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Summary of Contents for Alfa IN PERUN 200 SDpulse
- Page 1 WELDING MACHINE PERUN 200 SDpulse OPERATING MANUAL ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
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Page 2: Table Of Contents
Choosing the feeding roll ............... 22 Inserting the wire .................. 22 Inserting the wire to the torch and connection of ground cable ....23 Adjustment of gas flow ................24 Adjusting welding parameters for MIG SYN ..........25 ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... - Page 3 11.2 Loading saved JOBs ................30 11.3 Transcription of saved JOBs ..............30 Routine maintenance & inspection.............. 31 Error messages..................32 Statement of warranty ................32 Disposal ....................34 Warranty list .................... 34 ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
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Page 4: Introduction
1. Introduction Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on your ALFA IN product's correct use and operation. -
Page 5: Safety Precautions
3. The welder must use protective equipment. 4. Before working on the electrical part, removing the cover or cleaning is necessary to disconnect the device from the network before working on the electrical components. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 6: Operating Conditions
The manufacturer is not liable for damages resulting from improper use or handling. For maintenance and repair, use only original spare parts from ALFA IN. 2. The device complies with IEC 61000-3-12. 3. The welding machine is tested according to the degree of protection. -
Page 7: Elektromagnetic Compatibility
During operation, the device may be the source of interference. NOTICE: We warn users that they are responsible for possible interference from welding. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 8: Technical Data
Spool diameter Spool weight ALFA IN strives to produce the best product possible and, therefore, reserves the right to change, improve or revise the specifications or design of this or any product without prior notice. Such updates or changes do not entitle the buyer of previously sold or shipped equipment to the corresponding changes, updates, improvements or replacement of such items. -
Page 9: Equipment
NOTICE: Due to the installed capacity's size, the distribution companies' approval may be required to connect the equipment to the public distribution network. 5. Equipment Models Item No Description Picture 5.0335 PERUN 200 SDPULSE Accessories to order Item No. Description Picture M1-3M Torch ARC M1 3m 180/150A * M1-4M... - Page 10 Welding Helmet Barracuda S777C S777C Black Welding Helmet S9B Shooting S7SUN9B Blue Shark Welding Helmet S9B Shooting S7SUN9BSIL Shark SILVER true color Wire 0.8 Coreshield 15 A D200 4488 Self Shielding 4,5kg spool ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
- Page 11 700.0308.10 Electrode wolf.2.4x175-Violet Electrode wolfram E3 3.2x175 - 700.0310.10 violet NOTE: Valid for duty cycle 60 % and the first entry in A is for gas CO and second entry valid for Ar/CO ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
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Page 12: Main Parts Of The Machine
6. Main parts of the machine ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 13: Wire Feeder
Quick connector (-) of welding cables or TIG torch connector Handle Mains cable Terminals of change polarity MIG/MAG torch Wire feeder Wire feeder Pos. Description The nut of a pressure arm Pressure arm Inlet liner EURO connector Roll ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 14: Control Panel
Overview of rolls for wire feed a = 22 mm b = 30 mm Groove type Wire diameter Item No 0,6-0,8 2187 Steel 0,8-1,0 2188 0,8-1,0 2270 Aluminium 0,8-1,0 2318 Flux core 1,0-1,2 2319 ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 15: Main Menu
Pressing the button next to the selected item "method" opens the submenu for selecting the method. In this submenu, the left encoder V2 is again used for navigation. To select a method, press the left encoder V2. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 16: Mig Mag Syn
3. Setting secondary welding parameters MIG MAG SYN Parameter selection is done with the left encoder V2 and parameter value change with the right encoder V5. The setting of the secondary welding parameters is the same for all methods. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 17: Mig Mag Man
On the left side of the screen, press the left rotary pushbutton V2 and then move sideways to change the parameters. On the right side, press the right encoder V5 and rotate to change parameters. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 18: Tig Lift Arc
7.1.3 TIG LIFT ARC ¨ TIG LIFT ARC Screen 2T/4T Pulse 2T/4T 7.1.4 MMA DC MMA DC Screen ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 19: System Settings
Use the left encoder V2 to navigate the menu and the right encoder V5 to change settings. To enter consumables, select "Consumables" and press the to enter. Changing the language of the user interface Recommended accessories ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... - Page 20 JOBs) Turns on/off beeping when navigating Choice of environmental colour scheme through the menu Turns on/off the display of wire Link to the user manual consumption on the screen ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
- Page 21 Information about the machine Selection of units Perform firmware update from USB disk ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
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Page 22: Getting Started Mig/Mag
Getting started must be consistent with technical data and conditions of use. Choosing the feeding roll All machines (ALFA IN MIG / MAG) have rolls with two grooves are used. These grooves are intended for wire diameters (e.g. 0,8 and 1,0 mm). -
Page 23: Inserting The Wire To The Torch And Connection Of Ground Cable
4. NOTICE: When inserting the wire, do not point with the torch to the eyes! 5. Remove the gas nozzle from the torch. 6. Unscrew the current nozzle. 7. Connect the machine to the power supply. 8. Turn the main switch on the rear panel to ON. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 24: Adjustment Of Gas Flow
10-15l/min. 5. After long-term shutdown of the machine or torch replacement, it is suitable to blow the pipes with protective gas before welding. 6. Close the cylinder valve when welding is finished. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 25: Adjusting Welding Parameters For Mig Syn
4. Tune the arc by changing the levels of the choke. Adjusting the machine for another wire diameter All machines ALFA IN MIG / MAG have used rolls with two grooves. These grooves are intended for two different wire diameters (e.g. 0,8 a 1,0 mm). Grooves can be replaced by removing and rotating the rolls or using different roll grooves with the required dimensions. -
Page 26: Flux Core Wire - Setting The Polarity For Mig/Mag Torch
4. In the case of welding with flux core wire with (-) polarity, connect K2 using the bridge K3 with K4 terminal (-). 5. Make sure you fasten the terminals properly. 6. Connect the ground cable B4 to the quick connector (+) A2. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 27: Adjusting The Machine For Welding Aluminum
It is necessary to use argon as a protective atmosphere. Pos. Description EURO connector Rolls Liner terminal for 4,0mm, 4,7mm outer diameter O-ring 3,5 x1, 5mm to prevent escape of gas Liner tefl. Sustain pipe for Teflon and plastic liner. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 28: Getting Started Tig
5737 CONNECTOR ST 12 PIN MALE FOOT PEDAL TIG TORCH (+) POTENTIOMETER (+) POTENCIOMETER (+) POTENTIOMETER POTENTIOMETER POTENCIOMETER POTENTIOMETER CENTER CENTER TAP CENTER TAP (-) POTENTIOMETER (-) POTENCIOMETER (-) POTENTIOMETER BUTTON UP BUTTON DOWN START/STOP START/STOP (GND) ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 29: Connection Of The Main Tig Components
5. In the submenu of method selection, select TIG LIFT ARC. 6. Use the knob A2 to adjust the welding current. 7. In the submenu of welding parameters settings, you can change the values of pre and post-gas time. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 30: Getting Started Mma
2. Select with the left encoder V2 which JOB you want to overwrite and press the left encoder V2. 3. The device will ask you if you really want to overwrite the JOB, confirm with the right encoder V5. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 31: Routine Maintenance & Inspection
7. The person carrying out the servicing needs and repairs must know what to look at, what to look for and what to do. ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN... -
Page 32: Error Messages
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or craft within the warranty period. - Page 33 This operating manual details the maintenance necessary to ensure trouble-free operation. 6. NOTICE: Warranty repairs must be performed by either an ALFA IN Service Centre, an ALFA IN distributor or an Authorized Service Agent approved by the company ALFA IN.
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Page 34: Disposal
A warranty list serves as proof of purchase (invoice) on which is the machine's serial number, and eventually, a warranty list below, which an authorized dealer fills in. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s. www.alfain.eu PERUN 200 SDpulse_manual_EN...
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