Fluidwell F Series Operation Manual
Flow rate indicator/totalizer with linearization and scaled pulse output
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F016-P
FLOW RATE INDICATOR / TOTALIZER
WITH LINEARIZATION AND SCALED PULSE OUTPUT
Signal input flowmeter: pulse, Namur and coil
Output: one scaled pulse ref. accumulated total
Options: Intrinsically Safe
F-Series - Field mounted indicators for safe and hazardous areas.
More info: www.fluidwell.com/fseries
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Table of Contents
Related Manuals for Fluidwell F Series
Summary of Contents for Fluidwell F Series
- Page 1 FLOW RATE INDICATOR / TOTALIZER WITH LINEARIZATION AND SCALED PULSE OUTPUT Signal input flowmeter: pulse, Namur and coil Output: one scaled pulse ref. accumulated total Options: Intrinsically Safe F-Series - Field mounted indicators for safe and hazardous areas. More info: www.fluidwell.com/fseries...
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Page 2: Safety Instructions
Page 2 SAFETY INSTRUCTIONS • Any responsibility is lapsed if the instructions and procedures as described in this manual are not followed. • LIFE SUPPORT APPLICATIONS: The F016-P is not designed for use in life support appliances, devices, or systems where malfunction of the product can reasonably be expected to result in a personal injury. -
Page 3: About The Manual
WARRANTY AND TECHNICAL SUPPORT For warranty and technical support for your Fluidwell products, visit our internet site www.fluidwell.com or contact us at support@fluidwell.com. Hardware version : 03.03.xx Software version : 03.03.xx... -
Page 4: Table Of Contents
Page 4 CONTENTS MANUAL SAFETY INSTRUCTIONS........................2 DISPOSAL OF ELECTRONIC WASTE ....................2 SAFETY RULES AND PRECAUTIONARY MEASURES ..............2 ABOUT THE MANUAL ........................3 WARRANTY AND TECHNICAL SUPPORT ..................3 CONTENTS MANUAL ......................... 4 INTRODUCTION ........................6 System description of the F016-P .................... 6 OPERATIONAL ........................ - Page 5 Page 5 5.2.1 General information and instructions ..................37 5.2.2 Installations based on FM or CSA certificate ................ 37 5.2.3 Electrical data - Control drawing ................... 38 5.2.4 Installations based on ATEX or IECEx certificate ..............39 Electrical data – Annex 1 ....................... 40 5.2.5 5.2.6 Power supply wiring .......................
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Page 6: Introduction
Page 6 1 INTRODUCTION SYSTEM DESCRIPTION OF THE F016-P Functions and features The flow rate / totalizer model F016-P is a microprocessor driven instrument designed to linearize the flowmeter’s flow curve and display flow rate, total and accumulated total as well as to generate a scaled pulse according the accumulated total. -
Page 7: Operational
Page 7 2 OPERATIONAL GENERAL INFORMATION This chapter describes the daily use of the F016-P. This instruction is meant for users / operators. • The F016-P may only be operated by personnel who are authorized and trained by the operator of the facility. All instructions in this manual are to be observed •... -
Page 8: Fig. 4: Example Of Low-Battery Alarm
Page 8 • Clear total The value for total can be re-initialized. To do so, press CLEAR twice. After pressing CLEAR once, the flashing text "PUSH CLEAR" is displayed. To avoid re-initialization at this stage, press another key than CLEAR or wait for 20 seconds. Re-initialization of total DOES NOT influence the accumulated total. -
Page 9: Configuration
Page 9 3 CONFIGURATION INTRODUCTION This and the following chapters are exclusively meant for electricians and non-operators. In these, an extensive description of all software settings and hardware connections are provided. • Mounting, electrical installation, start-up and maintenance of the instrument may only be carried out by trained personnel authorized by the operator of the facility. -
Page 10: Programming Sequence
Page 10 Use the control panel to navigate through SETUP-level PROG-key When a function is selected, this key is used to start the programming sequence. When only a function group is selected (and no function), this key is used to scroll back a function group (e.g. -
Page 11: Returning To Operator-Level
Page 11 Step 2b: Changing the selected item in a list SELECT-key This key is used to select the next item in the list (e.g. Disable → Enable). At the end of the list, the selection will wrap around to the first selection. CLEAR-key This key is used to select the previous item in the list (e.g. -
Page 12: Configuration Settings
Page 12 CONFIGURATION SETTINGS All settings of the F016-P can be set via the control panel. The following paragraphs give a detailed description of each setting. 3.3.1 OVERVIEW FUNCTIONS SETUP LEVEL SETUP FUNCTIONS AND VARIABLES TOTAL UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit DECIMALS 0 - 1 - 2 - 3 (Ref: displayed value) K-FACTOR... -
Page 13: Explanation Of Setup-Menu 1 - Total
Page 13 3.3.2 EXPLANATION OF SETUP-MENU 1 - TOTAL SETUP FUNCTIONS AND VARIABLES TOTAL UNIT This setting determines the measurement unit for total and accumulated total. The following units can be selected: L - m3 - kg - lb. - GAL - USGAL - bbl - ---- (no unit). Alteration of the measurement unit will have consequences for operator and SETUP-level values. -
Page 14: Explanation Of Setup-Menu 3 - Display
Page 14 DECIMALS This setting determines for flow rate the number of digits following the decimal point. The following can be selected: 00000 - 1111.1 - 2222.22 - 3333.333 K-FACTOR With the K-factor, the flowmeter pulse signals are converted to a flow rate. -
Page 15: Explanation Of Setup-Menu 4 - Power Management
Page 15 3.3.5 EXPLANATION OF SETUP-MENU 4 - POWER MANAGEMENT When used with the internal battery option, the user can expect reliable measurement over a long period of time. The F016-P has several smart power management functions to extend the battery life time significantly. -
Page 16: Explanation Of Setup-Menu 6 - Linearization
Page 16 3.3.7 EXPLANATION OF SETUP-MENU 6 - LINEARIZATION The linearization function is available to approach the real flow curve better as with the general K- factor (KF0) entered with setup 1.4 and 2.4. This to obtain a more accurate flow rate, total and accumulated total as well as a pulse output at any flowmeter frequency. -
Page 17: Explanation Of Setup-Menu 7 - Pulse Output
Page 17 3.3.8 EXPLANATION OF SETUP-MENU 7 - PULSE OUTPUT SETUP FUNCTIONS AND VARIABLES PULSE OUTPUT PULSE WIDTH The pulse width determines the time that the output will be switched; in other words the pulse length. The minimum time between the pulses is as long as the period time (50/50 duty cycle). -
Page 18: Installation
Page 18 4 INSTALLATION GENERAL DIRECTIONS • Mounting, electrical installation, start-up and maintenance of this instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. •... -
Page 19: Handling The F-Series Enclosure
Page 19 HANDLING THE F-SERIES ENCLOSURE 4.3.1 IDENTIFICATION The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F016-P-XI). For Intrinsically Safe applications: Installation and identification labels are shown in chapter 5. Identification label To identify your F0-Series device, all field mount enclosures have a weatherproof identification label placed on the outside of the unit. -
Page 20: Fig. 9: Identification - Example Of F0-Series Installation Label (Safe Area - Type Pm Or Pf)
Page 20 Fig. 9: Identification – Example of F0-Series installation label (safe area - Type PM or PF) Serial number and year of production The serial number can be reviewed on the identification label or in SETUP-menu Others. The production date is either shown separately on the label or indicated by the first 4 digits of the serial number representing year and week number (YYWW). -
Page 21: Opening / Removing The Cover
Page 21 4.3.2 OPENING / REMOVING THE COVER To open the F-Series enclosure, the front cover needs to be removed. Please follow this procedure: 1. If necessary, clean the enclosure with an anti-static cloth made damp with a mild soap solution. Wait for the enclosure to dry before opening. -
Page 22: Mechanical Installation
Page 22 MECHANICAL INSTALLATION DIMENSIONS – ALUMINUM AND STAINLESS STEEL ENCLOSURES 4.4.1 • → When ordering stainless steel enclosures, insert S after H, e.g. HA HSA). • Aluminium enclosures are available with a 15 mm/0.6” deeper rear cover (insert B after H: HBx). -
Page 23: Dimensions - Non-Metallic Enclosures
Page 23 DIMENSIONS – NON-METALLIC ENCLOSURES 4.4.2 75 mm (2.95") 112 mm (4.40") 130 mm (5.12") HK back box: (flat bottom) 75 mm (2.95") 118 mm (4.65”) 25mm 25mm D=20mm D=20mm 12mm 12mm 30mm 30mm 24mm 24mm D=12mm D=16mm D=16mm D=20mm 36mm 36mm... -
Page 24: Mounting
Page 24 4.4.3 MOUNTING The enclosure can be installed by itself or with the aid of a mounting plate in the configurations shown below. When the unit is installed on a wall or onto a meter, please use components and installation techniques that are suitable for the used materials. -
Page 25: Electrical Installation
The wire screens shall be terminated at one side to prevent wire loops. Inside of the Fluidwell unit, the different common ground terminals are connected to each other. It is advised, as illustrated, to terminate the wire screens in the vicinity of the sensor and to insulated the wire screen with a shrink tube at the Fluidwell unit side. -
Page 26: Field Wiring Connections
Inside of the Fluidwell unit, the various common ground terminals are connected to each other. It is advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a shrink tube at the F016-P side. -
Page 27: Power Supply Wiring
Page 27 4.5.4 POWER SUPPLY WIRING When not directly supplied from mains (type PM), the external power supply must be an approved ELV source, insulated from AC mains by double / reinforced insulation per CSA C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1. The F016-P can be powered from an external power supply. -
Page 28: Terminal Connectors Safe Area Applications - Type Pb / Px / Pd
Page 28 TERMINAL CONNECTORS SAFE AREA APPLICATIONS – TYPE PB / PX / PD Take careful notice of all safety and precautionary measures indicated in paragraph 4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications: read chapter 5. -
Page 29: Fig. 17: Terminal Connections - Npn Signal Input
Page 29 Pulse-signal NPN / NPN-LP The F016-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3.2). Fig. -
Page 30: Terminal 4-5: Power Supply - Type Px (Default) And Pd (Option)
Page 30 Reed-switch The F016-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3.3.2). Fig. 20: Terminal connections - Reed-switch signal input. NAMUR-signal The F016-P is suitable for flowmeters with an NAMUR signal. -
Page 31: Terminal 7-8: Pulse Output - Type Ot
Page 31 TERMINAL 7-8: PULSE OUTPUT – TYPE OT 4.6.4 With SETUP 6, the function of this output is set to a scaled pulse output. A passive transistor output is available with this option. Max. driving capacity 300mA@50V DC. Fig. 22: Terminal connections - Passive transistor output. 4.6.5 TERMINAL 9-10: POWER SUPPLY BACKLIGHT - TYPE ZB (OPTION) To power the backlight, a voltage in the range 20-30V DC has to be connected. -
Page 32: Terminal Connectors Safe Area Applications - Type Pf / Pm
Page 32 TERMINAL CONNECTORS SAFE AREA APPLICATIONS – TYPE PF / PM Take careful notice of all safety and precautionary measures indicated in paragraph 4.5: Electrical Installation and review paragraph 4.5.3 and 4.5.4 before applying any field or power supply wiring. For Intrinsically Safe applications: read chapter 5. -
Page 33: Terminals 5-7: Flowmeter Input
Page 33 Type OA An active 24V DC transistor output is available with this option. Max. driving capacity 400mA@24V DC. (Requires power supply type PF / PM) Fig. 26: Terminal connections - Active transistor output (OA). Type OR An isolated mechanical relay output is available with this option. Max. -
Page 34: Pulse-Signal Npn
Page 34 Pulse-signal NPN / NPN-LP The F016-P is suitable for use with flowmeters which have a NPN output signal. For reliable pulse detection, the pulse amplitude has to go below 1.2V. Signal setting NPN-LP employs a low-pass signal noise filter, which limits the maximum input frequency (read chapter 3.3.2). Fig. -
Page 35: Reed-Switch
Page 35 Reed-switch The F016-P is suitable for use with flowmeters which have a reed-switch. To avoid pulse bounce from the reed-switch, it is advised to select REED LP - low-pass filter (read chapter 3.3.2). Fig. 32: Terminal connections - Reed-switch signal input. NAMUR-signal The F016-P is suitable for flowmeters with an NAMUR signal. -
Page 36: Intrinsically Safe Applications
Page 36 5 INTRINSICALLY SAFE APPLICATIONS IDENTIFICATION The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for Intrinsic Safety is indicated in the model code by Type XI (e.g. F016-P-XI). If Type XI is not indicated your device is not suitable for Intrinsically Safe applications! Identification label To identify your F0-Series device, all field mount enclosures have a weatherproof identification label placed on the outside of the unit. -
Page 37: Electrical Installation In Hazardous Area
Page 37 ELECTRICAL INSTALLATION IN HAZARDOUS AREA 5.2.1 GENERAL INFORMATION AND INSTRUCTIONS Cautions • Mounting, electrical installation, start-up and maintenance of this device may only be carried out by trained persons authorized by the operator of the facility. Persons must read and understand this manual before carrying out its instructions. -
Page 38: Electrical Data - Control Drawing
The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose Indicators is connected. Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area. The entity parameters for F0-Series General Purpose Indicators, model F0xx-P-XI, are as follows: Terminals 1 and 2 –... -
Page 39: Installations Based On Atex Or Iecex Certificate
Page 39 5.2.4 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE Installation instructions • For installation under ATEX directive: this Intrinsically Safe device must be installed in accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1168 X. • For installation under IECEx scheme: this Intrinsically Safe device must be installed in accordance with product certificate IECEx DEK 08.0006X. -
Page 40: Electrical Data - Annex 1
Page 40 ELECTRICAL DATA – ANNEX 1 5.2.5 Annex 1 (model specific) to product certificates KEMA 03ATEX1168 X, IECEx DEK 08.0006X, DEKRA 21UKEX0202 X. Model F0..-P-XI for use with the certified replaceable battery type FW-LiBAT-… or to Internal supply Type -PC another certified non rechargeable battery in type of protection (connector) intrinsic safety Ex ia IIC/IIIC, with the following maximum values:... -
Page 41: Power Supply Wiring
Page 41 5.2.6 POWER SUPPLY WIRING The F016-P can be powered from an extern power supply. An internal power supply is also available in the form of a lithium battery. When both external and internal power supplies are available, the internal power supply is interrupted and will act as a backup supply. -
Page 42: Terminal Connectors Intrinsically Safe Applications
Page 42 TERMINAL CONNECTORS INTRINSICALLY SAFE APPLICATIONS Terminal connectors F016-P-(PC / PD / PX)-XI-(ZB): Fig. 36: Overview terminal connectors Type XI - Intrinsically Safe applications • Type PC: offers - additional to type PX - an internal Intrinsically Safe lithium battery. This ATEX certified battery (FW-LiBAT-xxx) may be changed in hazardous area. -
Page 43: F016-P-Ot-Px-Xi-Zb - Ex Ia Iic/Iiic
Page 43 5.4.2 F016-P-OT-PX-XI-ZB - Ex ia IIC/IIIC Fig. 38: F016-P-OT-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application. Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC. Please note: Type PX may be used in combination with the battery (Type PC). PX will power the F016-P, the battery will be disabled automatically until the power is disconnected. -
Page 44: F016-P-Ot-Pd-Xi-Zb - Ex Ia Iic/Iiic
Page 44 5.4.4 F016-P-OT-PD-XI-ZB - Ex ia IIC/IIIC Fig. 40: F016-P-OT-PD-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application. Sensor supply voltage for pulse type P: Terminal 3: 1.2-3.2V DC; Terminal 6: 8.2V DC. Please note: Type PD may be used in combination with the battery (Type PC). PD will power the F016-P, the battery will be disabled automatically until the power is disconnected. -
Page 45: Maintenance
Page 45 6 MAINTENANCE GENERAL DIRECTIONS • Mounting, electrical installation, start-up and maintenance of the instrument may only be carried out by trained personnel authorized by the operator of the facility. Personnel must read and understand this Operating Manual before carrying out its instructions. •... -
Page 46: Battery Replacement
Page 46 BATTERY REPLACEMENT 6.3.1 SAFETY INSTRUCTIONS • Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated battery can become unsafe. Unsafe batteries can cause (serious) injury to persons. Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or expose the contents to water. -
Page 47: Replace The Battery
Page 47 6.3.2 REPLACE THE BATTERY Before starting the battery replacement procedure, make sure that the marking on the new battery corresponds with the type of installation, as shown in paragraph 6.3.1. When used in Intrinsically safe applications – Type PC: The VELCRO strap that holds the battery is antistatic: DO NOT REPLACE. -
Page 48: Technical Specification
Page 48 TECHNICAL SPECIFICATION General Display Type High intensity reflective numeric and alphanumeric LCD, UV-resistant. Dimensions 90 x 40mm (3.5”x 1.6”) Digits Seven 17mm (0.67") and eleven 8mm (0.31"). Various symbols and measuring units. Refresh rate User definable: 8 times/sec - 30 secs. Type ZB (option) Configurable LED-backlight. - Page 49 Page 49 Sensor excitation Type PB / PC / PX Sensor supply voltage: 3.2V DC for low power pulse signals and 1.2V DC for coil pick-up. Type PD Sensor supply output 8.2V DC, max. 5mA (additional to type PX sensor excitation options). Type PF / PM sensor supply 8.2V, 12V and 24V DC - max.
- Page 50 Page 50 Output Pulse output Function Scaled Pulse Output: Transmitting accumulated total. Frequency max frequency 500Hz. Type OA One active 24V DC transistor output; max. 400mA per output (requires type PF or PM). Type OR One mechanic relay output; max. switch power 230V AC - 0,5A (requires type PF or PM). Type OT One passive transistor output - not isolated.
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Page 51: Problem Solving
Page 51 PROBLEM SOLVING In this appendix, several problems are included that can occur when the F016-P is going to be installed or while it is in operation. Flow rate displays "0 / zero" while there is flow (total is counting): Check: •... -
Page 52: Declaration Of Conformity
Page 52 DECLARATION OF CONFORMITY Veghel, February 2 22 e, Fluidwell V, declare under our sole responsibility that the F eries indicators are designed and will operate conform the following applicable European Directives and armonised tandards, when installed and operated according to the related manuals... -
Page 53: Index Of This Manual
Page 53 INDEX OF THIS MANUAL accumulated total Intrinsic safety 37, 42, 45, 47 active pulse signal keys actual settings Linearisation function alarm output low-battery backlight main-function clear total maintenance coil-signal 28, 33 Meter Factor Configuration namur signal 30, 35 contents operational 7, 9, 18, 45... -
Page 54: List Of Figures
Page 54 LIST OF FIGURES Fig. 1: Typical application for the F016-P. Fig. 2: Control panel. Fig. 3: Example of display information during process. Fig. 4: Example of low-battery alarm. Fig. 5: SETUP matrix structure Fig. 6: Graphic example of linearization Fig. -
Page 55: 12 Decimals
Page 55 IST OF CONFIGURATION SETTINGS SETTING DEFAULT DATE: DATE: Enter your settings here 1 – TOTAL 11 unit 12 decimals 0000000 13 K-factor 0000001 14 decimals K-factor 2 - FLOW RATE 21 unit 22 time unit /min 23 decimals 0000000 24 K-factor 0000001... - Page 56 _ _ _ _ _ _ _ 84 pass code 0000 85 tagnumber 0000000 Fluidwell bv PO box 6 Voltaweg 23 Website: www.fluidwell.com 5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives The Netherlands The Netherlands Fluidwell bv - © 2022 - FW-F016-P-M_v0404_01_EN.docx FW-F016-P-M_v0404_01_EN.docx...