Brunner BKH 5.0 flat 42-66 green Installation Manual

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Page 2: Table Of Contents
Conversions, settings....................92 11.1 Change of the door stop......................92 11.2 Adjusting of self-closing door....................108 11.3 Modification - lifting door: “non self closing”................116 Disposal........................119 Technical data......................121 Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 3: Basic Informations
Please notify your supplier of any damage which might have occurred during transport. Please keep these instructions. Please also take note of the online product documentation provided General instructions of the Brunner products installation for the stove construction. (https://www.brunner.de/produktdownloads/kacheloefen-kamine/allge- meine-hinweise-fuer-den-aufbau_de.pdf) laden können.
Page 4: Specified Symbols
There is a certain risk, which can lead to a malfunction or damage of the related system and all devices connected with it, if the indicated notifications are not followed. NOTE Additional helpful information Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 5: Delivery Contents Bkh 42-66 Flat
DELIVERY CONTENTS BKH 42-66 FLAT Available variants with lifting door (ST BKH 42-66 flat with lifting door © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 6 Available variants with side-opening door (DT BKH 42-66 flat with side-opening door Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 7 EOS, etc.), including the instructions box, are packed in the combustion chamber Combustion chamber lining: - made of Chamotte - made of Cast iron Ceramic glass (GK) Catalyst module BKH 5.0 HK000210 Smoke hood variants © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 8: Catalytic Converter (Optional)
ATTENTION The catalysts are fragile and must only be handled with care. Avoid bumping and do not drop the catalytic converter. This could destroy the catalytic converter! Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 9: Air Connection Box (Optional)
Clamping plate for fixing the external combustion air line on the side Floor clamping plate for fixing the external combustion air line to the floor *both clamp plates are supplied, but only the appropriate one is used. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 10: Heat Protection Panel (Optional)
HK004450-02 = HK004450(1) + 2x HK00251 (2) HEAT EXCHANGER RINGS (OPTIONAL) separate package (4x threaded rod, 4x hexagon nut) deflection heat exchanger ( 2x) cast iron heat exchanger rings ( 2x) Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 11: Safety Distances Bkh Flat
(accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 12 (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 13: Setting Up
As long as the device is on the wooden pallet, it can be transported with a hand truck or forklift as usual. REMOVE THE TRANSPORT LOCKS Version with side-opening door NO TRANSPORT LOCK ! © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 14: Heat Protection Panel (Optional)
If you use heat protection panels, they should be mounted before positioning the fireplace in- sert. First mount the heat protection panels, then place the fireplace insert against the wall. Installation of the variant with all heat protection panels Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 15 Im. 1: Summarised information CAUTION Risk of injury from sharp edges! Wear protective gloves!! Variant A: Required are: Art.Nr.HK004450 Assembly steps: 1 - 2 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 16 Variant B: Required are: Art.Nr.HK004450-01 Assembly steps: 1 – 5 – 2 – 6 Variant C: Required are: Art.Nr.HK004450-01 Assembly steps: 1 – 3 – 2 - 4 Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 17 1 – 3 – 5 – 2 – 4 - 6 Mounting: heat protection panel (ST) INFO Assembly for complete set-up with heat protection panels. Depending on planning/needs, only carry out the specific work steps. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 20 Variant A (A= max. 1665 mm) Variant B (B=min.760mm) for variant A: for variant B: Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 25: Set Up The Fireplace
SET UP THE FIREPLACE Summarised information: Version without outside air connection BKH with side-opening door Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 27: Variant With External Combustion Air Connection
VARIANT WITH EXTERNAL COMBUSTION AIR CONNECTION Preparatory work Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 28 Im. 2: Recommended for easier handling Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 29: Bottom Connection (B)
Once you have made a decision, break out the ap- propriate part and make the connections for the air supply. 6.4.1 BOTTOM CONNECTION (B) Im. 3: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 35: Side Connection (S)
6.4.2 SIDE CONNECTION (S) Im. 4: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 41: Variant With Eas Or Eos
(230VAC) before starting work. Wait until the drive has been fully powered up via the battery of the control unit (max- imum running time 2 minutes). © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 42 Workflow: Make the electrical connection Variants: cable routing right side or left side Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 43 Im. 7: cable routing left side Im. 6: cable routing right side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 47 Variants cable routing - Thermocouple: right side or left side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 51 Variant: Ther- mocouple right side Variant: Ther- mocouple left side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 52: Fitting: Catalytic Converter
FITTING: CATALYTIC CONVERTER Im. 8: Summarised information Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 56: Fitting: Deflection - Combustion Chamber
FITTING: DEFLECTION - COMBUSTION CHAMBER Summarised information: Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 57 Montage Im. 9: Support points for the deflection plates © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 65: Variants Heat Exchanger
VARIANTS HEAT EXCHANGER CONNECTION WITH CATALYTIC CONVERTER Mounting catalytic converter: “ Fitting: catalytic converter” © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 66: Connection Without Catalytic Converter
CONNECTION WITHOUT CATALYTIC CONVERTER Possible variants of the connection for the outlet of flue gases Position: cast iron dome - deflector plate Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 67 Examples for the position of the deflector plate: Connection variant for exhaust gases 1. Example A: with rotating cast iron dome - at rear - vertical 2. Example B: with rotating cast iron dome - at rear - horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 68 Example C: with rotating cast iron dome - left side - vertical or horizontal Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 69 Example D: with rotating cast iron dome right side vertical or horizontal Example E: with rotating cast iron dome with heat exchanger ring - at rear - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 70 Principle of flue gas routing with heat exchanger rings Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 71 Example F: with rotating cast iron dome with cast iron heat exchanger rings - to the left vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 72: Cast Iron Dome
CAST IRON DOME vertical outlet horizontal outlet INFO modification: see enclosed sheet - cast iron dome Im. 10: Summarised information Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 75: Heat Exchanger Rings
HEAT EXCHANGER RINGS Summarised information: Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 80: Heat Exchanger Mas
HEAT EXCHANGER MAS Summarised information: Workflow: Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 86: Frame Variants
FRAME VARIANTS 10.1 DOOR FRAME (BKH WITH SIDE-OPENING DOOR) Im. 11: Summarised information Workflow: Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 87: Mounting Frame Or Door Frame (Bkh With Lifting Door)
10.2 MOUNTING FRAME OR DOOR FRAME (BKH WITH LIFTING DOOR) Summarised information: Mounting frame Door frame © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 92: Conversions, Settings
CONVERSIONS, SETTINGS 11.1 CHANGE OF THE DOOR STOP Summarised information: Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 93 The door must be aligned vertically and horizontally. When the door is closed, the sealing cord of the door must be tight to the body. Additional info: https://www.brunner.de/de/ Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 107 Adjust door !! The door must be aligned vertically and horizontally. When the door is closed, the sealing cord of the door must be tight to the body. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 108: 11.2 Adjusting Of Self-Closing Door
When the door is closed, the sealing cord of the door must be tight to the body. Version : BKH with side-opening door -> without self-closing Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 111 BKH - DTL BKH - DTR DTL = side-opening door - left side DTR = side-opening door - right side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 116: 11.3 Modification - Lifting Door: "Non Self Closing
-> Self-closing is active in the delivery state.. 11.3 MODIFICATION - LIFTING DOOR: “NON SELF CLOSING” R = L R = L R = right side L = left side Im. 12: Summarised information Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 119: Disposal
Do not put the glass ceramic discs in the waste glass collection container! The glass panes can be disposed of as normal household waste. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-66 green (1.21)
Page 120 Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...
Page 121: Technical Data
Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … mounting bracket with cast iron dome (side-opening door, DT) Stand: 2023-12-12...
Page 122 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … door frame and cast iron dome (side-opening door, DT) Stand: 2023-12-12...
Page 123 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … mounting frame and cast iron dome (lifting door, ST) Stand: 2023-12-12...
Page 124 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … door frame and cast iron dome (lifting door, ST) Stand: 2023-12-12...
Page 125 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180/200 … mounting bracket and MAS (side-opening door, DT) Stand: 2023-12-12...
Page 126 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … door frame and MAS (side-opening door, DT) Stand: 2023-12-12...
Page 127 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … mounting frame and MAS (lifting door, ST) Stand: 2023-12-12...
Page 128 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 … door frame and MAS (lifting door, ST) Stand: 2023-12-12...
Page 129 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 ... Mounting bracket and cast iron heat exchanger rings + dome (side-opening door, DT) Stand: 2023-12-12...
Page 130 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 ... Door frame and cast iron heat exchanger rings + dome (side-opening door, DT) Stand: 2023-12-12...
Page 131 Dimension sheets - BKH flat 42-66 green Ø125/150 Ø180 /200 Ø180 /200 ... Mounting frame and cast iron heat exchanger rings + dome (lifting door, ST) Stand: 2023-12-12...
Page 132 ... Door frame and cast iron heat exchanger rings + dome (lifting door, ST) We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col-...
Page 133 Planning and installation - BKH flat 42-66 green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Data for functional demonstration Rated heat power Fire wood volume kg/h Combustion performance Flue gas mass flow Flue gas temperature after: Cast iron dome °C...
Page 134 All information, drawings and technical descriptions contained in this documentation are our property and may not be reproduced without prior written permission. ® BRUNNER is a registered trademark. Subject to technical changes and errors. © by Ulrich Brunner GmbH Art.Nr.Dokument: 202850 Installation Manual BKH 5.0 flat 42-66 green (1.21) © 2023 Brunner GmbH...

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