-code commands directly to the machine by using the MDI Line DRO field. For information, see "About the MDI Line DRO Field" (below). ©Tormach® 2023 Page 165 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 166: Copy Recently Entered Commands

    2. You must press the Enter key to execute the command. To abandon the command, press Esc. For information, see "Manually Enter Commands" (on the previous page). ©Tormach® 2023 Page 166 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 167: Refresh Dro Field Values

    "Use Feeds and Speeds Suggestions" (on the backgrounds switch from green to white, as shown in the previous page). following image. ©Tormach® 2023 Page 167 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 168: Manually Enter Tool Descriptions

    Automatically Generate Tool Descriptions PathPilot uses syntax highlighting to indicate a valid description. If you're using a Tormach tool, you can enter the part number to automatically generate tool descriptions in the Tool Table window. Note: If you don't know the part number, you can search for the tool at tormach.com.

  • Page 169: Use Cycle Counters (M30 And M99)

    M99 B #5653 number To change a counter value explicitly, use a G10 command: G10 L99 P~ Q~ ©Tormach® 2023 Page 169 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 170: System File Management

    The backup .zip file is saved in the location you specified in Step 3. Figure 7-110: File tab. ©Tormach® 2023 Page 170 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 171: About Backup Files

    PathPilot controller. Store the file externally to use if you replace your controller or restore it to factory settings. ©Tormach® 2023 Page 171 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 172: Import And Export The Tool Table

    The Import dialog box displays. 3. Select Save. The .csv file is saved in the File tab. ©Tormach® 2023 Page 172 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 173 Copy to USB. 5. Select Eject. It's safe to remove the USB drive from the controller. ©Tormach® 2023 Page 173 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 175: Basic Operations

    BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 8.1 Start the Machine 8.2 Reference the Machine 8.3 Jog the Machine 8.4 Manually Control the Spindle 8.5 Load G-Code 8.6 Set Up Tooling 8.7 Set Tool Length Offsets 8.8 Set Work Offsets...

  • Page 176: Start The Machine

    After you push in the Emergency Stop button Figure 8-4: Step buttons (in G20 mode). Before running a G-code program Before using MDI commands ©Tormach® 2023 Page 176 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 177: About Jogging

    The optional Jog Shuttle has the following functions: lengths. An inner wheel and outer ring that jog the currently selected axis. ©Tormach® 2023 Page 177 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 178: Manually Control The Spindle

    1. Open the spindle motor door. 2. Unclamp the motor mounting plate: Loosen the clamp ©Tormach® 2023 Page 178 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 179: Spindle Controls Reference

    PathPilot loads the G-code file and opens the Main tab. 8.6 SET UP TOOLING The Tormach Tooling System (TTS) allows you to quickly switch between various cutting tools. Before you begin machining, you must put your cutting tools in tool holders and measure the tool length offsets for each tool.

  • Page 180: Install A Drill Chuck In A Jacobs Taper Arbor

    Set the tool length offset after placing a tool in the Note: You can import a .csv file with tool length Tormach Tooling System (TTS) tool holder — each tool and its offset data. For information, see "Import and Export tool holder only need to be measured once.

  • Page 181: Set A Known Reference Height

    9. From the PathPilot interface, in the Z-axis work offset DRO field, type the thickness of the piece of paper. Then select the Enter key. ©Tormach® 2023 Page 181 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 182: Use An Electronic Tool Setter (Ets) To Measure Tools

    5. In the Tool Table window, type a description for the tool. 3. From the PathPilot interface, on the Offsets tab, in the 6. Move the height gauge on the Tormach Tool Assistant Tool Table window, in the Description column, type a Set to the end of the tool's cutting edge.

  • Page 183: About Work Offsets

    Offsets 1-9 (Use either name) have power. Offset Extended Name Name G54.1 P1 ©Tormach® 2023 Page 183 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 184 Use the Coolant button before or after a program is running, while a program is running, or while you are using manual data input (MDI) commands. ©Tormach® 2023 Page 184 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 185: First Part Tutorial

    FIRST PART TUTORIAL IN THIS SECTION, YOU'LL LEARN: How to complete your first project, with all specifications provided by us. CONTENTS 9.1 About This Tutorial 9.2 Before You Begin 9.3 Required Items and Tools 9.4 Set Up Tooling 9.5 Set Up the Machine 9.6 Mount the Workpiece 9.7 Set the Work Offsets 9.8 Set Tool Offsets...

  • Page 186: About This Tutorial

    2 in. × 4 in. piece of wood. 9.4 SET UP TOOLING The Tormach Tooling System (TTS) allows you to quickly switch between various cutting tools. Before you begin machining, you must put your cutting tools in tool holders and measure the tool length offsets for each tool.

  • Page 187: Set Up The Machine

    After each axis is referenced, its button light comes on. For more information, go to "About Referencing" (below). ©Tormach® 2023 Page 187 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 188: Set The X/Y Zeroes

    3. From the PathPilot interface, select Zero X. Then, select G54.1 P499 Not used Zero Y. G54.1 P500 Not used ©Tormach® 2023 Page 188 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 189: About True Positive Tool Length

    5. In the Tool Table window, identify the length entered for tool 1. 9.9.1 Create a Pocket ©Tormach® 2023 Page 189 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 190: Create A Pocket

    In the Z DOC DRO field, type 0.1000. l. In the Stepover DRO field, type 0.2500. Figure 9-9: Save dialog box. ©Tormach® 2023 Page 190 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 191: Run The Program

    Figure 9-12: Append to File dialog box. ©Tormach® 2023 Page 191 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 192: Run The Program

    ©Tormach® 2023 Page 192 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 193: Programming

    PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 10.1 Programming Overview 10.2 Programming G-Code 10.3 Programming Canned Cycles 10.4 Programming M-Code 10.5 Programming Input Codes 10.6 Advanced Programming...

  • Page 194: Programming Overview

    1. (Optional) Block delete character (/) A word is indicated by the following, in the order listed: 2. (Optional) Line number ©Tormach® 2023 Page 194 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 195: Letters

    (decimal point). Arc radius, or canned cycle retract level Spindle speed Tool selection Synonymous with A ©Tormach® 2023 Page 195 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 196: Order Of Execution

    If each group 20. Set canned cycle return level mode (G98, G99) ©Tormach® 2023 Page 196 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 197: Modal Groups

    Program stop and program end G85, G86, M02, M30, G88, G89} M60} Group {M03, M04, Spindle control M05} ©Tormach® 2023 Page 197 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 198: Comments

    G61/G61.1 Set exact path control mode Set blended path control mode High-speed peck drill Multi-pass threading cycle ©Tormach® 2023 Page 198 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 199: Programming G-Code

    (like out of a hole), the X-axis should be moved 10.2.13 Cutter Compensation (G40, G41, G42) last. 10.2.14 Dynamic Cutter Compensation (G41.1 and G42.1) ©Tormach® 2023 Page 199 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 200: Linear Motion At Feed Rate (G01)

    (and the middle of the arc). The magnification effect is large enough that rounding error in a number can produce out-of- tolerance cuts. ©Tormach® 2023 Page 200 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 201: Center Format Arc

    J and K are the offsets from the current location or coordinates – depending on depending on arc distance mode ©Tormach® 2023 Page 201 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 202: Dwell (G04)

    N55 G00 Z0.1 The P number is not a valid tool number from the tool N60 X2 Y1.5 ©Tormach® 2023 Page 202 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 203: Set Coordinate System (G10 L2)

    An axis other than X, Y, Z, or A is programmed Cutter Compensation is on The P number is unspecified ©Tormach® 2023 Page 203 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 204: Plane Selection (G17, G18, G19)

    Cutter Compensation is turned on ETS Position. The read-only DROs in the ETS G37 Position Setup group display the new position. ©Tormach® 2023 Page 204 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 205: Move And Measure Tool Length (G37)

    If rotational axis words are used, the numbers must be the same as the current ©Tormach® 2023 Page 205 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 206: Use The Straight Probe Command

    It's okay to turn compensation off when it is already off. Example code: It's an error if: o<probe_pocket> sub ©Tormach® 2023 Page 206 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 207: Dynamic Cutter Compensation (G41.1 And G42.1)

    H~ is the tool number associated with the length offset 0010. A serial number of 9056, where D = 3, to be applied. engraves as 9056. ©Tormach® 2023 Page 207 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 208: Cancel Tool Length Compensation (G49)

    To select work offset 8, program: G59.2 or G54.1 P8 To go into incremental distance mode, program: G91. ©Tormach® 2023 Page 208 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 209: Arc Distance Mode (G90.1 And G91.1)

    -3 is saved in parameter 5211. are being used. G95 is not suitable for threading, for threading use G33 or G76. ©Tormach® 2023 Page 209 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 210: Spindle Control Mode (G96 And G97)

    10.3.6 Peck Drilling Cycle (G83) but it's better to omit them. If rotational axis words are used, 10.3.7 Tapping Cycle (G84) ©Tormach® 2023 Page 210 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 211: High Speed Peck Drill (G73)

    When the XY plane is active, the Z number is sticky and it's an error if: ©Tormach® 2023 Page 211 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 212: Cancel Canned Cycles (G80)

    N30 G81 Z-0.25 R0.125 F5 (Drill Cycle Invoked) N35 X2 4. G00 motion parallel to the Z-axis to (4,5,3) N40 X3 N45 Y2 ©Tormach® 2023 Page 212 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 213: Simple Drilling Cycle (G82)

    The G85 cycle is intended for boring or reaming, but could be and exits the hole. used for drilling or milling. ©Tormach® 2023 Page 213 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 214: Boring Cycle (G86)

    M07, Coolant on Step 6: Restart the spindle in the direction it was going. All coolant off ©Tormach® 2023 Page 214 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 215: Program Stop And Program End (M00, M01, M02, And M30)

    Feed rate mode is set to units per minute mode (like G94) ©Tormach® 2023 Page 215 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 216: Capture Images With A Usb Camera

    M06 behaves differently depending on whether or not the machine is equipped with an Automatic Tool Changer (ATC): The P1 is optional. ©Tormach® 2023 Page 216 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 217: Set Current Tool Number (M61)

    M64 P3 M302 The following is not legal: To take a picture with an attached camera, program: M303 ©Tormach® 2023 Page 217 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 218: Programming Input Codes

    Named local - #<localvalue> created by PathPilot conversational programming, or the Named global - #<_globalvalue> majority of third-party CAM-programming systems. ©Tormach® 2023 Page 218 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 219: Parameter Scope

    5261-5270: Coordinate System 3, G56 (X Y Z A B C U V W only. ©Tormach® 2023 Page 219 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 220: Subroutine Parameters Reference

    They are not made persistent by storage in a file. ©Tormach® 2023 Page 220 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 221: Functions Reference

    G53 G00 X0 Y0 Z0 (rapid move to machine home) o100 endsub Subroutines are subprograms that are called from inside another program. ©Tormach® 2023 Page 221 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 222: Conditional Subroutines Reference

    If no elseif keywords are ©Tormach® 2023 Page 222 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 223: Repeating Subroutines Reference

    (some code here) #1 = [#1 + 1] (increment the test counter) o100 while [#1 LT 3] ©Tormach® 2023 Page 223 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 225: Machine Maintenance

    MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 11.1 Maintenance Safety 11.2 Maintenance Schedules 11.3 Regular Maintenance...

  • Page 226: Maintenance Safety

    Examine the enclosure and other guards for damage. 11.1.2 Swarf Maintenance Procedures Examine the drawbar for wear. Wear work gloves. Examine the Tormach Tooling System (TTS) collet for 11.1.3 Coolant Maintenance Procedures wear. Wear rubber gloves. Remove vises, fixture plates, rotary tables, and other accessories, and then examine them for rust.

  • Page 227: Annually

    If you're using a filter to prevent small particles from 11.3.6 Examine the Spindle Belt entering the coolant tank, replace it when it's saturated 11.3.7 Examine the Tormach Tooling System (TTS) Collet229 with chips, swarf, or tramp oil. 11.3.8 Prevent Rust Examine the coolant for contamination, and determine if 11.3.1 Clean the Way Covers...

  • Page 228: Examine The Drawbar

    Tighten the drawbar until it is as tight as possible while in the retracted position for two seconds. Then, release the still releasing a Tormach Tooling System (TTS) tool oiler's plunger. holder using 90 psi (620 kPa) compressed air.

  • Page 229: About The Automatic Oiler

    To extend the service life of the Tormach Tooling System (TTS) machine table. collet, you must regularly do the following:...

  • Page 231: Troubleshooting

    TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 12.1 Troubleshooting Safety 12.2 Getting Help...

  • Page 232: Troubleshooting Safety

    2. From the PathPilot controller, on the Status tab, select Log Data. PathPilot creates a file called logdata_[TODAY'S-DATE].zip, and saves it on your USB drive. 3. Remove the USB drive from the controller. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit- a-support-ticket for guidance on how to proceed.

  • Page 233: Frequently Found Problems

    To learn more about the limit switches, see "Axes Drive Subsystem" (page 237). ©Tormach® 2023 Page 233 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 234: Electrical Service

    If the monitor and the controller both don't have power, examine the controller. power cords for damage or exposed wires, and then reset the CB3 circuit breaker. ©Tormach® 2023 Page 234 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 235: The Coolant Pump Won't Run

    It's possible that the power cord could Examine the connection at the outlet. become loose from movement. ©Tormach® 2023 Page 235 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 236: Control Power Subsystem

    Measure for 24 Vdc nominal between wires 401 and 400. supply, power off the machine (see "Power Off the Machine" (page 54)). ©Tormach® 2023 Page 236 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 237: Axes Drive Subsystem

    12.8.2 One Axis Won't Move (or Only Moves in One Direction), and Other Axes Move 12.8.3 Axis Movement is Noisy 12.8.4 Can't Reference All Axes 12.8.5 Lost Motion on Axis Travel ©Tormach® 2023 Page 237 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 238: All Axes Won't Move When Commanded

    2. Examine the connection of the J6 ribbon cable and the power wires from the DC-BUS board to the affected driver. 3. Power on the machine (see "Power On the Machine" (page 52)) and test for operation. ©Tormach® 2023 Page 238 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 239 Remove the cover plate over the coupling and make witness marks to determine if the motor's turning but the screw isn't. ©Tormach® 2023 Page 239 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 240 Cause: Oil isn't getting to the ways and ball screw. Probability How-To Steps 1. Examine the oil level in the oiler. 2. Investigate the oiling system for lack of oil and/or plugged lines (See Tormach service bulletin SB0031). Cause: There's oil residue from long-term storage. Probability How-To Steps Repeatedly pump oil and slowly jog the axis.

  • Page 241: Motor Resistance Reference

    Some procedures in this section require servicing the machine from inside the electrical cabinet. Before you begin, you must identify a qualified electrical machinery technician to perform the procedures. ©Tormach® 2023 Page 241 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 242 If there's a DC voltage of a nominal 40 Vdc (35-45), this indicates the capacitor is defective. ©Tormach® 2023 Page 242 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 243: Can't Reference All Axes

    3. Inspect the limit switch's cable for wear or damage. end. ©Tormach® 2023 Page 243 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 244: Limit Switch Function Reference

    Jumper wires 411 to 414 connection. even though the limit switch is on the machine control not actuated. board. ©Tormach® 2023 Page 244 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 245: Lost Motion On Axis Travel

    Examine the cutter to verify that it's not slipping in the holder, or that the tool holder isn't pulling out of the spindle collet. ©Tormach® 2023 Page 245 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 246 For information, see "Getting Help" Restart the controller and send the log file (from the logfiles directory) to (page 232). Tormach Technical Support. Create a support ticket with Tormach Technical Support at tormach.com/how-to-submit-a-support-ticket for guidance on how to proceed. ©Tormach® 2023 Page 246 Tormach 1100M®...

  • Page 247: Spindle Drive Subsystem

    12.9.3 Can't Load or Unload a Tool, or the Spindle's Drawbar Drags Against the Power Drawbar Cylinder's Piston Bolt ©Tormach® 2023 Page 247 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 248: The Spindle Won't Turn

    Examine the VFD display: it has power if its digital lights are on. display remains active until the internal capacitors dissipate their energy. That usually takes about five seconds. ©Tormach® 2023 Page 248 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 249 "Spindle VFD Trip Reference" (page 251). for 30 seconds. Pressing the red Reset button on the front of the VFD . ©Tormach® 2023 Page 249 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 250 The display shows the model of the machine or accessory (for example, 1100 for an 1100M, or RT11 for a RapidTurn on an 1100M). 4. Push the Up Arrow once more, and the VFD displays parameter .012, which is the software version number (for example, version 2.01).

  • Page 251: Run And Direction Commands Reference

    Cool work location down if required. HF01 Cooling fan is not cooling. Failed drive. through HF23 ©Tormach® 2023 Page 251 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 252: Machining Operations Are Loud ("Chattery")

    If you find any cracked or fractured springs, replace all eight disc springs in the stack with Power Drawbar Spring Washer (PN 31319). ©Tormach® 2023 Page 252 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 253: Can't Load Or Unload A Tool, Or The Spindle's Drawbar Drags Against The Power Drawbar Cylinder's Piston Bolt

    Reinstall the clamping unit: apply medium-strength (blue) thread-locking compound to the threads, and tighten the clamping unit onto the drawbar shaft with the installation tool. ©Tormach® 2023 Page 253 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 254: Operator Console Troubleshooting

    The calibration utility displays. Use your finger (not a mouse) to touch all four points that display on the screen. ©Tormach® 2023 Page 254 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 255: The Screen Doesn't Display An Image Or Respond To Power Button

    The console screen turns on, but is scrambled or illegible. Cause The BIOS isn't configured for the correct screen output. ©Tormach® 2023 Page 255 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 256: The Knobs Don't Respond

    J4 on the control board to the potentiometer board. ©Tormach® 2023 Page 256 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 257: The Buttons Don't Respond

    (PN 39146). connector J12 on the control board. control board. ©Tormach® 2023 Page 257 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 259: Diagrams And Parts Lists

    DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 13.1 Base Machine Exploded View 13.2 Base Machine Parts List...

  • Page 260: Base Machine Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.1 BASE MACHINE EXPLODED VIEW ©Tormach® 2023 Page 260 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 261: Base Machine Parts List

    Fan Guard Filter, 120 mm (PN 37948) Fan Guard, 120 mm (PN 37947) "Spindle Head Exploded View" (on the next page) ©Tormach® 2023 Page 261 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 262: Spindle Head Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.3 SPINDLE HEAD EXPLODED VIEW ©Tormach® 2023 Page 262 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 263: Spindle Head Parts List

    Wear Strip, Spindle Door (PN 38451) Screw, M5 × 0.8 -14 (PN 37901) Spindle Lock Base (PN 38716) ©Tormach® 2023 Page 263 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 264 Screw, Socket Head Cap, M4 × 0.7 - 16 (PN 37751) R8-TTS Spindle Cartridge Assembly, 1100M (PN 37269) "Spindle Motor Cover Exploded View" (page 269) R8-TTS Spindle Cartridge Assembly, 1100M (PN 37269) includes the following balanced and matched parts: #3, #4, #5, #46, and #47. ©Tormach® 2023 Page 264 Tormach 1100M®...

  • Page 265: Tts Power Drawbar Cylinder Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.5 TTS POWER DRAWBAR CYLINDER EXPLODED VIEW ©Tormach® 2023 Page 265 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 266: Tts Power Drawbar Cylinder Assembly Parts List

    Screw, Flat-Head Cap, M14 × 2 - 40 (PN 38285) Tube, 1/4 in. OD, Plastic (Red) - 125 mm (PN 38408) ©Tormach® 2023 Page 266 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 267: Power Drawbar Push Button Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.7 POWER DRAWBAR PUSH BUTTON EXPLODED VIEW ©Tormach® 2023 Page 267 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 268: Power Drawbar Push Button Parts List

    Screw, Socket Head Cap, M4 × 0.7 - 50 (PN 38220) Power Drawbar Push Button Spacer (PN 38219) Decal, Power Drawbar, Release Tool (PN 37340) ©Tormach® 2023 Page 268 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 269: Spindle Motor Cover Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.9 SPINDLE MOTOR COVER EXPLODED VIEW ©Tormach® 2023 Page 269 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 270: Spindle Motor Cover Parts List

    Screw, Button Head Cap (Flanged), M5 × 0.8 - 12 (PN 38890) 1100M Drag Chain (PN 38464) Screw, Button Head Cap, M4 × 0.7 - 10 mm (PN 38904) ©Tormach® 2023 Page 270 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 271: X-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.11 X-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2023 Page 271 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 272: X-Axis Assembly Parts List

    Screw, Socket Head Cap, M5 × 0.8 - 10 (PN 31641) Screw, Button Head Cap, M5 × 0.8 - 12, Stainless Steel (PN 37716) ©Tormach® 2023 Page 272 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 273 Screw, Socket Head Cap, M6 × 1 - 16 (PN 33117) Screw, Socket Head Cap, M5 × 0.8 - 25 (PN 30530) X-Axis Ball Screw Assembly (PN 30483) ©Tormach® 2023 Page 273 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 274: Y-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.13 Y-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2023 Page 274 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 275: Y-Axis Assembly Parts List

    Washer, Split Lock, M8 (PN 32339) Washer, Flat, M8 (PN 30531) Screw, Socket Head Cap, M5 × 0.8 - 16 (PN 30546) ©Tormach® 2023 Page 275 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 276 Screw, Socket Head Cap, M12 × 1.75 - 50 (PN 32476) Washer, Flat, M12 (PN 32473) Y-Axis Ball Screw Assembly, 1100 (PN 38800) ©Tormach® 2023 Page 276 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 277: Y-Axis Saddle Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.15 Y-AXIS SADDLE EXPLODED VIEW ©Tormach® 2023 Page 277 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 278: Y-Axis Saddle Parts List

    Screw, Socket Head Cap, M5 × 0.8 - 25 (PN 30530) Screw, Pan Head Machine, M5 × 0.8 - 10 (PN 30417) Y-Axis Gib (PN 30413) ©Tormach® 2023 Page 278 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 279: X-Y Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.17 X-Y AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2023 Page 279 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 280: X-Y Axis Assembly Parts List

    Description Quantity "Y-Axis Assembly Exploded View" (page 274) "Y-Axis Saddle Exploded View" (page 277) "X-Axis Assembly Exploded View" (page 271) ©Tormach® 2023 Page 280 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 281: Z-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.19 Z-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2023 Page 281 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 282: Z-Axis Assembly Parts List

    Screw, Socket Head Cap, M12 × 1.75 - 60 (PN 30380) Taper Pin, 10 mm - 55 mm (PN 30381) ©Tormach® 2023 Page 282 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 283 Flex Conduit Fitting, 13 mm ID × 16 mm OD (PN 30628) Z-Axis Ball Screw Assembly, 1100 (PN 30382) ©Tormach® 2023 Page 283 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 284: Enclosure Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.21 ENCLOSURE EXPLODED VIEW ©Tormach® 2023 Page 284 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 285: Enclosure Parts List

    13.22 ENCLOSURE PARTS LIST Description Quantity Enclosure Panel, 1100, Lower Front (PN 37630) Enclosure Panel, 1100M, Left Front (PN 37635) Enclosure Panel, 1100M, Right Front (PN 37634) Enclosure Panel, 1100, Upper Front (PN 37633) Enclosure Panel, 1100M, Left Side (PN 37632)
  • Page 286 Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) Screw, Socket Head Cap, M8 × 1.25 - 22 (PN 37190) Washer, Flat, M8 (PN 30531) Decal, Enclosure, 1100M, Front Left Panel (PN 38746) ©Tormach® 2023 Page 286 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice.

  • Page 287: Lubrication/Oil System Diagram

    13: DIAGRAMS AND PARTS LISTS 13.23 LUBRICATION/OIL SYSTEM DIAGRAM ©Tormach® 2023 Page 287 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 289: Pneumatic Schematics

    PNEUMATIC SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the pneumatic schematics for this machine's pneumatic systems. CONTENTS 14.1 Power Drawbar Pneumatics 14.2 Automatic Tool Changer (ATC) Pneumatics...

  • Page 290: Power Drawbar Pneumatics

    14: PNEUMATIC SCHEMATICS 14.1 POWER DRAWBAR PNEUMATICS Power Drawbar Cylinder 31313 Power Drawbar Pushbutton 37295 Filter-Regulator-Lubricator 38829 Shop Air ©Tormach® 2023 Page 290 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 291: Automatic Tool Changer (Atc) Pneumatics

    14: PNEUMATIC SCHEMATICS 14.2 AUTOMATIC TOOL CHANGER (ATC) PNEUMATICS ©Tormach® 2023 Page 291 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 293: Electrical Schematics

    ELECTRICAL SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the electrical schematics for this machine’s electronics. CONTENTS 15.1 230 Vac Power (Sheet 1) 15.2 24 Vdc Controls (Sheet 2) 15.3 Axis Drive Bus (Sheet 3) 15.4 Spindle Drive (Sheet 4) 15.5 Machine Control Board (Sheet 5) 15.6 Limit/Door Switches (Sheet 6) 15.7 Accessory and Auxiliary Power (Sheet 7) 15.8 Grounds (Sheet 8)

  • Page 294: Vac Power (Sheet 1)

    15: ELECTRICAL SCHEMATICS 15.1 230 VAC POWER (SHEET 1) ©Tormach® 2023 Page 294 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 295: Vdc Controls (Sheet 2)

    15: ELECTRICAL SCHEMATICS 15.2 24 VDC CONTROLS (SHEET 2) ©Tormach® 2023 Page 295 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 296: Axis Drive Bus (Sheet 3)

    15: ELECTRICAL SCHEMATICS 15.3 AXIS DRIVE BUS (SHEET 3) ©Tormach® 2023 Page 296 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 297: Spindle Drive (Sheet 4)

    15: ELECTRICAL SCHEMATICS 15.4 SPINDLE DRIVE (SHEET 4) ©Tormach® 2023 Page 297 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 298: Machine Control Board (Sheet 5)

    15: ELECTRICAL SCHEMATICS 15.5 MACHINE CONTROL BOARD (SHEET 5) ©Tormach® 2023 Page 298 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 299: Limit/Door Switches (Sheet 6)

    15: ELECTRICAL SCHEMATICS 15.6 LIMIT/DOOR SWITCHES (SHEET 6) ©Tormach® 2023 Page 299 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 300: Accessory And Auxiliary Power (Sheet 7)

    15: ELECTRICAL SCHEMATICS 15.7 ACCESSORY AND AUXILIARY POWER (SHEET 7) ©Tormach® 2023 Page 300 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 301: Grounds (Sheet 8)

    15: ELECTRICAL SCHEMATICS 15.8 GROUNDS (SHEET 8) ©Tormach® 2023 Page 301 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 302: Electrical Panel Layout And Fuse Table (Sheet 9)

    15: ELECTRICAL SCHEMATICS 15.9 ELECTRICAL PANEL LAYOUT AND FUSE TABLE (SHEET 9) ©Tormach® 2023 Page 302 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 303: Operator Box Layout (Sheet 10)

    15: ELECTRICAL SCHEMATICS 15.10 OPERATOR BOX LAYOUT (SHEET 10) ©Tormach® 2023 Page 303 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 304: Wiring Table (Sheet 11)

    15: ELECTRICAL SCHEMATICS 15.11 WIRING TABLE (SHEET 11) ©Tormach® 2023 Page 304 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 305: Operator Console Schematic

    15: ELECTRICAL SCHEMATICS 15.12 OPERATOR CONSOLE SCHEMATIC Jog Pendant ©Tormach® 2023 Page 305 Tormach 1100M® Operator's Manual (Version 1223A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

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