Tormach 1100MX Operator's Manual
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Tormach 1100MX Operator's Manual

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Original Instructions
OPERATOR'S MANUAL
Version 0720A

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Summary of Contents for Tormach 1100MX

  • Page 1 Original Instructions OPERATOR'S MANUAL Version 0720A...
  • Page 2 Copyright Notice Information is subject to change without notice by Tormach, Inc. For the most recent version of this document, see tormach.com/support. You're welcome to make copies of this document for evaluating, learning about, and/or using the machine. You may not charge for any copies you make beyond the cost of printing.
  • Page 3 Any accessories that you have for your machine. implied. All information provided is on an as is basis. The authors, publisher, and Tormach, Inc. ("we", "us", and so on) A clear and concise description of the issue. shall not have any liability for, or responsibility to, any person...
  • Page 4 ©Tormach® 2020 Page 4 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS SAFETY 1.1 Intended Use 1.2 Machine Standards 1.2.1 American National Safety Institute (ANSI) 1.2.2 Occupational Safety and Health Administration (OSHA) 1.3 Safety Overview 1.3.1 Safety Messages Personal Injury Property Damage 1.3.2 Safety Decals On the Electrical Cabinet Door Next to the Main Disconnect On the Spindle Nose 1.3.3 Information Decals...
  • Page 6 Specify the Actuation Time 4.8.2 Install the FRL Filter-Regulator-Lubricator Install the FRL Set Up the FRL Make Air Connections ©Tormach® 2020 Page 6 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 7 Install the Left Side Window Retainers Install the Left Front Panel Install the Right Rear Side Panel ©Tormach® 2020 Page 7 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 8 4.9 Set Up the PathPilot Controller 4.9.1 Specify the Date and Time 4.9.2 Specify the Keyboard Language ©Tormach® 2020 Page 8 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 9 About System Files Preview G-Code Files Access Recent G-Code Files Close the Current Program 7.1.2 Edit G-Code ©Tormach® 2020 Page 9 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 10 Thread Milling in PathPilot Thread Milling Reference Create Text to Engrave on a Part About Engraving Import a DXF File ©Tormach® 2020 Page 10 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 11 Use an Electronic Tool Setter (ETS) to Measure Tools Use a Zero Setting Gauge to Measure Tools Set a Known Reference Height ©Tormach® 2020 Page 11 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 12 7.5.6 Use the Spindle Override Function About Spindle Override 7.5.7 Change the Feed Rate About Feed Rates ©Tormach® 2020 Page 12 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 13 8.3 Jog the Machine 8.3.1 About Jogging About Continuous Velocity Jogging About Step Jogging 8.3.2 Jog Controls Reference ©Tormach® 2020 Page 13 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 14 9.6.4 About True Positive Tool Length 9.6.5 About X/Y Part Zeroes 9.7 Set Tool Offsets 9.7.1 Touch Off the Tool Offsets ©Tormach® 2020 Page 14 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 15 Set Coordinate System (G10 L20) 10.2.7 Plane Selection (G17, G18, G19) 10.2.8 Length Units (G20 and G21) ©Tormach® 2020 Page 15 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 16 10.4.5 Coolant Control (M07, M08, and M09) 10.4.6 Override Control (M48 and M49) 10.4.7 Feed Override Control (M50) ©Tormach® 2020 Page 16 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 17 11.1.1 All Maintenance Procedures 11.1.2 Swarf Maintenance Procedures 11.1.3 Coolant Maintenance Procedures 11.2 Maintenance Schedules 11.2.1 Daily ©Tormach® 2020 Page 17 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 18 12.8.5 Lost Motion on Axis Travel 12.9 Spindle Drive Subsystem 12.9.1 The Spindle Won't Turn Run and Direction Commands Reference ©Tormach® 2020 Page 18 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 19 15.3 Axis Drive Bus (Sheet 3) 15.4 Spindle Drive (Sheet 4) 15.5 Machine Control Board (Sheet 5) 15.6 Limit/Door Switches (Sheet 6) ©Tormach® 2020 Page 19 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 20 15.9 Electrical Panel Layout and Fuse Table (Sheet 9) 15.10 Operator Box Layout (Sheet 10) 15.11 Wiring Table (Sheet 11) ©Tormach® 2020 Page 20 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 21: Safety

    SAFETY IN THIS SECTION, YOU'LL LEARN: About the standards and safety precautions associated with this machine. Before operating the machine in any way, you must read and understand this section. Safe operation of the machine depends on its proper use and the precautions you take. Only trained personnel —...

  • Page 22: Intended Use

    ANSI B11.TR3-2000 Risk Assessment and Risk Reduction — A Guideline to Estimate, Evaluate, and Reduce Risks Associated with Machine Tools ©Tormach® 2020 Page 22 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 23: Property Damage

    Do not remove any safety decals. If any safety decals become worn or damaged, contact Tormach Technical Support for guidance on receiving replacement decals. The following types of safety symbols are on the decals:...

  • Page 24: On The Spindle Nose

    Keep the work area temperature- and humidity-controlled. machine's extent of motion. ©Tormach® 2020 Page 24 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 25: Operational Safety

    Changing belt or pulley positions. Magnesium and its alloys Changing tools or parts. Clearing away chips, oil, or coolant. ©Tormach® 2020 Page 25 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 26: Tooling

    Main Disconnect in the OFF position before Other sources of noise (like the number of machines, or servicing the machine. other adjacent processes) ©Tormach® 2020 Page 26 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 27 You must evaluate of the hazard and risk based on your locality, and mitigate as necessary. ©Tormach® 2020 Page 27 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 29: About Your Machine

    ABOUT YOUR MACHINE IN THIS SECTION, YOU'LL LEARN: About this machine's specifications. CONTENTS 2.1 Performance Expectations Reference 2.2 Specifications Reference...

  • Page 30: Performance Expectations Reference

    Note: The positional accuracy includes additional contributing factors (like compressibility of bearings, ball screw windup, and friction). ©Tormach® 2020 Page 30 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 31: Specifications Reference

    69" × 56" (1.8 m × 1.4 m) Overall System Height 92" (2.4 m) Typical System Weight 1600 lb (726 kg) ©Tormach® 2020 Page 31 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 33: Site Requirements

    SITE REQUIREMENTS IN THIS SECTION, YOU'LL LEARN: About the site requirements of this machine (including electrical and power requirements). Before operating the machine in any way, you must read and understand this section. CONTENTS 3.1 General Site and Space Requirements 3.2 Electrical and Power Requirements...

  • Page 34: General Site And Space Requirements

    Machine Size 69" × 56" (1.8 m × 1.4 m) Machine Height 92" (2.4 m) ©Tormach® 2020 Page 34 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 35: Electrical And Power Requirements

    No Ground Fault Circuit Interrupter Power for the machine must not be protected by a ground fault circuit ©Tormach® 2020 Page 35 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 37: Installation

    INSTALLATION IN THIS SECTION, YOU'LL LEARN: About the installation process required for this machine. The installation of the base machine takes about four hours, not including items such as a Full Enclosure Kit or an Automatic Tool Changer (ATC). Note: For ease of installation, don't install the chip pans, backsplash/splash guard, enclosure, or other accessories until after you've lifted the machine onto the Machine Stand.

  • Page 38: Visual Installation Guide

    4: INSTALLATION 4.1 VISUAL INSTALLATION GUIDE ©Tormach® 2020 Page 38 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 39: Before You Begin

    If a pallet is too wide to fit through a doorway, see If there is any damage or shortages, you must contact Moving Dimensions (D40147). Tormach within 30 days of receipt. Email support@tormach.com to contact Tormach Technical 4.5 ASSEMBLE THE MACHINE STAND Support for guidance on how to proceed.
  • Page 40 Verify the received goods against the packing list. assemble the feet for the Machine Stand). If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Email Note: There are four large spacers in the support@tormach.com to contact Tormach Technical accessory box that are used to assemble the Support for guidance on how to proceed.

  • Page 41: Unpack The Machine Crate

    Verify the received goods against the packing list. If there is any damage or shortages, you must contact CAUTION! Team Lift Required: You must have Tormach within 30 days of receipt. Email the aid of more than one person to lift and support@tormach.com to contact Tormach Technical move the object.

  • Page 42: Install Core Components

    1. Remove the screws securing the Y-axis motor mount cover with a 3 mm hex wrench. Then, set all items aside. ©Tormach® 2020 Page 42 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 43: Lift And Move The Machine

    2. Remove shipping grease on the machine with a mild holes specific to your machine: degreaser (like WD40® or similar). ©Tormach® 2020 Page 43 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 44: Connect The Machine For Lifting

    1. Without yet lifting the machine, raise the engine hoist to remove any slack in the lifting chain. ©Tormach® 2020 Page 44 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 45: Install The Drip Guard

    4.7.4 Install the X-Axis Motor Cover 1. Find the X-axis motor cover and its four screws (provided). ©Tormach® 2020 Page 45 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 46: Install The Controller

    17 mm hex wrench. Figure 4-17: Controller Arm mounting clevis. Figure 4-20: Cross bolt on the square tube arm. ©Tormach® 2020 Page 46 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 47: Install The Monitor

    2. Route all of the cables' loose ends down the Controller Arm. Figure 4-22: Four wire tie mounts attached to the monitor post. ©Tormach® 2020 Page 47 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 48: Install The Pathpilot Controller

    4. Attach the PathPilot controller to the VESA mounting plate by sliding the standoffs through its key slots. ©Tormach® 2020 Page 48 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 49: Install The Oiler

    If you have a manual oiler, go to "Make Manual Oiler Connections" (on the next page). Figure 4-28: Controller connections. ©Tormach® 2020 Page 49 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 50: Make Automatic Oiler Connections

    Go to "Verify the Installation" (below). ©Tormach® 2020 Page 50 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 51 6. Push the Power button on the monitor. The monitor is now powered on. 7. On the Tormach Machine Configuration screen, verify that the version displayed in the lower right-hand corner is at least v2.3.0. If the version is older (or if no version is displayed), select Update.

  • Page 52: Power Off The Machine

    Figure 4-38: Example of the Main Disconnect switch in the Off position. Mains power is disconnected from the machine. ©Tormach® 2020 Page 52 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 53: Install Accessory Components

    Specify the Interval Time The oiler distributes oil at the following times: ©Tormach® 2020 Page 53 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 54: Specify The Actuation Time

    The actuation time is the amount of time, in seconds, that the oiler distributes oil during an oil application. ©Tormach® 2020 Page 54 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 55: Set Up The Frl

    "Assemble the adjustment knob one-quarter turn back. Machine Stand" (page 39). ©Tormach® 2020 Page 55 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 56: Install The Automatic Tool Changer (Atc)

    Install the Air Cylinder Mount the Automatic Tool Changer (ATC) Bracket Install the Main Assembly ©Tormach® 2020 Page 56 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 57: Required Tools

    Power Drawbar button to the spindle head. Then, cut the cable ties that secure the air lines together. ©Tormach® 2020 Page 57 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 58: Install The Air Cylinder

    2. Remove the flange nuts and the washers from the moved forward. standoffs, and then set them aside. ©Tormach® 2020 Page 58 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 59: Install The Main Assembly

    6. Put a machinist's square on the machine table. Examine the Alignment of the Carousel Door Opening ©Tormach® 2020 Page 59 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 60: Examine Perpendicularity In The Y Direction

    2. Loosen the two socket head cap screws on the linear examine the clearance of the carousel door opening. rails. ©Tormach® 2020 Page 60 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 61: Make Air Connections

    (closer to the machine column). If the Carousel Door Opening is Contacting the ©Tormach® 2020 Page 61 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 62: Make Electrical Connections

    RPM DRO field, type 1000. Then select the Enter key. and the spindle. ©Tormach® 2020 Page 62 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 63: Adjust The Tool Alignment And Set The Tool Tray Height And Encoder Position

    3. Manually rotate the spindle two revolutions by hand. The encoder has now been oriented. 4. Disconnect the air from the machine. ©Tormach® 2020 Page 63 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 64: Install The 4Th Axis

    Install the A-Axis Motor Driver ©Tormach® 2020 Page 64 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 65: Required Tools

    Verify the received goods against the packing list. If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Email support@tormach.com to contact Tormach Technical OIL POINT Support for guidance on how to proceed.

  • Page 66: Adjust The Backlash

    8-in. diameter circle with a dial indicator, 60 arc-seconds is 0.0012 in. of lost motion. ©Tormach® 2020 Page 66 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 67: Mount The Rotary Table

    Push in the Emergency Stop button on the operator box, which removes power to motion control. ©Tormach® 2020 Page 67 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 68: Install The Chip Pans

    Figure 4-79: Left-hand chip pan aligned with the Machine Stand. Figure 4-77: Example of the locations to put butyl tape. ©Tormach® 2020 Page 68 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 69: Install The Backsplash And Splash Guard

    Before You Begin Figure 4-81: Backsplash aligned with the left-hand Required Tools chip pan. Install the Enclosure Panels ©Tormach® 2020 Page 69 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 70: Before You Begin

    Verify the received goods against the packing list. M6 × 1.0 - 12 screws. If there is any damage or shortages, you must contact Tormach within 30 days of receipt. Email support@tormach.com to contact Tormach Technical Support for guidance on how to proceed.

  • Page 71: Install The Left Side Panel

    2. Loosely install two vertical window retainers (light gray) on both sides of the left side panel's window opening ©Tormach® 2020 Page 71 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 72: Install The Right Rear Side Panel

    Wait until Figure 4-91: Right front panel attached to the right later in the procedure. chip pan. ©Tormach® 2020 Page 72 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 73: Install The Left Top Panel

    Figure 4-97: Location to attach three cable tie anchors. Figure 4-94: Location to attach two cable tie anchors. ©Tormach® 2020 Page 73 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 74: Install The Front Upper Panel

    Use the two longer linear rails on the left side of the enclosure. ©Tormach® 2020 Page 74 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 75: Install The Linear Assemblies

    The linear rail mount's clamping screws must face up. Figure 4-105: Four linear assemblies attached to the enclosure. ©Tormach® 2020 Page 75 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 76: Assemble The Front Doors

    M5 × 0.8 - 10 screws. ©Tormach® 2020 Page 76 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 77: Install The Door Latch

    2. Position one floodlight over the opening on the right top panel. Take care not to drop the light through the opening into the enclosure. ©Tormach® 2020 Page 77 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 78: Install The Side Windows

    1. Rubber trim is required to prevent leaks around the window openings: push a strip of rubber trim to the edge ©Tormach® 2020 Page 78 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 79: Install The Access Panel

    3. Find the threaded hole toward the top center of the left ©Tormach® 2020 Page 79 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 80: Install The Stainless Steel Wear Guard

    About the Maintenance Labels The machine has one maintenance label on each window. Figure 4-123: Window maintenance label. ©Tormach® 2020 Page 80 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 81 7. Turn the door lock override switch to the unlocked 4. Loosely attach the lock key bracket assembly to the left position with a flat-blade screwdriver. ©Tormach® 2020 Page 81 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 82: Update Pathpilot

    Press the Reset button on the operator box. d. Bring the machine out of reset and reference it. ©Tormach® 2020 Page 82 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 83: Install An Update File From A Usb Drive

    Figure 4-135: Software Update dialog box. 3. Open the enclosure doors. 7. From the Browse dialog box, select USB. ©Tormach® 2020 Page 83 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 84: Install The Pathpilot Operator Console

    If they don't, trace the Level correct hole pattern on to the drill template. Metric hex wrench set Phillips screwdriver ©Tormach® 2020 Page 84 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 85 13. Put three M6 screws, three washers, and three nuts into the remaining three holes using an M3 hex wrench. ©Tormach® 2020 Page 85 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 86: Mount The Console

    3. Adhere one piece of plastic to the inside of each split collar. ©Tormach® 2020 Page 86 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 87: Lift And Secure The Controller Assembly

    8. Attach one side of one split collar to the mount arm arm. bracket with two M6 screws, two washers, and two nuts ©Tormach® 2020 Page 87 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 88: Make Electrical Connections

    2. Hang the jog pendant on its bracket (on the front of the controller) as shown in the following image. ©Tormach® 2020 Page 88 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 89 Figure 4-159: Access panel on the machine stand. from the controller to the ATC, and connect it in place of the original USB cable. ©Tormach® 2020 Page 89 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 90: Reassemble The Machine

    19. If you have an EU model of the PathPilot Operator 2. Complete the fields in the Time and Date Settings dialog Console Assembly for 1100M/1100M+/1100MX, find the box, and then select Close. provided set of keys, and put it into the top of the 4.9.2 Specify the Keyboard Language...

  • Page 91: System Basics

    SYSTEM BASICS IN THIS SECTION, YOU'LL LEARN: About the main components of the machine and how it moves. Before operating the machine in any way, you must read and understand this section. CONTENTS 5.1 System Reference 5.2 Basic Controls Reference...

  • Page 92: System Reference

    5.1.3 Axes The machine has three linear axes of motion, and one optional rotary axis, used for machining: ©Tormach® 2020 Page 92 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 93: Pathpilot Interface

    Keyboard Monitor or (Optional)Touch Screen Kit Mouse Operator Console Console (with integrated touch screen) Keyboard Mouse Pendant ©Tormach® 2020 Page 93 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 95: Pathpilot Interface Overview

    PATHPILOT INTERFACE OVERVIEW IN THIS SECTION, YOU'LL LEARN: How PathPilot is organized, and where you can access each tool or feature. CONTENTS 6.1 About PathPilot 6.2 Notebook Section Reference 6.3 Persistent Controls Section Reference 6.4 Keyboard Shortcuts Reference 6.5 Manage PathPilot Versions...

  • Page 96: About Pathpilot

    Load .nc files into PathPilot to run a program. 6.2.7 Status Tab Reference For information, see "Load G-Code" (page 151). ©Tormach® 2020 Page 96 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 97: Settings Tab Reference

    Configure and control a probe to help perform certain Figure 6-6: Offsets tab. From the Offsets tab, you can do the following activities: functions. ©Tormach® 2020 Page 97 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 98: Status Tab Reference

    For information, see "Reference the Machine" 6.3.1 Program Control Area Reference 6.3.2 Position Status Area Reference (page 148). 6.3.3 Manual Control Area Reference ©Tormach® 2020 Page 98 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 99: Manual Control Area Reference

    Use the coolant function Alt+R Start a program Stop a program Figure 6-15: Software Update dialog box. ©Tormach® 2020 Page 99 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 100: Install An Update File From A Usb Drive

    Figure 6-21: Software Update dialog box. Figure 6-18: Software Update dialog box. 7. From the Browse dialog box, select USB. ©Tormach® 2020 Page 100 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 101 The update file is installed on the PathPilot controller. 6. Follow the on-screen instructions to restart the PathPilot controller. ©Tormach® 2020 Page 101 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 103: Pathpilot Tools And Features

    PATHPILOT TOOLS AND FEATURES IN THIS SECTION, YOU'LL LEARN: How to use PathPilot, depending on the activity that you want to do. CONTENTS 7.1 Create and Load G-Code Files 7.2 Machine Settings and Accessories 7.3 Set Up G-Code Programs 7.4 Run G-Code Programs 7.5 Control G-Code Programs 7.6 System File Management...

  • Page 104: Create And Load G-Code Files

    Note: Select Back to move backward and either Home or USB to move to the highest level. ©Tormach® 2020 Page 104 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 105: Access Recent G-Code Files

    7.1.2 Edit G-Code In PathPilot, there are two ways to edit G-code: Edit G-Code with a Text Editor ©Tormach® 2020 Page 105 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 106: Change The Step Order

    Use the scroll bars to view the entire file. You 4. (Optional) Edit the job assignment order in the program. ©Tormach® 2020 Page 106 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 107: Search In The Code

    1. From the Main tab, on the G-Code tab, do one of the word Feed and any F G-code command. following: ©Tormach® 2020 Page 107 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 108: Lead-In Moves

    Note: This option assumes that the current position is the lead-in position. Figure 7-14: View Options tab on the Main tab. ©Tormach® 2020 Page 108 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 109: About The Tool Path Display

    Create Hole Locations on a Part (Drill/Tap) ©Tormach® 2020 Page 109 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 110: About Facing

    Z Start DRO field). 6. Makes cuts in a rectangular spiral from the workpiece perimeter to the workpiece center. ©Tormach® 2020 Page 110 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 111: Facing Reference

    PathPilot also adjusts the depth ©Tormach® 2020 Page 111 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 112: Profiling Reference

    Before You Begin Before you begin, you must verify that you enter the program values considering the following: ©Tormach® 2020 Page 112 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 113: About Pockets

    Pocket Diameter More Than Two Times Tool material to remove. Diameter PathPilot does the following in the order ©Tormach® 2020 Page 113 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 114: About Rectangular Pockets

    To make a specific hole pattern of evenly spaced holes around a circumference (also know as a bolt pattern): Figure 7-20: Drill/Tap tab on the Conversational tab. ©Tormach® 2020 Page 114 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 115: About Drilling And Tapping

    Note: To skip a spot drilling sequence, leave the field: Spot Tool # DRO field blank. G81 Drill G82 Drill with dwell G83 Drill with peck ©Tormach® 2020 Page 115 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 116: Create A Tapping Sequence

    (In) DRO field or the Threads/In DRO field, type either Peck DRO field. the required pitch or the threads per inch. ©Tormach® 2020 Page 116 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 117: Create Threads On A Part

    For information on using conversational programming in PathPilot to do thread milling, see "Create Threads on a Part" (above). ©Tormach® 2020 Page 117 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 118: Thread Milling Reference

    3. Work through the program-specific DRO fields: surface on which to engrave. a. In the Text DRO field, type the desired text to engrave. ©Tormach® 2020 Page 118 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 119: About Engraving

    Note: The .dxf file must already be transferred to the PathPilot controller. For information, see "Transfer Files to and From the Controller" (page 104). ©Tormach® 2020 Page 119 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 120: Adjust The Tree View Window

    To change the network name: change method for your machine. 1. From the Network Name field, type a new network name. ©Tormach® 2020 Page 120 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 121: About Automatic Tool Changes

    6. From the PathPilot interface, on the Status tab, make Figure 7-29: Settings tab. sure that the Door Open LED is off. ©Tormach® 2020 Page 121 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 122: Enable Probing And Tool Measuring Options

    If desired, you can enable an internet connection on your PathPilot controller. An internet connection allows you to ©Tormach® 2020 Page 122 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 123: Connect To Dropbox

    3. Once connected, you can use the Dropbox and automatic updates features. Depending on what you want, see the ©Tormach® 2020 Page 123 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 124: Enable Automatic Updates

    3. Select Close. When future updates are available, the Status tab displays a notification. ©Tormach® 2020 Page 124 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 125: Set Up G-Code Programs

    2. Position the probe near the workpiece or vise. X/Y/Z Probe tab. 2. Position the probe near the workpiece or vise. ©Tormach® 2020 Page 125 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 126: Use A Probe To Find The Center Of A Feature

    Rect/Circ tab. 2. Position the probe below the top surface of the boss and on the left-hand side. ©Tormach® 2020 Page 126 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 127: Find The Center Rotation Of An A-Axis

    2. Verify that the drive dogs won't contact the reference surface before the end face of the spindle. ©Tormach® 2020 Page 127 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 128: Measure Tools Using A Known Reference Height

    5. Slowly jog the Z-axis down (-Z) until it is 0.04 in. (1 mm) from the reference surface. ©Tormach® 2020 Page 128 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 129: Use A Zero Setting Gauge To Measure Tools

    Then select the Enter key. 4. If there's already a tool in the spindle, remove it. ©Tormach® 2020 Page 129 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 130: About Tool Offsets

    Extended Name Name To set the current axis location to zero in the active work coordinate system: ©Tormach® 2020 Page 130 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 131: View Work Offsets

    The G-Code Description window shows a list of all available G- Clears alarms code modes. Clears the tool path backplot To view available G-code modes: ©Tormach® 2020 Page 131 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 132: Disable Hard Stop Referencing

    For more information on step mode, see "About Step Jogging" Figure 7-62: Work Offset DRO fields. (page 149). ©Tormach® 2020 Page 132 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 133: Jog In Continuous Velocity Mode

    Before using MDI commands Before setting work or tool offsets After a collision or an axis stall/fault ©Tormach® 2020 Page 133 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 134: Start A Program

    From the Program Control area, select Stop. 7.4.11 View the Distance to Go To view the distance to go: Figure 7-72: Stop button. ©Tormach® 2020 Page 134 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 135: About Distance To Go

    You can use the feed rate override function while you're doing any of the following activities: Figure 7-76: Feed Hold button. ©Tormach® 2020 Page 135 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 136: Use M01 Break Mode

    7.5.4 Use the Maxvel Override Function For information, see "About Cycle Start" (page 134). To use the maxvel override function: ©Tormach® 2020 Page 136 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 137: Use The Spindle Override Function

    To indicate lack of motion or unusual levels, the slider turns page). yellow when it's either at 0% or above 100%. ©Tormach® 2020 Page 137 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 138: About Spindle Controls

    7.5.9 Change the Tool Number In the Spindle group, the Tool DRO field shows the tool currently in the spindle. ©Tormach® 2020 Page 138 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 139: About G30

    You can send G-code commands directly to the machine by using the MDI Line DRO field. For information, see "About the MDI Line DRO Field" (below). ©Tormach® 2020 Page 139 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 140: Copy Recently Entered Commands

    You can limit a G30 move so that only the Z-axis moves. For Figure 7-90: Feeds and speeds suggestions on the Conversational tab. information, see "About G30" (below). ©Tormach® 2020 Page 140 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 141: Refresh Dro Field Values

    Changing your conversational operation requires you to From the Settings tab, select Conversational Feeds and refresh the feeds and speeds values. Speeds. ©Tormach® 2020 Page 141 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 142: Create Tool Descriptions

    Automatically Generate Tool Descriptions If a pattern or word in the description is recognized, If you're using a Tormach tool, you can enter the part number PathPilot uses syntax highlighting to indicate a valid to automatically generate tool descriptions in the Tool Table description.

  • Page 143: Tool Keywords Reference

    Use the File tab to manage system files on the PathPilot diameter. controller. For information, see "About System Files" (on the ©Tormach® 2020 Page 143 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 144: About System Files

    Note: Files must have unique names. If they don't, PathPilot prompts you to overwrite or rename files, or cancel the file transfer. ©Tormach® 2020 Page 144 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 145: About Backup Files

    5. From the Controller Files window, select the folder into which you want to copy the files. ©Tormach® 2020 Page 145 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 146: Import And Export The Tool Table

    5. Navigate to the .csv file on the USB drive. Then, select The .csv file updates the tool table. ©Tormach® 2020 Page 146 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 147: Basic Operations

    BASIC OPERATIONS IN THIS SECTION, YOU'LL LEARN: About the basic operations required for most projects, organized as a suggested project workflow. CONTENTS 8.1 Start the Machine 8.2 Reference the Machine 8.3 Jog the Machine 8.4 Manually Control the Spindle 8.5 Load G-Code 8.6 Set Up Tooling 8.7 Set Tool Length Offsets 8.8 Set Work Offsets...

  • Page 148: Start The Machine

    After you push in the Emergency Stop button Figure 8-4: Step buttons (in G20 mode). Before running a G-code program Before using MDI commands ©Tormach® 2020 Page 148 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 149: About Jogging

    The optional Jog Shuttle has the following functions: lengths. An inner wheel and outer ring that jog the currently selected axis. ©Tormach® 2020 Page 149 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 150: Manually Control The Spindle

    Manually controlling the spindle is useful when you're setting work offsets for tools that require the spindle to ©Tormach® 2020 Page 150 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 151: Spindle Controls Reference

    Before you begin machining, you must put your cutting tools in tool holders and measure the tool length offsets for each tool. ©Tormach® 2020 Page 151 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 152: Install A Drill Chuck In A Jacobs Taper Arbor

    Then select the Enter key. 4. If there's already a tool in the spindle, remove it. ©Tormach® 2020 Page 152 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 153: Measure Tools Using A Known Reference Height

    6. Continue to slowly jog the Z-axis while slowly moving the piece of paper back-and-forth on the reference surface. Figure 8-11: Tool DRO field. ©Tormach® 2020 Page 153 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 154: Use A Zero Setting Gauge To Measure Tools

    7. Put a piece of paper on the reference surface. 8. Slowly jog the Z-axis down (-Z), and slowly move the piece of paper back-and-forth. ©Tormach® 2020 Page 154 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 155: About Tool Offsets

    To set the current axis location to zero in the active work Work Offset Naming coordinate system: Offsets 1-9 (Use either name) Offset Extended Name Name ©Tormach® 2020 Page 155 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 156: Operate The Coolant Pump

    ©Tormach® 2020 Page 156 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 157: First Part Tutorial

    FIRST PART TUTORIAL IN THIS SECTION, YOU'LL LEARN: How to complete your first project, with all specifications provided by us. CONTENTS 9.1 About This Tutorial 9.2 Before You Begin 9.3 Required Items and Tools 9.4 Set Up the Machine 9.5 Mount the Workpiece 9.6 Set the Work Offsets 9.7 Set Tool Offsets 9.8 Complete the Milling Operations...

  • Page 158: About This Tutorial

    Before using MDI commands Marker Before setting work or tool offsets After a collision or an axis stall/fault ©Tormach® 2020 Page 158 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 159: Mount The Workpiece

    Name G54.1 P1 Figure 9-3: Example of using a piece of paper on the G54.1 P2 workpiece. ©Tormach® 2020 Page 159 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 160: About True Positive Tool Length

    A feature, like a hole or a boss, that already exists on the workpiece ©Tormach® 2020 Page 160 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 161: Complete The Milling Operations

    0.100 in. deep and 3-1/4 in. in diameter. 4. From the Conversational tab, select the Drill/Tap tab. ©Tormach® 2020 Page 161 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 162: Run The Program

    8. From the Save dialog box, specify where on the PathPilot on the keyboard after typing each value: controller to save the G-code file. 9. Select Save. ©Tormach® 2020 Page 162 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 163: Run The Program

    6. Select Append to File. PathPilot adds the G-code to the file and opens the Main tab. ©Tormach® 2020 Page 163 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 165: Programming

    PROGRAMMING IN THIS SECTION, YOU'LL LEARN: About the languages that are understood and interpreted by PathPilot. CONTENTS 10.1 Programming Overview 10.2 Programming G-Code 10.3 Programming Canned Cycles 10.4 Programming M-Code 10.5 Programming Input Codes 10.6 Advanced Programming...

  • Page 166: Programming Overview

    For all other legal letters, a line may have only one word line, use a semicolon. beginning with that letter. ©Tormach® 2020 Page 166 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 167: Line Numbers

    General function Tool length offset index X-axis offset for arcs, or X offset in a G87 canned cycle ©Tormach® 2020 Page 167 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 168: Order Of Execution

    1. Comment (including message) 2. Set feed rate mode (G93, G94, G95) 3. Set feed rate (F) ©Tormach® 2020 Page 168 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 169: Modal Groups

    These codes have effect only on the lines on which they occur. Group {G43, G43.1, Tool length offset G49} ©Tormach® 2020 Page 169 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 170: Supported G-Codes Reference

    Clockwise arc at feed rate High-speed peck drill Counterclockwise arc at feed rate Multi-pass threading cycle Dwell ©Tormach® 2020 Page 170 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 171: Programming G-Code

    (like out of a hole), the X-axis should be moved 10.2.13 Cutter Compensation (G40, G41, G42) last. 10.2.14 Dynamic Cutter Compensation (G41.1 and G42.1) ©Tormach® 2020 Page 171 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 172: Linear Motion At Feed Rate (G01)

    (and the middle of the arc). The magnification effect is large enough that rounding error in a number can produce out-of- tolerance cuts. ©Tormach® 2020 Page 172 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 173: Center Format Arc

    J and K are the offsets from the current location or coordinates – depending on depending on arc distance mode ©Tormach® 2020 Page 173 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 174: Dwell (G04)

    N55 G00 Z0.1 The P number is not a valid tool number from the tool N60 X2 Y1.5 ©Tormach® 2020 Page 174 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 175: Set Coordinate System (G10 L2)

    To select the XZ-plane as active, program: G18 The P number is 0 To select the YZ-plane as active, program: G19 ©Tormach® 2020 Page 175 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 176: Length Units (G20 And G21)

    To make a rapid traverse move from the current position to the absolute position of the values in parameters, program: G30 ©Tormach® 2020 Page 176 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 177: Move And Measure Tool Length (G37)

    If rotational axis words are used, the numbers must be the same as the current ©Tormach® 2020 Page 177 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 178: Use The Straight Probe Command

    It's okay to turn compensation off when it is already off. Example code: It's an error if: o<probe_pocket> sub ©Tormach® 2020 Page 178 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 179: Dynamic Cutter Compensation (G41.1 And G42.1)

    H~ is the tool number associated with the length offset 0010. A serial number of 9056, where D = 3, to be applied. engraves as 9056. ©Tormach® 2020 Page 179 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 180: Cancel Tool Length Compensation (G49)

    G90.1 is in effect, I and K both must be specified with G02/G03 for the XZ plane or it is an error. ©Tormach® 2020 Page 180 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 181: Temporary Work Offsets (G92, G92.1, G92.2, And G92.3)

    Inverse time feed rate mode is active and a line with G01, G02, or G03 (explicitly or implicitly) does not have an F word ©Tormach® 2020 Page 181 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 182: Spindle Control Mode (G96 And G97)

    The R number is always sticky — it keeps its value on subsequent blocks if they're not explicitly programmed to be different. ©Tormach® 2020 Page 182 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 183: High Speed Peck Drill (G73)

    The R number is less than the Z number Troubleshooting It's an error if: ©Tormach® 2020 Page 183 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 184: Cancel Canned Cycles (G80)

    N20 G00 X1 Y1 N25 Z0.5 N30 G81 Z-0.25 R0.125 F5 (Drill Cycle Invoked) N35 X2 N40 X3 N45 Y2 ©Tormach® 2020 Page 184 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 185: Simple Drilling Cycle (G82)

    The G85 cycle is intended for boring or reaming, but could be and exits the hole. used for drilling or milling. ©Tormach® 2020 Page 185 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 186: Boring Cycle (G86)

    Step 6: Restart the spindle in the direction it was All coolant off going. Program end and rewind Enable speed and feed override ©Tormach® 2020 Page 186 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 187: Program Stop And Program End (M00, M01, M02, And M30)

    The current motion mode is set to G01 (like G01) To turn all coolant off, program: M09 Coolant is turned off (like M09) ©Tormach® 2020 Page 187 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 188: Override Control (M48 And M49)

    There are four contacts, numbered from 0 to 3. The contact is Q- is the timeout in seconds for waiting specified by the P word. ©Tormach® 2020 Page 188 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 189: Programming Input Codes

    G-code application (hand coding), G-code Named global - #<_globalvalue> created by PathPilot conversational programming, or the majority of third-party CAM-programming systems. ©Tormach® 2020 Page 189 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 190: Parameter Scope

    System parameters are used to determine the current running version and are read- only. ©Tormach® 2020 Page 190 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 191: Subroutine Parameters Reference

    There are three logical operations: non-exclusive or (OR), exclusive or (XOR), and logical and (AND). ©Tormach® 2020 Page 191 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 192: Functions Reference

    All lines of code between the SQRT[arg]: Square root sub and endsub keywords are considered to be part of the subroutine. ©Tormach® 2020 Page 192 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 193: Conditional Subroutines Reference

    The if/elseif/else/endif conditional will execute the block of subroutine label. code following the if keyword when its argument evaluates to ©Tormach® 2020 Page 193 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 194: Repeating Subroutines Reference

    #1 = 3 (assign the value of 3 to parameter #1) (msg, #1 has been assigned the value of 3) o100 continue (skip to start of loop) ©Tormach® 2020 Page 194 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 195: Machine Maintenance

    MACHINE MAINTENANCE IN THIS SECTION, YOU'LL LEARN: About the required maintenance procedures that you must do so that this machine operates as designed. Before operating the machine in any way, you must read and understand this section. CONTENTS 11.1 Maintenance Safety 11.2 Maintenance Schedules 11.3 Regularly Maintaining the Machine...

  • Page 196: Maintenance Safety

    Examine the spindle belt for wear. Examine the way covers for wear. Examine the X-axis flex conduit for wear. ©Tormach® 2020 Page 196 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 197: Annually

    You must only use flood coolant that is recommended for CNC according to the manufacturer's recommendation. machining applications, like: Soluble oils Semi-synthetic coolants Synthetic coolants ©Tormach® 2020 Page 197 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 198: Examine The Drawbar

    The automatic oiler is powered whenever the machine is Window, 1100, Right Door (PN 37650) powered on, and has the following default settings: ©Tormach® 2020 Page 198 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 199: Lubrication System Reference

    Put LPS 3® (or similar rust inhibitor) on the machine before installing any workholding or accessories. ©Tormach® 2020 Page 199 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 201: Troubleshooting

    TROUBLESHOOTING IN THIS SECTION, YOU'LL LEARN: About common causes of failure in this machine, and our recommendations for diagnosing and correcting them. WARNING! Electrocution Hazard - Electrical Cabinet: Do not make or disconnect connections under power. Before operating the machine in any way, you must read and understand this section. CONTENTS 12.1 Troubleshooting Safety 12.2 Getting Help...

  • Page 202: Troubleshooting Safety

    2. From the PathPilot controller, on the Status tab, select Log Data. PathPilot creates a file called logdata_[TODAY'S-DATE].zip, and saves it on your USB drive. 3. Remove the USB drive from the controller. Email support@tormach.com to contact Tormach Technical Support for guidance on how to proceed.

  • Page 203: Required Tools

    Turn the Main Disconnect switch to OFF on the side of the electrical cabinet. 2. Unplug and firmly reseat connectors. ©Tormach® 2020 Page 203 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 204: Electrical Service

    It's possible that the power cord could Reseat the power cord connection at both the outlet and the controller. become loose from movement. ©Tormach® 2020 Page 204 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 205: The Coolant Pump Won't Run

    It's possible that the power cord could Examine the connection at the outlet. become loose from movement. ©Tormach® 2020 Page 205 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 206: Control Power Subsystem

    Twist out the Emergency Stop button and press the Reset button. until after you: 1. Twist out the Emergency Stop button. 2. Press the Reset button. ©Tormach® 2020 Page 206 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 207: Axes Drive Subsystem

    12.8.2 One Axis Won't Move (or Only Moves in One Direction), and Other Axes Move 12.8.3 Axis Movement is Noisy 12.8.4 Can't Reference All Axes ©Tormach® 2020 Page 207 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 208: All Axes Won't Move When Commanded

    DC-BUS board to the affected motor. 3. Power on the machine (see "Power On the Machine" (page 50)) and test for operation. ©Tormach® 2020 Page 208 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 209 Remove the cover plate over the coupling and make witness marks to determine if the motor's turning but the screw isn't. ©Tormach® 2020 Page 209 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 210 Cause: Oil isn't getting to the ways and ball screw. Probability How-To Steps 1. Examine the oil level in the oiler. 2. Investigate the oiling system for lack of oil and/or plugged lines (See Tormach service bulletin SB0031). Cause: There's oil residue from long-term storage. Probability How-To Steps Repeatedly pump oil and slowly jog the axis.

  • Page 211: Dc-Bus Power Distribution Reference

    See "One Axis Won't Move (or Only Moves in One Direction), and Other relating to a defective servo motor. Axes Move" (page 208). This may be temperature-dependent. ©Tormach® 2020 Page 211 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 212: Can't Reference All Axes

    For information, see "Bring the From the PathPilot interface, select Reset. Machine Out of Reset" (page 131) and "About Reset Mode" (page 131). ©Tormach® 2020 Page 212 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 213 3. Inspect the limit switch's cable for wear or damage. end. ©Tormach® 2020 Page 213 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 214: Limit Switch Function Reference

    Jumper wires 411 to 414 connection. even though the limit switch is on the machine control not actuated. board. ©Tormach® 2020 Page 214 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 215: Lost Motion On Axis Travel

    For information, is operator error. see "Programming G-Code" (page 171). ©Tormach® 2020 Page 215 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 216 Restart the controller and send the log file (from the logfiles directory) to (page 202). Tormach Technical Support (support@tormach.com). ©Tormach® 2020 Page 216 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 217: Spindle Drive Subsystem

    12.9.3 Can't Load or Unload a Tool, or the Spindle's Drawbar Drags Against the Power Drawbar Cylinder's Piston Bolt 12.9.4 Spindle Rotates on Contact, or Spindle Isn't Rigidly Clamped ©Tormach® 2020 Page 217 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 218: The Spindle Won't Turn

    Examine the VFD display: it has power if its digital lights are on. display remains active until the internal capacitors dissipate their energy. That usually takes about five seconds. ©Tormach® 2020 Page 218 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 219 436 may be broken. Lift the connections of wire 436 at the control board and K2 and measure continuity. ©Tormach® 2020 Page 219 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 220 Examine all cables to verify that they're properly seated in their connectors on the machine control board. ©Tormach® 2020 Page 220 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 221: Run And Direction Commands Reference

    Excessive braking resistor energy caused by too frequent and too severe deceleration cycles or AC supply voltage too high. ©Tormach® 2020 Page 221 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 222: Machining Operations Are Loud ("Chattery")

    2. Verify that the spindle and tool holder's contact surfaces are clean, dry, and free of grease or oil. ©Tormach® 2020 Page 222 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 223 If you find incorrect pull studs used in the machine, inspect the clamping mechanism for damage. If you find any damage, replace it with Clamping Unit, BT30 (PN 39690). ©Tormach® 2020 Page 223 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 224: Can't Load Or Unload A Tool, Or The Spindle's Drawbar Drags Against The Power Drawbar Cylinder's Piston Bolt

    0.5 mm (0.020 in.) of the spindle's spring stack when there's no tool loaded in the spindle. 2. Secure the jam nut. ©Tormach® 2020 Page 224 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 225: Spindle Rotates On Contact, Or Spindle Isn't Rigidly Clamped

    Cause: Main machine FRL’s setpoint too low. Probability How-To Steps Medium Verify that the machine FRL is set to 90 psi (0.6 MPa). ©Tormach® 2020 Page 225 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 226 Clean and reassemble the Low Pressure Regulator onto the ATC. Then, repeat Step 2. ©Tormach® 2020 Page 226 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 227: Diagrams And Parts Lists

    DIAGRAMS AND PARTS LISTS IN THIS SECTION, YOU'LL LEARN: About this machine’s components. NOTICE! Only use Tormach-approved parts when making replacements. If you don't replace parts with those listed in this section, you may void your warranty. CONTENTS 13.1 Base Machine Exploded View 13.2 Base Machine Parts List...

  • Page 228: Base Machine Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.1 BASE MACHINE EXPLODED VIEW ©Tormach® 2020 Page 228 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 229: Base Machine Parts List

    "X-Y Axis Assembly Exploded View" (page 248) "Z-Axis Assembly Exploded View" (page 250) Electrical Cabinet "Spindle Head Exploded View" (page 232) ©Tormach® 2020 Page 229 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 230: Spindle Cartridge Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.3 SPINDLE CARTRIDGE EXPLODED VIEW ©Tormach® 2020 Page 230 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 231: Spindle Cartridge Parts List

    O-Ring, 9 mm × 12 mm × 1.5 mm, Buna-N (PN 39584) Nut, Bearing, M25 × 1.5 (PN 39589) Drawbar Core Assembly, MX BT30 Spindle (PN 39599) — ©Tormach® 2020 Page 231 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 232: Spindle Head Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.5 SPINDLE HEAD EXPLODED VIEW ©Tormach® 2020 Page 232 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 233: Spindle Head Parts List

    1100 Spindle Motor Mount (PN 30324) Spindle Cover, 1100 (37690) 1100 Spindle Motor Pivot Plate Assembly (37714) BT30 Spindle Cartridge Assembly, 1100MX (PN 39590) Wear Strip, Spindle Door (PN 38451) Magnetic Encoder, Readhead (PN 38299) Mill Coolant Manifold Assembly (PN 38346) (Optional) Screw, Socket Head Cap, M10 ×...

  • Page 234: Bt30 Power Drawbar Cylinder Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.7 BT30 POWER DRAWBAR CYLINDER EXPLODED VIEW ©Tormach® 2020 Page 234 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 235: Bt30 Power Drawbar Cylinder Assembly Parts List

    Screw, Flat-Head Cap, M14 × 2 - 40 (PN 38285) Tube, 1/4 in. OD, Plastic (Red) - 125 mm (PN 38408) ©Tormach® 2020 Page 235 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 236: Power Drawbar Push Button Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.9 POWER DRAWBAR PUSH BUTTON EXPLODED VIEW ©Tormach® 2020 Page 236 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 237: Power Drawbar Push Button Parts List

    Screw, Socket Head Cap, M4 × 0.7 - 50 (PN 38220) Power Drawbar Push Button Spacer (PN 38219) Decal, Power Drawbar, Release Tool (PN 37340) ©Tormach® 2020 Page 237 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 238: Spindle Motor Cover Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.11 SPINDLE MOTOR COVER EXPLODED VIEW ©Tormach® 2020 Page 238 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 239: Spindle Motor Cover Parts List

    Screw, Button Head Cap (Flanged), M5 × 0.8 - 12 (PN 38890) 1100M Drag Chain (PN 38464) Screw, Button Head Cap, M4 × 0.7 - 10 mm (PN 38904) ©Tormach® 2020 Page 239 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 240: X-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.13 X-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2020 Page 240 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 241: X-Axis Assembly Parts List

    X-Axis Limit Switch Flag (PN 31208) Front Drip Guard, 860 mm (PN 50400) X-Axis Servo Motor, 1100 (PN 38404) X-Axis Motor Cover, 1100MX (PN 39276) Flex Conduit Bracket, X-Axis (PN 39712) Flex Conduit Fitting, 13 mm ID × 16 mm OD (PN 30628) Screw, Button Head Cap (Flanged), M5 ×...
  • Page 242 Taper Pin, 8 mm × 30 mm (PN 30428) Screw, Button Head Cap, M5 × 0.8 - 12 (PN 37716) ©Tormach® 2020 Page 242 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 243: Y-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.15 Y-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2020 Page 243 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 244: Y-Axis Assembly Parts List

    Washer, Split Lock, M5 (PN 31572) Washer, Flat, M5 (PN 39305) Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) ©Tormach® 2020 Page 244 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...
  • Page 245 Screw, Socket Head Cap, M4 × 0.7 - 16 (PN 37751) M6 Lock Washer (PN 31379) Screw, Socket Head Cap, M5 × 0.8 - 25 (PN 30530) ©Tormach® 2020 Page 245 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 246: Y-Axis Saddle Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.17 Y-AXIS SADDLE EXPLODED VIEW ©Tormach® 2020 Page 246 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 247: Y-Axis Saddle Parts List

    Screw, Socket Head Cap, M5 × 0.8 - 25 (PN 30530) Screw, Pan Head Machine, M5 × 0.8 - 10 (PN 30417) Y-Axis Gib (PN 30413) ©Tormach® 2020 Page 247 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 248: X-Y Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.19 X-Y AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2020 Page 248 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 249: X-Y Axis Assembly Parts List

    Description Quantity "Y-Axis Assembly Exploded View" (page 243) "Y-Axis Saddle Exploded View" (page 246) "X-Axis Assembly Exploded View" (page 240) ©Tormach® 2020 Page 249 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 250: Z-Axis Assembly Exploded View

    13: DIAGRAMS AND PARTS LISTS 13.21 Z-AXIS ASSEMBLY EXPLODED VIEW ©Tormach® 2020 Page 250 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 251: Z-Axis Assembly Parts List

    Z-Axis Gib (PN 30384) Z-Axis Gib Screw (PN 30385) Z-Axis Ball Nut Carrier (PN 30387) Z-Axis Limit Switch Flag (PN 37749) 1100MX Spindle Head Assembly (PN 50432) Z-Axis Motor Mount (PN 30367) Z-Axis Ball Screw Assembly, 1100 (PN 30382) Z-axis Ball Screw Upper Bumper, 1100 (PN 30375) Bearing, Angular Contact, 7202B (P6), 15 mm ×...
  • Page 252 Screw, Socket Head Cap, M5 × 0.8 - 20 (PN 30357) Flex Conduit Fitting, 13 mm ID × 16 mm OD (PN 30628) ©Tormach® 2020 Page 252 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 253: Lubrication System Diagram

    13: DIAGRAMS AND PARTS LISTS 13.23 LUBRICATION SYSTEM DIAGRAM ©Tormach® 2020 Page 253 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 255: Pneumatic Schematics

    PNEUMATIC SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the pneumatic schematics for this machine's pneumatic systems. CONTENTS 14.1 Power Drawbar Pneumatics 14.2 Automatic Tool Changer (ATC) Pneumatics...

  • Page 256: Power Drawbar Pneumatics

    14: PNEUMATIC SCHEMATICS 14.1 POWER DRAWBAR PNEUMATICS Power Drawbar Cylinder 31313 Power Drawbar Pushbutton 37295 Filter-Regulator-Lubricator 38829 Shop Air ©Tormach® 2020 Page 256 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 257: Automatic Tool Changer (Atc) Pneumatics

    14: PNEUMATIC SCHEMATICS 14.2 AUTOMATIC TOOL CHANGER (ATC) PNEUMATICS ©Tormach® 2020 Page 257 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 259: Electrical Schematics

    ELECTRICAL SCHEMATICS IN THIS SECTION, YOU'LL LEARN: About the electrical schematics for this machine’s electronics. CONTENTS 15.1 230 Vac Power (Sheet 1) 15.2 24 Vdc Controls (Sheet 2) 15.3 Axis Drive Bus (Sheet 3) 15.4 Spindle Drive (Sheet 4) 15.5 Machine Control Board (Sheet 5) 15.6 Limit/Door Switches (Sheet 6) 15.7 Accessory and Auxiliary Power (Sheet 7) 15.8 Grounds (Sheet 8)

  • Page 260: Vac Power (Sheet 1)

    15: ELECTRICAL SCHEMATICS 15.1 230 VAC POWER (SHEET 1) ©Tormach® 2020 Page 260 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 261: Vdc Controls (Sheet 2)

    15: ELECTRICAL SCHEMATICS 15.2 24 VDC CONTROLS (SHEET 2) ©Tormach® 2020 Page 261 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 262: Axis Drive Bus (Sheet 3)

    15: ELECTRICAL SCHEMATICS 15.3 AXIS DRIVE BUS (SHEET 3) ©Tormach® 2020 Page 262 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 263: Spindle Drive (Sheet 4)

    15: ELECTRICAL SCHEMATICS 15.4 SPINDLE DRIVE (SHEET 4) ©Tormach® 2020 Page 263 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 264: Machine Control Board (Sheet 5)

    15: ELECTRICAL SCHEMATICS 15.5 MACHINE CONTROL BOARD (SHEET 5) ©Tormach® 2020 Page 264 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 265: Limit/Door Switches (Sheet 6)

    15: ELECTRICAL SCHEMATICS 15.6 LIMIT/DOOR SWITCHES (SHEET 6) ©Tormach® 2020 Page 265 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 266: Accessory And Auxiliary Power (Sheet 7)

    15: ELECTRICAL SCHEMATICS 15.7 ACCESSORY AND AUXILIARY POWER (SHEET 7) ©Tormach® 2020 Page 266 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 267: Grounds (Sheet 8)

    15: ELECTRICAL SCHEMATICS 15.8 GROUNDS (SHEET 8) ©Tormach® 2020 Page 267 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 268: Electrical Panel Layout And Fuse Table (Sheet 9)

    15: ELECTRICAL SCHEMATICS 15.9 ELECTRICAL PANEL LAYOUT AND FUSE TABLE (SHEET 9) ©Tormach® 2020 Page 268 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 269: Operator Box Layout (Sheet 10)

    15: ELECTRICAL SCHEMATICS 15.10 OPERATOR BOX LAYOUT (SHEET 10) ©Tormach® 2020 Page 269 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

  • Page 270: Wiring Table (Sheet 11)

    15: ELECTRICAL SCHEMATICS 15.11 WIRING TABLE (SHEET 11) ©Tormach® 2020 Page 270 Tormach 1100MX Operator's Manual (Version 0720A) Specifications subject to change without notice. For the most recent version, see tormach.com/support...

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