Brunner BKH 5.0 flat 42-50 green Installation Manual

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Page 2: Table Of Contents
Conversions, settings....................93 11.1 Change of the door stop......................93 11.2 Adjusting of self-closing door....................109 11.3 Modification - lifting door: “non self closing”................117 Disposal........................120 Technical data......................122 Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 3: Basic Informations
Please notify your supplier of any damage which might have occurred during transport. Please keep these instructions. Please also take note of the online product documentation provided General instructions of the Brunner products installation for the stove construction. (https://www.brunner.de/produktdownloads/kacheloefen-kamine/allge- meine-hinweise-fuer-den-aufbau_de.pdf) laden können.
Page 4: Specified Symbols
There is a certain risk, which can lead to a malfunction or damage of the related system and all devices connected with it, if the indicated notifications are not followed. Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 6: Delivery Contents Bkh 42-50 Flat
DELIVERY CONTENTS BKH 42-50 FLAT Available variants with lifting door (ST): BKH 42-50 flat with lifting door Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 7 Available variants with side-opening door (DT) BKH 42-50 flat with side-opening door (DT) © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 8 EOS, etc.), including the instructions box, are packed in the combustion chamber verbaute Combustion chamber lining: - aus Chamotte - aus Cast iron Ceramic glass (GK) Catalyst module BKH 5.0 HK000210 Smoke hood variants Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 9: Catalytic Converter (Optional)
ATTENTION The catalysts are fragile and must only be handled with care. Avoid bumping and do not drop the catalytic converter. This could destroy the catalytic converter! © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 10: Heat Protection Panel (Optional)
Heat protection panel backwall, HK004450 incl. screws Heat protection panel, side, HK00251 incl. mounting frame, screws HK004450-01 = HK004450(1) + 1x HK00251 (2) HK004450-02 = HK004450(1) + 2x HK00251 (2) Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 11: Heat Exchanger Rings (Optional)
Clamping plate for fixing the external combustion air line on the side Floor clamping plate for fixing the external combustion air line to the floor *both clamp plates are supplied, but only the appropriate one is used. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 12: Safety Distances Bkh Flat
(accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 13 (accessories) non-combustible flooring /floor protection pane All figures in cm When designing the exhaust system and exhaust pipe, national standards and fire protection regulations must be observed © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 14: Setting Up
As long as the device is on the wooden pallet, it can be transported with a hand truck or forklift as usual. REMOVE THE TRANSPORT LOCKS Version with side-opening door NO TRANSPORT LOCK ! Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 15: Heat Protection Panel (Optional)
If you use heat protection panels, they should be mounted before positioning the fireplace in- sert. First mount the heat protection panels, then place the fireplace insert against the wall. Installation of the variant with all heat protection panels © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 16 Im. 1: Summarised information CAUTION Risk of injury from sharp edges! Wear protective gloves!! Variant A: Required are: Art.Nr.HK004450 Assembly steps: 1 - 2 Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 17 Variant B: Required are: Art.Nr.HK004450-01 Assembly steps: 1 – 5 – 2 – 6 Variant C: Required are: Art.Nr.HK004450-01 Assembly steps: 1 – 3 – 2 - 4 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 18 1 – 3 – 5 – 2 – 4 - 6 Mounting: heat protection panel (ST) INFO Assembly for complete set-up with heat protection panels. Depending on planning/needs, only carry out the specific work steps. Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 21 Variant A (A= max. 1665 mm) Variant B (B=min.760mm) for variant A: for variant B: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 26: Set Up The Fireplace
SET UP THE FIREPLACE Summarised information: Version without outside air connection BKH with side-opening door Workflow: Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 28: Variant With External Combustion Air Connection
VARIANT WITH EXTERNAL COMBUSTION AIR CONNECTION Preparatory work Workflow: Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 30: Bottom Connection (B)
Once you have made a decision, break out the ap- propriate part and make the connections for the air supply. 6.4.1 BOTTOM CONNECTION (B) Im. 3: Summarised information Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 36: Side Connection (S)
6.4.2 SIDE CONNECTION (S) Im. 4: Summarised information Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 42: Variant With Eas Or Eos
(230VAC) before starting work. Wait until the drive has been fully powered up via the battery of the control unit (max- imum running time 2 minutes). Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 43 Workflow: Make the electrical connection Variants: cable routing right side or left side © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 44 Im. 7: cable routing left side Im. 6: cable routing right side Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 48 Variants cable routing - Thermocouple: right side or left side Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 52 Variant: Ther- mocouple right side Variant: Ther- mocouple left side Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 53: Fitting: Catalytic Converter
FITTING: CATALYTIC CONVERTER Im. 8: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 57: Fitting: Deflection - Combustion Chamber
FITTING: DEFLECTION - COMBUSTION CHAMBER Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 58 Montage Im. 9: Support points for the deflection plates Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 66: Variants Heat Exchanger
VARIANTS HEAT EXCHANGER CONNECTION WITH CATALYTIC CONVERTER Mounting catalytic converter: “ Fitting: catalytic converter” Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 67: Connection Without Catalytic Converter
CONNECTION WITHOUT CATALYTIC CONVERTER Possible variants of the connection for the outlet of flue gases Position: cast iron dome - deflector plate © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 68 Examples for the position of the deflector plate: Connection variant for exhaust gases 1. Example A: with rotating cast iron dome - at rear - vertical 2. Example B: with rotating cast iron dome - at rear - horizontal Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 69 Example C: with rotating cast iron dome - left side - vertical or horizontal © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 70 Example D: with rotating cast iron dome right side vertical or horizontal Example E: with rotating cast iron dome with heat exchanger ring - at rear - vertical or horizontal Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 71 Principle of flue gas routing with heat exchanger rings © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 72 Example F: with rotating cast iron dome with cast iron heat exchanger rings - to the left vertical or horizontal Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 73: Cast Iron Dome
CAST IRON DOME vertical outlet horizontal outlet INFO modification: see enclosed sheet - cast iron dome Im. 10: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 75: Heat Exchanger Rings
HEAT EXCHANGER RINGS Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 81: Heat Exchanger Mas
HEAT EXCHANGER MAS Summarised information: Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 87: Frame Variants
FRAME VARIANTS 10.1 DOOR FRAME (BKH WITH SIDE-OPENING DOOR) Im. 11: Summarised information Workflow: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 88: Mounting Frame Or Door Frame (Bkh With Lifting Door)
10.2 MOUNTING FRAME OR DOOR FRAME (BKH WITH LIFTING DOOR) Summarised information: Mounting frame Door frame Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 93: Conversions, Settings
CONVERSIONS, SETTINGS 11.1 CHANGE OF THE DOOR STOP Summarised information: © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 94 The door must be aligned vertically and horizontally. When the door is closed, the sealing cord of the door must be tight to the body. Additional info: https://www.brunner.de/de/ Workflow: Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 108 Adjust door !! The door must be aligned vertically and horizontally. When the door is closed, the sealing cord of the door must be tight to the body. Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 109: 11.2 Adjusting Of Self-Closing Door
When the door is closed, the sealing cord of the door must be tight to the body. Version : BKH with side-opening door -> without self-closing © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 112 BKH - DTL BKH - DTR DTL = side-opening door - left side DTR = side-opening door - right side Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 117: 11.3 Modification - Lifting Door: "Non Self Closing
-> Self-closing is active in the delivery state.. 11.3 MODIFICATION - LIFTING DOOR: “NON SELF CLOSING” R = L R = L R = right side L = left side Im. 12: Summarised information © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 120: Disposal
Do not put the glass ceramic discs in the waste glass collection container! The glass panes can be disposed of as normal household waste. Installation Manual BKH 5.0 flat 42-50 green (1.13) © 2023 Brunner GmbH...
Page 121 Please bring the used cacatalytic converter to a recycling center. Thank you very much for your efforts in supporting the protection of environment and sustainable use of re- sources. © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)
Page 122: Technical Data
Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 … mounting bracket with cast iron dome (side-opening door, DT) Stand: 2023-12-12...
Page 123 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 … door frame and cast iron dome (side-opening door, DT) Stand: 2023-12-12...
Page 124 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 … mounting frame and cast iron dome (lifting door, ST) Stand: 2023-12-12...
Page 125 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 … door frame and cast iron dome (lifting door, ST) Stand: 2023-12-12...
Page 126 Dimension sheets - BKH flat 42-50 green Ø125/150 … mounting bracket and MAS (side-opening door, DT) Stand: 2023-12-12...
Page 127 Dimension sheets - BKH flat 42-50 green Ø125/150 … door frame and MAS (side-opening door, DT) Stand: 2023-12-12...
Page 128 Dimension sheets - BKH flat 42-50 green Ø125/150 … mounting frame and MAS (lifting door, ST) Stand: 2023-12-12...
Page 129 Dimension sheets - BKH flat 42-50 green Ø125/150 … door frame and MAS (lifting door, ST) Stand: 2023-12-12...
Page 130 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 ... Mounting bracket and cast iron heat exchanger rings + dome (side-opening door, DT) Stand: 2023-12-12...
Page 131 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 ... Door frame and cast iron heat exchanger rings + dome (side-opening door, DT) Stand: 2023-12-12...
Page 132 Dimension sheets - BKH flat 42-50 green Ø125/150 Ø180 /200 ... Mounting frame and cast iron heat exchanger rings + dome (lifting door, ST) Stand: 2023-12-12...
Page 133 ... Door frame and cast iron heat exchanger rings + dome (lifting door, ST) We suggest for CAD planning Palette CAD. Permanent updated drawings: www.brunner.de Frames/ flue gas outlet connection/ combustion air supply connection/ front variants/ support bearing are marked in col-...
Page 134 Planning and installation - BKH flat 42-50 green Tested according to EN 13229 W EN 13229 WA Values measured at Rated power Storage operation Data for functional demonstration Rated heat power Fire wood volume kg/h Combustion performance Flue gas mass flow Flue gas temperature after: Cast iron dome °C...
Page 135 All information, drawings and technical descriptions contained in this documentation are our property and may not be reproduced without prior written permission. ® BRUNNER is a registered trademark. Subject to technical changes and errors. © by Ulrich Brunner GmbH Art.Nr.Dokument: 202856 © 2023 Brunner GmbH Installation Manual BKH 5.0 flat 42-50 green (1.13)

Brunner BKH 5.0 flat 42-50 green Installation Manual

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