Alfa IN PERUN 40 PLASMA PFC Operating Manual
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Alfa IN PERUN 40 PLASMA PFC Operating Manual

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PLASMA CUTTING MACHINE
PERUN 40 PLASMA PFC
OPERATING MANUAL
ALFA IN a.s ©
www.alfain.eu
PERUN 40 PLASMA PFC manual EN 04

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Summary of Contents for Alfa IN PERUN 40 PLASMA PFC

  • Page 1 PLASMA CUTTING MACHINE PERUN 40 PLASMA PFC OPERATING MANUAL ALFA IN a.s © www.alfain.eu PERUN 40 PLASMA PFC manual EN 04...

  • Page 2: Table Of Contents

    MAIN PARTS OF THE MACHINE ............10 ACCESSORIES ..................12 GETTING STARTED ................17 CUTTING ....................19 MAINTENANCE ..................21 10. STATEMENT OF WARRANTY .............. 23 11. DISPOSAL ..................... 24 12. WARRANTY LIST .................. 24 ALFA IN a.s © www.alfain.eu...

  • Page 3: Introduction

    Company ALFA IN a.s. thanks you for buying our product and believe that you will be satisfied with our machine. Machine PERUN 40 PLASMA PFC is designed for cutting metal on the basis of modern technology cutting material through a thin beam plasma gas.

  • Page 4: Safety Instructions And Warnings

    Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different ALFA IN a.s © www.alfain.eu...
  • Page 5 EN 60974-1 Standard: Open-circuit voltage. During the operation of the machine, the highest voltage, with which it is possible to come into contact, is the open-circuit voltage between the clamps. In our generator this voltage is 330V. ALFA IN a.s © www.alfain.eu...
  • Page 6 2. Welding gloves 3. Welding apron and cloth 4. Welding boots RISK OVERVIEW 1. Risk of electric shock 2. Ultraviolet light and light radiation 3. Risk of inhaling gas fumes and dust particles 4. Burns ALFA IN a.s © www.alfain.eu...

  • Page 7: Conditions Of Use

    For maintenance and repair, use only original spare parts from ALFA IN. 2. Device complies with IEC 61000-3-12. 3. Do not expose the plasma machine to direct sunlight or to rain or snow. This equipment conforms to protection rating IP23S.

  • Page 8: Technical Data

    Air consumption (torch HS-60/ABICUT 45) l/min 150/119 Arc ignition pneu-mechanic Current regulation continuous Protection IP 23S EN 60974-1, Standards EN 60974-10 cl. A Dimensions (w x l x h) 160 x 510 x 280 Weight ALFA IN a.s © www.alfain.eu...
  • Page 9 It is recommended to cut at a constant distance from the material (as small as possible) and to keep the consumables in a non-worn condition. Select an adequate cutting current (do not use high cutting current values unnecessarily). ALFA IN a.s © www.alfain.eu...

  • Page 10: Main Parts Of The Machine

    - the cutting tip and the electrode are not fitted properly. 3. LED flashes – there is not shield cup or the shield cup is not fitted properly. 4. LED illuminates – low air pressure LED torch burning – illuminates when the torch trigger is ALFA IN a.s © www.alfain.eu...
  • Page 11 Continuous cutting Cutting material with gaps – Caution! Higher wear of nozzles and electrodes Quick connector – earthing cable Regulator filter Manometer Regulator Gas fitting Switch ON/OFF Mains cable Drainage tube of the regulator filter ALFA IN a.s © www.alfain.eu...

  • Page 12: Accessories

    Set for filter AT 1000 S777c. Welding Helmet Barracuda S777C Black 5048 Torch Plasma HS-60 6m 381.0001.1 Torch ABICUT 45 6 m ALFA IN 7101 Silicone Lubricant Brutto 6 g 7102 Silicone Lubricant Brutto 9 g Fig. 2 Circular Cutting Attachment Fig.
  • Page 13 Electrode, Back Striking (pkg.10) 5056 Swirl Ring (pkg.2) Tip, Contact Cutting, Ø 0.8 (20-30A), Back 5058 Striking (pkg.10) Tip, Contact Cutting, Ø 0.65 (10-20A), Back 5057 Striking (pkg.10) 5060 Tip, Contact Cutting, Ø 0.9 (30-40A), Back ALFA IN a.s © www.alfain.eu...
  • Page 14 Note – the bold items are equipped on the torch. Recommended starting kit for the Torch HS-60: Pos. Item No Description 5085-1 Starting Kit for HS-60 Content: 5055 Electrode, Back Striking (pkg.10) 5057 Tip, Contact Cutting, Ø 0.65 (10-20A), ALFA IN a.s © www.alfain.eu...
  • Page 15 Description 748.0020.1 Torch body ABI25/45 748.0053.1 Handle ABI25/45 185.0005 Switch ON/OFF 748.0032.10 Electrode standard ABI25/45 748.0048.10 Electrode Long ABI25/45 748.0033.2 Air diffuser ABI25/45 748.0034.10 Cutting Tip 0,65 Standard ABI25/45 748.0035.10 Cutting Tip 0,8 Standard ABI25/45 ALFA IN a.s © www.alfain.eu...
  • Page 16 Note – the bold items are equipped on the torch. Recommended starting kit for the Torch ABICUT 45: Pos. Item No Description 748.START Starting Kit for ABICUT 45 ALFA IN Content: 748.0032.10 Electrode standard ABI25/45 748.0048.10 Electrode Long ABI25/45 748.0035.10 Cutting Tip 0,8 Standard ABI25/45 748.0061.10...

  • Page 17: Getting Started

    Cut is narrower, better. 7. GETTING STARTED Getting started must be consistent with technical data and conditions of use. TORCH CONNECTION SCHEMA TORCH Trigger Trigger Pilot arc Pilot arc Safety Safety ALFA IN a.s © www.alfain.eu...
  • Page 18 8. No additional oiling if the pressure air is permitted. That could damage the plasma machine and the cutting torch. OPTIONAL AIR FILTERS To achieve high quality cutting and to avoid serious disturbances to the torch it is highly advised to include the air filter. ALFA IN a.s © www.alfain.eu...

  • Page 19: Cutting

    5. Plasma cutting may be done in all possible positions (vertically, horizontally, overhead, vertical ascending and descending), but as far as possible choose primarily horizontal cut. In other positions the operator is increasingly threatened by flying drops of molten material. ALFA IN a.s © www.alfain.eu...
  • Page 20 6. Unplug the machine from the mains before any intervention inside the machine. 7. PERUN 40 PLASMA PFC is adapted for use with torch ABICUT 45. This combination comply with EN 60974-7 Article 10.1.4. Using any other type and design of a torch must be approved by ALFA IN a.s.

  • Page 21: Maintenance

    2. Disconnect the PERUN from the mains supply voltage before disassembling. 3. Special maintenance is not necessary for the control unit parts in the plasma cut machine. If these parts are damaged for any reason, ALFA IN a.s © www.alfain.eu...
  • Page 22 (ordering numbers of lubricants you can find in Accessories on request). 3. Then push the electrode up and down for 10-20 times for thorough lubrication. 4. Remove the excess silicone lubricant before putting the torch back together. ALFA IN a.s © www.alfain.eu...

  • Page 23: Statement Of Warranty

    3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period.

  • Page 24: Disposal

    As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s © www.alfain.eu...

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