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Summary of Contents for Alfa IN PEGAS 41 PLASMA PFC
- Page 1 PLASMA CUTTING MACHINE PEGAS 41 PLASMA PFC OPERATING MANUAL ALFA IN a.s © www.alfain.eu PEGAS 41 PLASMA PFC manual EN 06...
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Page 2: Table Of Contents
MAIN PARTS OF THE MACHINE ............10 ACCESSORIES ..................11 GETTING STARTED ................16 CUTTING ....................18 MAINTENANCE ..................20 10. STATEMENT OF WARRANTY .............. 22 11. DISPOSAL ..................... 23 12. WARRANTY LIST .................. 23 ALFA IN a.s © www.alfain.eu... -
Page 3: Introduction
3/23 1. INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product. -
Page 4: Safety Instructions And Warnings
Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases. The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different ALFA IN a.s © www.alfain.eu... - Page 5 EN 60974-1 Standard: Open-circuit voltage. During the operation of the machine, the highest voltage, with which it is possible to come into contact, is the open-circuit voltage between the clamps. In our generator this voltage is 320V. ALFA IN a.s © www.alfain.eu...
- Page 6 2. Welding gloves 3. Welding apron and cloth 4. Welding boots RISK OVERVIEW 1. Risk of electric shock 2. Ultraviolet light and light radiation 3. Risk of inhaling gas fumes and dust particles 4. Burns ALFA IN a.s © www.alfain.eu...
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Page 7: Conditions Of Use
(see EN 60974-10). The machine must be protected against a. Moisture and rain and snow b. Mechanical damage c. Draft and any ventilation of neighbouring machine d. Excessive overloading - crossing technical parameters e. Rough handling ALFA IN a.s © www.alfain.eu... -
Page 8: Technical Data
Air consumption (torch PT-60/ABICUT 45) l/min 150/119 Arc ignition pneu-mechanic Current regulation continuous Protection IP 23S Standards EN 60974-1, EN 60974-10 cl. A Dimensions (w x l x h) 148 x 490 x 295 Weight ALFA IN a.s © www.alfain.eu... - Page 9 (nozzle, electrode) is worn out. Precautions: It is recommended to cut at a constant distance from the material (as small as possible) and to maintain select an adequate cutting current (do not use high cutting current values unnecessarily). ALFA IN a.s © www.alfain.eu...
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Page 10: Main Parts Of The Machine
Second warning is when the mains voltage is over 270 V. LED Error 1. LED illuminates and the air valve regularly opens and closes - there is a shortcut among the shield cup and the cutting tip. ALFA IN a.s © www.alfain.eu... -
Page 11: Accessories
Set for filter AT 1000 S777c. Welding Helmet Barracuda S777C Black 5048 Torch Plasma PT-60 6m 381.0001.1 Torch ABICUT 45 6 m ALFA IN 7101 Silicone Lubricant Brutto 6 g 7102 Silicone Lubricant Brutto 9 g Fig. 2 Circular Cutting Attachment Fig. - Page 12 Electrode, Back Striking (pkg.10) 5056 Swirl Ring (pkg.2) Tip, Contact Cutting, Ø 0.8 (20-30A), Back 5058 Striking (pkg.10) Tip, Contact Cutting, Ø 0.65 (10-20A), Back 5057 Striking (pkg.10) 5060 Tip, Contact Cutting, Ø 0.9 (30-40A), Back ALFA IN a.s © www.alfain.eu...
- Page 13 Note – the bold items are equipped on the torch Recommended starting kit for the Torch PT-60: Pos. Item No Description 5085-1 Starting Kit for PT-60 Content: 5055 Electrode, Back Striking (pkg.10) 5057 Tip, Contact Cutting, Ø 0.65 (10-20A), ALFA IN a.s © www.alfain.eu...
- Page 14 Description 748.0020.1 Torch body ABI25/45 748.0053.1 Handle ABI25/45 185.0005 Switch ON/OFF 748.0032.10 Electrode standard ABI25/45 748.0048.10 Electrode Long ABI25/45 748.0033.2 Air diffuser ABI25/45 748.0034.10 Cutting Tip 0,65 Standard ABI25/45 748.0035.10 Cutting Tip 0,8 Standard ABI25/45 ALFA IN a.s © www.alfain.eu...
- Page 15 (4 respectively 6 holes). It is appropriate to use shield cup 748.0052.2 (35 A) for lower power, cut would be better. 2. For maximum performance it is necessary to use shield cup 748.0043.2 (45A) with six holes for air. ALFA IN a.s © www.alfain.eu...
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Page 16: Getting Started
Standard ABI25/45) in combination with standard electrode 748.0032.10 for smaller cut thickness. Cut is narrower, better. 7. GETTING STARTED Getting started must be consistent with technical data and conditions of use. TORCH CONNECTION SCHEMA TORCH Trigger Trigger Pilot arc Pilot arc Safety ALFA IN a.s © www.alfain.eu... - Page 17 6. Maximal size of solid particles 15 microns. 7. The minimal size of an air tank is 50 l. 8. No additional oiling if the pressure air is permitted. That could damage the plasma machine and the cutting torch. ALFA IN a.s © www.alfain.eu...
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Page 18: Cutting
At a greater distance decreases cutting power and the arc may go off. With too small distance the torch parts will be worn off faster. ALFA IN a.s © www.alfain.eu... - Page 19 6. Unplug the machine from the mains before any intervention inside the machine. 7. PEGAS 41 PLASMA PFC is adapted for use with torch ABICUT 45. This combination comply with EN 60974-7 Article 10.1.4. Using any other type and design of a torch must be approved by ALFA IN a.s.
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Page 20: Maintenance
If the cable bundle of the torch is worn out it must be replaced immediately - danger of electrical ALFA IN a.s © www.alfain.eu... - Page 21 1. Remove the retaining cap, cutting tip and swirl ring; keep the electrode in the electrode holder. 2. Lubricate the electrode holder with the silicone lubricant, as shown in the pictures above (ordering numbers of lubricants you can find in Accessories on request). ALFA IN a.s © www.alfain.eu...
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Page 22: Statement Of Warranty
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. -
Page 23: Disposal
NOTE 8. Warranty repairs must be performed by either an ALFA IN Service Centre, an ALFA IN distributor or an Authorised Service Agent approved by the company ALFA IN. 9. As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list on the last page of this manual.
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