Related Manuals for Alfa IN 5.0291
Summary of Contents for Alfa IN 5.0291
- Page 1 WELDING MACHINE PERUN 200 MIG SYN PFC OPERATING MANUAL ALFA IN a.s. © www.alfain.eu PERUN 200 MIG SYN PFC manual EN 06...
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Page 2: Table Of Contents
GETTING STARTED MIG/MAG ..............16 GETTING STARTED TIG ................23 GETTING STARTED MMA ................ 25 10. ROUTINE MAINTENANCE & INSPECTION ..........25 11. STATEMENT OF WARRANTY ..............26 12. DISPOSAL ....................27 13. WARRANTY LIST ..................27 ALFA IN a.s. © www.alfain.eu... -
Page 3: Introduction
3/27 1. INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This operating manual has been designed to instruct you on the correct use and operation of your ALFA IN product. -
Page 4: Safety Instructions And Warnings
The operator must be aware of all the special regulations which he needs to conform to when welding in enclosed spaces with a high risk of explosion. To prevent electric shock, we strongly suggest the following rules: a. Do not work in a damp or humid environment. ALFA IN a.s. © www.alfain.eu... - Page 5 Only personnel authorised by this company can carry out maintenance on the machine. NOTE: Device complies with IEC 61000-3-12. Working ambient temperature between -10 and +40 °C. Relative humidity below 90% at +20 °C. Up to 3000 m altitude. ALFA IN a.s. © www.alfain.eu...
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Page 6: Technical Data
Spool diameter Spool weight ALFA IN continuously strives to produce the best product possible and therefore reserves the right to change, improve or revise the specifications or design of this or any product without prior notice. Such updates or changes do not entitle the buyer of equipment previously sold or shipped to the corresponding changes, updates, improvements or replacement of such items. -
Page 7: Equipment
Torch PARKER SGB 250 5m T24ST Torch T2 4m 35-50 arc ST T28ST Torch T2 8m 35-50 arc ST 5847 Set Connectors ST 12 PIN VM0151-1 Hose Gas 3m G1/4-G1/4 Welding Cable Set 2x 3m VM0253 35-50 200A ALFA IN a.s. © www.alfain.eu... - Page 8 Small Gas Lens Body Starter SGL2 Kit 1.6mm-1/16" Small Gas Lens Body Starter SGL4 Kit 2.4mm-3/32" Small Gas Lens Body Starter SGL5 Kit 3.2mm-1/8" 700.0306.10 Electrode wolf.1.6x175-Violet 700.0308.10 Electrode wolf.2.4x175-Violet Electrode wolfram E3 700.0310.10 3.2x175 - violet ALFA IN a.s. © www.alfain.eu...
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Page 9: Main Parts Of The Machine
9/27 5. MAIN PARTS OF THE MACHINE Fig. 1 - PERUN 200 MIG SYN PFC – main parts Pos. Description Display Knob Quick connector (+) of welding cables ALFA IN a.s. © www.alfain.eu... - Page 10 MENU button Button for setting the welding current and voltage Wire feeding button Gas setting button WIRE FEEDER Fig. 2 - Wire feeder Pos. Description Nut of pressure arm Pressure arm Inlet liner EURO connector Roll ALFA IN a.s. © www.alfain.eu...
- Page 11 11/27 OVERVIEW OF ROLLS FOR WIRE FEED a = 22 mm b = 30 mm Groove type Wire diameter Item No 0,6-0,8 2187 Steel 0,8-1,0 2188 0,8-1,0 2270 Aluminium 0,8-1,0 2318 Flux core 1,0-1,2 2319 ALFA IN a.s. © www.alfain.eu...
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Page 12: Main Menu
Welding parameters settings System settings Chosen function icon Chosen mode icon Multifunctional window Synergic parameter (from left: program number, material of welding wire, protective gas and wire diameter) Press MENU button A13 to move between submenus. ALFA IN a.s. © www.alfain.eu... - Page 13 Use the button for setting the welding current and voltage A14 in the upper right part of the panel to get to the settings of welding current and voltage. To change these parameters rotate knobs A2 and A5. Fig. 5 - Welding parameters selection ALFA IN a.s. © www.alfain.eu...
- Page 14 Rotate and then press the knob A2 for synergic parameter selection. Fig. 6 - Synergic parameters selection SECONDARY WELDING PARAMETERS SELECTION Rotate the knob A2 and then press the knob A5 for parameters settings. Fig. 7 - Secondary welding parameters selection ALFA IN a.s. © www.alfain.eu...
- Page 15 Rotate the knob A2 and then press the knob A5 for parameters settings. The last position in submenu of system settings is Factory reset. Press the knob A5 for Factory reset performance. Fig. 8 - Submenu of system settings ALFA IN a.s. © www.alfain.eu...
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Page 16: Getting Started Mig/Mag
Getting started must be consistent with technical data and conditions of use. CHOOSING THE FEEDING ROLL In all machines (ALFA IN MIG / MAG) rolls with two grooves are used. These grooves are intended for two different wire diameters (e.g. 0,8 and 1,0 mm). - Page 17 7. Connect the machine to power supply. 8. Turn the main switch on the rear panel to ON. 9. With MENU button A13 and knob A2 select the mode MIG/MAG. In submenu of welding parameters selection choose 2T or 4T. ALFA IN a.s. © www.alfain.eu...
- Page 18 4. After long-term shutdown of the machine or replacement of the torch it is suitable to blow the pipes with protective gas before welding. Fig. 12 - Gas flow setting Pos. Description Gas bottle Cylinder Valve Pressure Reducer High Pressure Manometer Low Pressure Manometer Adjusting Screw Gas outlet ALFA IN a.s. © www.alfain.eu...
- Page 19 Table of approximate parameter settings ADJUSTING THE MACHINE FOR ANOTHER WIRE DIAMETER In all machines ALFA IN MIG / MAG are used rolls with two grooves. These grooves are intended for two different wire diameters (e.g. 0,8 a 1,0 mm). Groove can be replaced by removing the rolls and rotating them, or use a different roll grooves with required dimensions.
- Page 20 In case, that you want to weld with flux core wire, it is first necessary to remove the gas nozzle of the torch before starting welding. Furthermore, during the welding process, you must not touch the weldment with the die. There would be a risk of baking the wire. ALFA IN a.s. © www.alfain.eu...
- Page 21 Fig. 14 - Customization of the feed for the aluminium wire Pos. Description EURO connector Rolls Liner terminal for 4,0mm, 4,7mm outer diameter O-ring 3,5 x1, 5mm to prevent escape of gas Liner tefl. Sustain pipe for teflon and plastic liner ALFA IN a.s. © www.alfain.eu...
- Page 22 Gas flow [l/min] of welding [l/hour] 6 * 60 = 360 8 * 60 = 480 10 * 60 = 600 12 * 60 = 720 16 * 60 = 960 20 * 60 = 1200 ALFA IN a.s. © www.alfain.eu...
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Page 23: Getting Started Tig
5737 CONNECTOR ST 12 PIN MALE FOOT SPOOL TIG TORCH MIG TORCH PEDAL SPOOL SPOOL GUN SPOOL GUN POTENTIOMETER POTENTIOMETER SPOOL CENTER TAP POTENTIOMETER POTENTIOMETER POTENTIOMETER SIGNAL POTENTIOMETER START/STOP START/STOP START/STOP START/STOP (GND) (GND) SPARE LINE ALFA IN a.s. © www.alfain.eu... - Page 24 5. In submenu of method selection select TIG Lift, see part 6. MAIN MENU. Use the knob A2 to adjust the welding current. 7. In submenu of welding parameters settings you can change values of Pre Gas time and Post Gas time. ALFA IN a.s. © www.alfain.eu...
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Page 25: Getting Started Mma
WARNING Disconnect the PERUN from the mains supply voltage before disassembling. Special maintenance is not necessary for the control unit parts in the Welder. If these parts are damaged for any reason, replacement is ALFA IN a.s. © www.alfain.eu... -
Page 26: Statement Of Warranty
3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period. -
Page 27: Disposal
NOTE Warranty repairs must be performed by either an ALFA IN Service Centre, an ALFA IN distributor or an Authorised Service Agent approved by the company ALFA IN. As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list on the last page of this manual.
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