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Installation
Manual
BKH 5.0 flat
42-98
©2023

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Summary of Contents for Brunner BKH 5.0 flat 42-98 green

  • Page 1 Installation Manual BKH 5.0 flat 42-98 ©2023...
  • Page 2: Table Of Contents

    10.2 Mounting frame or door frame (BKH - side with tilting door)............80 Conversions, settings....................86 11.1 Modification - lifting door: “non self closing”................86 Disposal........................90 Technical data......................91 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 3: Basic Informations

    Please notify your supplier of any damage which might have occurred during transport. Please keep these instructions. Please also take note of the online product documentation provided General instructions of the Brunner products installation for the stove construction. (https://www.brunner.de/produktdownloads/kacheloefen-kamine/allge- meine-hinweise-fuer-den-aufbau_de.pdf) laden können.
  • Page 4: Safety Precautions

    Make sure to instruct the owner or user about the functions and controls of the system and possibly installed safety devices. Remember to use only genuine replacement parts. Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 5: Specified Symbols

    There is a certain risk, which can lead to a malfunction or damage of the related system and all devices connected with it, if the indicated notifications are not followed. NOTE Additional helpful information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 6: Delivery Contents Bkh 42-98 Flat

    DELIVERY CONTENTS BKH 42-98 FLAT BKH 42-98 flat with lifting door Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 7 (4) R015006-04 Connection variant MAS SET440 SET211444 Additional options Supply air connection box ⌀ 125 mm HK000135 Supply air connection box ⌀ 150 mm HK000136 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 8 Pos. Designation Art. No. Supply air connection box ⌀ 125 mm with EOS / EAS HK000080 Door frame, black HK006152-01 Mounting frame, black HK006150-01 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 9: Catalytic Converter (Optional)

    This catalytic converter is suitable for all BKH units (with lifting door, with side opening door, tunnel, with cast dome, with heat exchanger cast rings and MAS). This catalytic converter can also be retrofitted. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 10: Air Connection Box (Optional)

    *both clamp plates are supplied, but only the appropriate one is used. CAST IRON HEAT EXCHANGER RINGS (OPTIONAL) separate package (4x threaded rod, 4x hexagon nut) deflection heat exchanger ( 2x) with heat exchanger rings ( 2x) Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 11: Safety Distances Bkh Flat

    (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 12 (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 13: Setting Up

    As long as the device is on the wooden pallet, it can be transported with a hand truck or forklift as usual. REMOVE THE TRANSPORT LOCKS Version with lifting door Remove the 3 transport locks ! © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 14: Set Up The Fireplace

    SET UP THE FIREPLACE Im. 1: Summarised information Version without outside air connection BHK with lifting door Workflow : Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 15: Variant With External Combustion Air Connection

    VARIANT WITH EXTERNAL COMBUSTION AIR CONNECTION Preparatory work Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 16 - using aluxflex on 3 lateral parts (S) and al- so from the bottom (B). Once you have made a decision, break out the ap- propriate part and make the connections for the air supply. Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 17 6.3.1 BOTTOM CONNECTION (B) Im. 3: Summarised information Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 18 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 19 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 20 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 21 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 22 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 23 6.3.2 SIDE CONNECTION (S) Im. 4: Summarised information Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 24 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 25 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 26 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 27 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 28 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 29: Variant With Eas Or Eos

    (230VAC) before starting work. Wait until the drive has been fully powered up via the battery of the control unit (max- imum running time 2 minutes). © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 30 Workflow: Make the electrical connection Variants: cable routing right side or left side Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 31 Im. 7: cable routing left side Im. 6: cable routing right side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 32 INFO: Access Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 33 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 34 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 35 Variants cable routing - Thermocouple: right side or left side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 36 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 37 Do not overtighten the screws! © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 38 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 39 Variant: Ther- mocouple right side Variant: Ther- mocouple left side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 40 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 41: Fitting: Catalytic Converter

    FITTING: CATALYTIC CONVERTER Im. 8: Summarised information catalytic converter 2a+2b assembly tool © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 42 Workflow: Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 43 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 44 START STOP Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 45: Fitting: Deflection - Combustion Chamber

    FITTING: DEFLECTION - COMBUSTION CHAMBER Summarised information: Montage © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 46 Im. 9: Support points for the deflection plates Workflow: Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 47 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 48 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 49 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 50 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 51 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 52 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 53: Variants Heat Exchanger

    VARIANTS HEAT EXCHANGER CONNECTION WITH CATALYTIC CONVERTER Mounting catalytic converter: “ Fitting: catalytic converter” © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 54: Connection Without Catalytic Converter

    CONNECTION WITHOUT CATALYTIC CONVERTER Possible variants of the connection for the outlet of flue gases Position: cast iron dome - deflector plate Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 55 Examples for the position of the deflector plate - Connection variant for exhaust gases 1. Example A: with rotating cast iron dome - at rear - vertical 2. Example B: with rotating cast iron dome - at rear - horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 56 Example C: with rotating cast iron dome - left side - vertical or horizontal Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 57 Example D: with rotating cast iron dome right side vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 58 Example E: with rotating cast iron dome with heat exchanger ring - at rear - vertical or horizontal Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 59: Cast Iron Dome

    CAST IRON DOME vertical outlet horizontal outlet INFO modification: see enclosed sheet - cast iron dome Im. 10: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 60 Workflow: Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 61: Heat Exchanger Rings

    HEAT EXCHANGER RINGS Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 62 Workflow: Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 63 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 64 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 65 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 66 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 67 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 68 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 69 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 70 Thereafter: see “Cast iron dome” Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 71: Heat Exchanger Mas

    HEAT EXCHANGER MAS Summarised information: Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 72 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 73 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 74 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 75 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 76 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 77: Frame Variants

    FRAME VARIANTS 10.1 MOUNTING FRAME OR DOOR FRAME Mounting frame or door frame Mounting: mounting frame © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 78 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 79 Mounting: door frame © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 80: Mounting Frame Or Door Frame (Bkh - Side With Tilting Door)

    10.2 MOUNTING FRAME OR DOOR FRAME (BKH - SIDE WITH TILTING DOOR) Summarised information: Mounting: mounting frame Mounting: door frame Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 81 Mounting frame Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 82 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 83 Door frame Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 84 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 85 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 86: Conversions, Settings

    CONVERSIONS, SETTINGS 11.1 MODIFICATION - LIFTING DOOR: “NON SELF CLOSING” R = L R = L R = right side L = left side Im. 11: Summarised information Workflow: Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 87 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 88 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 89 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-98 green (1.3)
  • Page 90: Disposal

    Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...
  • Page 91: Technical Data

    Dimension sheets - BKH flat 42-98 green lifting door Ø125/150 1000 Ø180 /200 1025 1168 1233 … with mounting frame and Cast iron dome Stand: 2023-09-14...
  • Page 92 Dimension sheets - BKH flat 42-98 green lifting door Ø125/150 1000 Ø180 /200 1025 1055 1168 1233 … door frame and cast iron dome Stand: 2023-09-14...
  • Page 93 Dimension sheets - BKH flat 42-98 green lifting door Ø125/150 1000 Ø180 /200 1025 1168 1233 … mounting frame and MAS Stand: 2023-09-14...
  • Page 94 Dimension sheets - BKH flat 42-98 green lifting door Ø125/150 1000 Ø180 /200 1055 1168 1233 … door frame and MAS Stand: 2023-09-14...
  • Page 95 Dimension sheets - BKH flat 42-98 green lifting door Ø125/150 1000 Ø180 /200 Ø180 /200 1025 1168 1233 ... Mounting frame and cast iron heat exchanger rings + dome Stand: 2023-09-14...
  • Page 96 1233 ... Door frame and cast iron heat exchanger rings + dome We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col-...
  • Page 97 Planning and installation - BKH flat 42-98 green lifting door Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Data for functional demonstration Rated heat power 11.0 Fire wood volume kg/h Combustion performance 13.0 Flue gas mass flow 13.0...
  • Page 98 All information, drawings and technical descriptions contained in this documentation are our property and may not be reproduced without prior written permission. ® BRUNNER is a registered trademark. Subject to technical changes and errors. © by Ulrich Brunner GmbH Doku-Nr.: 202964 Installation Manual BKH 5.0 flat 42-98 green (1.3) © 2023 Brunner GmbH...

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