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WELDING MACHINE
PEGAS 200 MIG MAN PFC
OPERATING MANUAL
ALFA IN a.s. ©
www.alfain.eu
PEGAS 200 MIG MAN PFC Manual EN 06

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Summary of Contents for Alfa IN PEGAS 200 MIG MAN PFC

  • Page 1 WELDING MACHINE PEGAS 200 MIG MAN PFC OPERATING MANUAL ALFA IN a.s. © www.alfain.eu PEGAS 200 MIG MAN PFC Manual EN 06...
  • Page 2: Table Of Contents

    GETTING STARTED MIG/MAG .............. 12 GETTING STARTED TIG ................ 18 GETTING STARTED MMA ..............19 ROUTINE MAINTENANCE & INSPECTION ..........19 10. STATEMENT OF WARRANTY .............. 20 11. DISPOSAL ..................... 21 12. WARRANTY LIST .................. 21 ALFA IN a.s. © www.alfain.eu...
  • Page 3: Introduction

    3/21 1. INTRODUCTION Congratulations on your new ALFA IN product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This Operating Manual has been designed to instruct you on the correct use and operation of your ALFA IN product.
  • Page 4: Safety Instructions And Warnings

    The operator must be aware of all the special regulations which he needs to conform to when welding in enclosed spaces with a high risk of explosion. To prevent electric shock, we strongly suggest the following rules: Do not work in a damp or humid environment. ALFA IN a.s. © www.alfain.eu...
  • Page 5 Only personnel authorised by this company can carry out maintenance on the machine. NOTE: Device complies with IEC 61000-3-12. Working ambient temperature between -10 and +40 °C. Relative humidity below 90% at +20 °C. Up to 3000 m altitude. ALFA IN a.s. © www.alfain.eu...
  • Page 6: Technical Data

    Weight 16,5 ALFA IN continuously strives to produce the best product possible and therefore reserves the right to change, improve or revise the specifications or design of this or any product without prior notice. Such updates or changes do not entitle the buyer of equipment previously sold or shipped to the corresponding changes, updates, improvements or replacement of such items.
  • Page 7: Equipment

    7/21 4. EQUIPMENT MODELS Item No Description 5.0243 PEGAS 200 MIG MAN PFC ACCESSORIES TO ORDER Item No. Description VM0253 Welding Cable Set 2x 3m 35-50 160A 5.0156 Roll 0.6-0.8/1.0 Pegas MIG 4281 Valve Red.AR /CO2, 2 manometers,MINI S777c. Light Reactive Welding Helmet Barracuda S777C black...
  • Page 8: Operator Controls

    8/21 5. OPERATOR CONTROLS Fig. 1. PEGAS 200 MIG MAN PFC Pos. Description Control panel Handle Gas connector for TIG torch (-) terminal of welding cables TIG torch connector Central MIG/MAG torch connector TIG torch control connector (+) terminal of welding cables...
  • Page 9 LED. If it lights the display 23 shows the voltage LED. If it lights display 23 shows the value of ARC FORCE LED. If it lights the thermo-switch is disconnected. In such a case leave the machine on to cool down. ALFA IN a.s. © www.alfain.eu...
  • Page 10 Switch Spool Gun. In the ON position one can weld with the Spool Potentiometer for the Burnback time setting Potentiometer for the initial wire speed setting Potentiometer for the Pre Gas time setting Potentiometer for the Post Gas time setting Gas setting button Wire feeding button ALFA IN a.s. © www.alfain.eu...
  • Page 11 Roll OVERVIEW OF ROLLS FOR WIRE FEED a = 22 mm b = 30 mm Groove type Wire diameter Item No 0,6-0,8 2187 Steel 0,8-1,0 2188 0,8-1,0 2270 Aluminum 0,8-1,0 2318 Flux core 1,0-1,2 2319 ALFA IN a.s. © www.alfain.eu...
  • Page 12: Getting Started Mig/Mag

    Getting started must be consistent with technical data and conditions of use. CHOOSING THE FEEDING ROLL In all machines (ALFA IN MIG / MAG) rolls with two grooves are used. These grooves are intended for two different wire diameters (e.g. 0,8 and 1,0 mm).
  • Page 13 Press the button 39. The welding wire is fed into the torch. After coming off from the torch tube, screw the current nozzle and gas nozzle on. Before welding, spray the area in a gas hose and current nozzle with a separation spray, to prevent damage. ALFA IN a.s. © www.alfain.eu...
  • Page 14 4. After long-term shutdown of the machine or replacement of the torch it is suitable to blow the pipes with protective gas before welding. Fig. 8 - Gas flow setting Pos. Description Gas bottle Cylinder Valve Pressure Reducer High Pressure Manometer Low Pressure Manometer Adjusting Screw Gas outlet ALFA IN a.s. © www.alfain.eu...
  • Page 15 Table of approximate parameter settings ADJUSTING THE MACHINE FOR ANOTHER WIRE DIAMETER In all machines ALFA IN MIG / MAG are used rolls with two grooves. These grooves are intended for two different wire diameters (e.g. 0,8 a 1,0 mm). Groove can be replaced by removing the rolls and rotating them, or use a different roll grooves with required dimensions.
  • Page 16 In case, that you want to weld with flux core wire, it is first necessary to remove the gas nozzle of the torch before starting welding. Furthermore, during the welding process, you must not touch the weldment with the die. There would be a risk of baking the wire. ALFA IN a.s. © www.alfain.eu...
  • Page 17 Fig. 10 Customization of the feed for the aluminium wire Pos. Description EURO connector Rolls Liner terminal for 4,0mm, 4,7mm outer diameter O-ring 3,5 x1, 5mm to prevent escape of gas Liner tefl. Sustain pipe for teflon and plastic liner ALFA IN a.s. © www.alfain.eu...
  • Page 18: Getting Started Tig

    Slope down. 8. By means of the potentiometers 36 you can change the time of Gas. 9. By means of the potentiometers 37 you can change the time of Post Gas. ALFA IN a.s. © www.alfain.eu...
  • Page 19: Getting Started Mma

    4. To clean the welder, disconnect it from the mains supply voltage then open the enclosure and use a vacuum cleaner to remove any accumulated dirt and dust. The welder should also be wiped clean. If necessary, solvents that are ALFA IN a.s. © www.alfain.eu...
  • Page 20: Statement Of Warranty

    3. ALFA IN will repair or replace, at its discretion, any warranted parts or components that fail due to defects in material or workmanship within the warranty period.
  • Page 21: Disposal

    As a warranty list serves proof of purchase (invoice) on which is the serial number of the machine, eventually a warranty list below, which is filled in by an authorized dealer. Serial number: Day, month (written in words) and year of sale: Stamp and dealer signature: ALFA IN a.s. © www.alfain.eu...

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5.0243

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